Ethanol Production from Sugar Beet Pulp - NDSU - North Dakota
Most Efficient Solutions in ONE HAND for Beet...
Transcript of Most Efficient Solutions in ONE HAND for Beet...
Most Efficient Solutions in ONE HAND for
Beet Preparation, Juice extraction, Pulp
Drying and Lime Production.
Contacts: STIL-M d.o.o. Novi Sad, Serbia Marko Damjanac, sales manager Email. [email protected] Mob. +381 63 524 885 Web. www.stilm.rs
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SUMMARY
• From beet storage to pulp drying and pelleting
thought one supplier
• High technological performances
• Price competiveness
• Excellent service support
From beets…
…to juice liming.
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MAGUIN and MORET INDUSTRIES
MAGUIN belongs to MORET INDUSTRIES, a medium size industrial group
located in northern France (beet region)
200/250 Mn€ annual turn over for the whole Group.
MORET Industries has 2 main branches:
Industrials Pumps (ENSIVAL MORET)
Process Equipment (MAGUIN SAS)
MAGUIN SAS:
60 to 100 Mn€ Turn Over
3 Specialized design offices: Sugar, Alcohol, Drying
1 Manufacturing workshop
1 Subsidiary in Poland
A full range of competences from design to erection to commissioning
References in all beet sugar countries
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ORGANISATION
QUALITY
JL POIX
R & DG. DOREAU
S BONNARDIN
SUGAR &
ENVIRONMENT ALCOHOL
J TOURON
DRYING
T HOLST
EXP. & DEV.
G DOREAU
HUMAN RES.
F VAISSAIRE
MORET INDUSTRIES GROUP
MANAGING DIRECTOR
JY MARTIN
Finances – Legal
Human Resources
IT
PRESIDENT
J DUPREZ PROCESS
50 Employees
ENGINEERING
90 Employees
PRODUCTION
200 Employees
400 Employees
Revenues: 100 M€
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MAGUIN SAS SPECIALITIES
MORE THAN 150 YEARS EXPERIENCE IN BEET HANDLING
Beet Unloading and Beet Storage:
Beet Washing:
Beet Slicing : Drum Technology invented by MAGUIN
Juice extraction : MAGUIN- BUCKAU WOLF proven Technology
Lime Kilns and Milk of Lime preparation : FDI (Delot)Technology
Pulp drying and pelleting : MAGUIN PROMILL Technology
ADVANTAGES OF MAGUIN OFFER:
One equipment supplier only, from truck unloading to pulp drying and
pelleting.
Every station offers the highest individual performances
A very competitive technical and price solution
Dry or Wet Beet Feeding
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PERFORMANCES AND RESULTS
Beet Unloading/Storage/washing :
Possible elimination of beet pumps
Reduction of Sugar losses
Reduction of power consumption
Up to 30 000T/D in one line
Drum technology (optionally Paddle Washer) / Belt Trash Catcher
Final tare below 0.25%/on beets (less infection, down sizing of juice
purification)
Sugar Losses below 0.2% (with dry feeding)
Beet chips recovery (2 to 5 % beet weight)
Floating object removal (woods,
plastics bottles or cans,…)
Water flow < 100%/beets with dry feeding
< 600%/beets with wet feeding
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WASHING DRUM
WEED
REMOVER
BALISTIC
DRUM
DIRTY BEETS
FLO
AT
ING
CLEAN BEETS
STONE
CATCHER
FINISHING WASHING DRUM
FLOATING
SUBSTANCE
CATCHER
ST
ON
ES
WE
ED
S
SU
BS
TA
NC
ES
TAILS SCREW STONE
CATCHER
ST
ON
ES
TYPICAL INTEGRATED PFD (1)
BEET SCREW
BEETS PUMPS
DIRTY
BEETS
WATER
WET FEEDING ALTERNATIVE
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TYPICAL INTEGRATED PFD (2)
WASHING DRUM
WEED
REMOVER
DIRTY
BEETS
CLEAN BEETS
STONE
CATCHER
FINISHING WASHING DRUM
WE
ED
S
ST
ON
ES
BEETS PUMPS
DIRTY
BEETS
WATER
WET FEEDING ALTERNATIVE
ST
ON
ES
STONE
CATCHER
WE
ED
S
WEED
REMOVER
WE
ED
S
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Nile Sugar Egypt: 2007/2009
Beet yard, beet washing, slicing, pulp drying 7 000 t/d
Basic and general engineering,
construction, delivery,
erection supervision,
general works supervision,
starting and commissioning
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DELTA SUGAR (Egypt) : 2012/2013 (in progress)
Washing plant revamping 8500 t/d
Slicing station revamping 10000 t/d
Basic and general engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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DOBROVICE ( Czech Rep) : 2011/2012
Washing plant revamping 14000 t/d
Basic and general engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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Bourdon France: 2010/11
Complete beet washing plant 4500 t/d
Basic and general engineering, construction,
delivery, erection and general works supervision,
starting and commissioning
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Dakhalia Egypt: 2nd line 2008/2011
Beet yard, beet washing, slicing, pulp drying 10 000 t/d
Cooperation with ESSIC (Egypt)
Basic and general engineering,
construction, delivery,
erection supervision,
general works supervision,
starting and commissioning
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Sidi Bennour Morocco: 2010/2011
Beet washing plant 15000 t/d
Basic and general engineering,
construction, delivery,
erection supervision,
general works supervision,
starting and commissioning
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PERFORMANCE AND RESULTS
Slicing : Drums slicers, Knife maintenance equipment; knives, fraisers
Up to 8 000 T/D nominal capacity/machine ( >10000 t/d peak capacity)
Cossette quality adapted to any diffuser type (DDS, RT, Tower)
Production of V-Shape cossettes with K-Maguin knives.
Mush ≤ 5% => Highest sugar recovery
Low power consumption
High Starting Torque
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Maguin is the inventor of the drum slicer and has
manufactured hundreds of drum slicers
1913 2010
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Donan Japan: 2010
Beet slicing station
Basic and general engineering,
construction, delivery,
erection control,
starting and commissioning
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Sroda (Poland) : 2011/2012
Slicing station revamping 7000 t/d
Basic and general engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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PERFORMANCE AND RESULTS
JUICE EXTRACTION : Cossettes Mixer + Tower Diffuser
Up to 16 000 t/d in one line
Sugar losses down to 0.2%
Draft down to 105%
Energy recovery
100% operational (no clogging)
Efficient Juice desanding
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PULP
FRESH WATER
ACID
GYPSUM
WATER TANK PULP PRESSES
DIFFUSER
COSSETTE MIXER
BIOCIDE
PURIFICATION
PURIFICATION
SLICERS
BEET
COSSETTES
DEFOAMING
TANK
TYPICAL INTEGRATED PFD
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Vyselky Russia: 2012/2013 (in progress)
Slicers and Beet diffusion plant 6000 t/d
Basic and general engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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Pithiviers (France): 2011/2012
Cossette mixer 12000 t/d
Basic and general engineering,
construction, delivery,
erection,
general works supervision,
starting and commissioning
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Rusagro Zherdevski Russia: 2011/2012
Beet diffusion plant 6000 t/d
Cooperation with Teplocom (Ukraine) for local works
Basic and general engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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Erstein, Pithiviers France: 2009, 2011
Diffusion installation improving
with cossette mixer station addition
Basic and general engineering,
construction, delivery,
erection control,
starting and commissioning
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PERFORMANCE AND RESULTS
LIME KILN and MILK OF LIME PRODUCTION
Up to 400T/CaO in one line
>40% CO2 in exhaust gas
<7%combustible/limestone consumption
<3% stone unburt quantity
-50% , +20% flexibility / Nominal capacity
100% operational (good flow control)
Automated running
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H2O unburnt
H2O total
Total
Light Filtrates
Decalcification juice
Milk of Lime
Milk of Lime
Air
CO2 décarbo
CO2 combust.
CO2 Total
N2
N2
O2
H2O
Gas
Gas
COKE STONE
SILOKILNTO BEET WASHING PLANT
13.09.01
SLAKERLIMEMILK OF LIME
MILK OF LIME TO FACTORY
COMING FROM FACTORY
LIGHT FILTRATS and DECALCIFICATION JUICE TO PURIFICATION13.07 - GAS PUMP
13.08 - GAS
WASHER
SMALL
STONES
13.09.05 - MILK OF LIME TANK
13.09.10
TANK
SWEET JUICE
MILK of LIME
Consumed
GAS
COKE
STONE
13.06.08
FAN for GAS
EXCESS EXHAUST
13.03.04
SKIP BUCKET
13.05.06
RETRACTABLE
CONVEYOR
AIR
13.09.03
STEAM
EXTRACTING FAN13.09.07
SCREW PURIFIER
13.10.02
CYCLONE
13.09.04
CIRCULATION TANK
TYPICAL INTEGRATED PFD
7. Typical Integrated PFD
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Fontaine le Dun (France): 2011/2012
Lime kiln plant 175 t CaO/d
Basic and general engineering,
construction, delivery, erection,
general works supervision,
starting and commissioning
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Oreye Belgium: 2011/2012
Lime kiln plant 100 t CaO/d
Basic and general engineering,
construction, delivery, erection,
general works supervision,
starting and commissioning
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PERFORMANCE AND RESULTS
PULP DRYING and PELLETING: 3 PASS PROMILL DRYER
High evaporation capacity per line up to 80T/hour evaporated water
High thermal efficiency 680 Kcal/Kg evaporated water + possible 25
to 50% energy recovery.
<3% burnt material
100% operational (fire safety)
Compactness
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BAL KÜPÜ / Turkey - DOMINANT / Russia -
DELTA SUGAR / Egypt - KRISTALL / Russia
Drying and pelleting unit
of beet pulp and
alfalfa/grass 10 to 12 t/h pellets,
General engineering,
construction, delivery,
erection supervision
general works supervision,
starting and commissioning
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Bogazlyian Turkey: 2005/2007
Beet yard, beet washing,
slicing, diffuser, pulp
pressing, lime kiln/milk of lime
10/12 000 t/d
Cooperation with EOP(Turkey)
Basic, detailed and general
engineering,
construction, delivery,
erection supervision,
general works supervision,
starting and commissioning
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MAGUIN IS AT YOUR SERVICE
Thank you for your attention !
Contacts: STIL-M d.o.o. Novi Sad, Serbia Marko Damjanac, sales manager Email. [email protected] Mob. +381 63 524 885 Web. www.stilm.rs