Mohanty Et Al-2006-Journal of Applied Polymer Science(1)

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  • Interfacial, Dynamic Mechanical, and ThermalFiber Reinforced Behavior of MAPE TreatedSisal Fiber Reinforced HDPE Composites

    Smita Mohanty,1 Sanjay K. Nayak2

    1Central Institute of Plastics Engineering and Technology, Guindy, Chennai 600032, India2Central Institute of Plastics Engineering and Technology, Bhubaneswar 751024, India

    Received 28 December 2005; accepted 22 March 2006DOI 10.1002/app.24799Published online in Wiley InterScience (www.interscience.wiley.com).

    ABSTRACT: The present article summarizes an experi-mental study on the mechanical and dynamic mechanicalbehavior of sisal ber reinforced HDPE composites. Varia-tions in mechanical strength, storage modulus (E0), loss mod-ulus (E00), and damping parameter (tan d) with the additionof bers and coupling agents were investigated. It wasobserved that the tensile, exural, and impact strengthsincreased with the increase in ber loading up to 30%, abovewhich there was a signicant deterioration in the mechanicalstrength. Further, the composites treatedwithMAPE showedimproved properties in comparison with the untreated com-posites. Dynamic mechanical analysis data also showed an

    increase in the storage modulus of the treated compositesThe tan d spectra presented a strong inuence of ber contentand coupling agent on the a and g relaxation process ofHDPE. The thermal behavior of the composites was eval-uated from TGA/DTG thermograms. The bermatrix mor-phology in the treated composites was conrmed by SEManalysis of the tensile fractured specimens. FTIR spectra ofthe treated and untreated composites were also studied, toascertain the existence of type of interfacial bonds. 2006Wiley Periodicals, Inc. J Appl Polym Sci 102: 33063315, 2006

    Keywords: bers; mechanical properties; DMA; SEM; TGA

    INTRODUCTION

    Fiber reinforced thermoplastic composites showed su-premacy over conventional materials owing to ease ofprocessing, fast production cycle and low tooling cost,thus making them most suitable material for automo-bile and electrical industries.1 These composites aredesigned to perform in different static and dynamicconditions.2 The enhanced material performancedepends entirely on interfacial bond strength betweenthe bers and matrix.3 The matrix layer in contact withthe ber surface has different properties from the bulkmatrix because of ber/polymer interactions due tomechanical matrix immobilization of the chains, elec-trostatic forces, or chemical bonds in presence of inter-nal stresses, voids, or micro cracks in the interlayer.4

    Dynamic mechanical and thermal analysis havebecome widely used techniques for determining theinterfacial characteristics of heterogeneous polymericsystems.5 DMA measurements conducted over a widerange of temperature helps to study the viscoelasticbehavior of molten polymer systems and in particularthe glass-transition region in the ber reinforced com-posites. The temperature-dependent dynamic parame-ters such as dynamic modulus E*, storage modulus E0,

    loss modulus E00, and mechanical damping tan d pro-vide an insight into the level of interactions betweenthe polymer matrix and ber reinforcement. Severalstudies have been carried out on the DMT properties ofsynthetic ber reinforced and particulate lled compo-sites to investigate the effect of addition of llers,impact modiers, coupling agents, compatibilizers,etc. on ber matrix interface.617 However, extensivestudies related to natural bers as reinforcing agentshave not been reported.1821

    Ray et al.5 studied the dynamic mechanical andthermal characteristics of vinyl ester resin matrix rein-forced with untreated and alkali-treated jute bers.They observed a shift in Tg of the virgin matrix withthe incorporation of alkali-treated jute bers. Similarphenomenon has also been investigated by Ranaet al.22 and Ghosh et al.23 for compatibilized jute PPand epoxy systems. Existence of a secondary transi-tion at a temperature higher than Tg has also beenreported in the literature.24,25 This high-temperaturepeak was envisaged to be associated with the microBrownian motion of the immobilized polymer mole-cules in the vicinity of solid surface.Detailed investigations by Pothan et al.26 on two,

    three, and four layered hybrid composites of banana/glass ber woven fabric reinforced in polyester matrixrevealed three peaks corresponding to resin, glass,and banana ber from the loss modulus curves. Stor-age modulus and thermal transition temperature of

    Correspondence to: S. K. Nayak ([email protected]).

    Journal of Applied Polymer Science, Vol. 102, 33063315 (2006)VVC 2006 Wiley Periodicals, Inc.

  • cyanoethylated jute reinforced polyester compositeshave also been studied by Saha et al.27 A pronouncedeffect of cyanoethylation of the bers on Tg and mag-nitude of tan d peaks of the matrix polymer has beeninterpreted. Similarly, several investigations on physico-mechanical, thermal, and morphological characteris-tics of sisal ber reinforced polymer matrix compo-sites have been reported by various workers.2834

    In the present investigation, the suitability of MAPEmodied sisal as reinforcement in HDPE matrix andthe viscoelastic behavior of the composites have beenstudied. A systematic investigation on the effect ofber loading, MAPE concentration, and ber treat-ment time was undertaken to obtain optimum me-chanical strength. The composites were also subjectedto periodic stress employing dynamic mechanical test,to investigate the variation of storage modulus, lossmodulus, and damping properties as a function of tem-perature. The thermal stability of the composites wasstudied employing TGA/DTG whereas the ber ma-trix morphology was analyzed through SEM. FTIRspectra implied the interfacial bonds between bersandmatrix of the composites.

    EXPERIMENTAL

    Materials

    High density polyethylene (160A80) with a density of0.96 g/cc and melt ow index of 8 g/10 min, obtainedfrom M/s Gas Authority of India (GAIL), India, wasused as the base polymer matrix. Sisal bers, having anaverage ber diameter of 40 mm, obtained fromKheonjhar (Orissa), India, were used as reinforcingagent.Maleic anhydride grafted PE (MAPE), obtained from

    M/s Eastman Chemicals, Germany, under the tradename Epolene C16 having< 0.1 wt %maleic anhydride,with Mw 26,000 and acid number 5, was used as cou-pling agent.

    Composite fabrication

    The bers were detergent washed, dried in vacuumoven at 708C for 24 h prior to composite preparation.To ensure easy blending of the bers with the HDPEmatrix, the detergent washed bers were cut to an ap-proximate ber length of 6 mm, using an electronicber cuttingmachine.Sisal/HDPE composites were prepared bymelt mix-

    ing inHaake Torque Rheocord-9000 using roller bladesand a mixing chamber with volumetric capacity of69 cm3. The sample preparation was carried out in twostages. In the rst stage, the untreated bers alongwithHDPE were premixed at different weight percent ofber loading (10, 15, 30, 45%) and fed into a preheatedchamber at 1608C. The mixing was carried out for

    10 min with a rotor speed of 25 rpm. In the secondstage, the MAPE treated bers (at 30% ber loading) ofvariable concentration of MAPE (0.3, 0.5, 1, and 2%)were mixed with HDPE at the same condition of 1608Cand 25 rpm rotor speed.Subsequently, these premixes (untreated and treated)

    were brought to room temperature and compressionmolded using Delta Malikson Pressman 100T (India), at1508C to produce sheets of 36 0.1mm thickness.Test specimens were prepared from these sheets as

    per ASTM-D 638, 790, 256, and 570 using contour cut-copy milling machine; 6490 (Ceast, Italy) with cali-brated templates.

    Mechanical properties

    Tensile testing

    Specimens of virginHDPE, untreated and treated com-posites of dimensions 165 13 3mm, were subjectedto tensile test as per ASTM-D-638, using UniversalTestingMachine, LR-100K (Lloyd instruments, U.K). Acrosshead speed of 100 mm/min and a gauge length of50 mmwere used for carrying out the test.

    Flexural testing

    The composite specimens, both untreated and treatedalong with virgin HDPE of dimensions 80 12.7 3 mm, were taken for exural test, under three pointbending, using the same Universal Testing Machine(UTM), in accordance with ASTM-D 790, at a crossheadspeed of 1.3mm/min and a span length of 50mm.

    Impact testing

    Izod impact strength of the specimens having dimen-sions 63.5 12.7 3 mm was determined as perASTM-D-256 with a notch angle of 458 and a V notchdepth of 2.54 mm employing Impactometer 6545(Ceast, Italy).Five replicate specimens were evaluated at 238C and

    55% RH for each of the above tests, and the mean val-ues were reported. Corresponding standard deviationsalong with the measurement uncertainty values for theexperimental data showing maximum standard devia-tion is also included.

    Dynamic mechanical properties

    Specimens of virginHDPE, untreated and treated com-posites having dimensions 27.4 3.1 3 mm weresubjected to dynamic mechanical test using Rheomet-rics RDA-III (U.K). The measurements were carriedout in the bending mode of the equipment and corre-sponding viscoelastic properties were determined as afunction of temperature. The temperature range used

    PROPERTIES OF MAPE TREATED SISAL/HDPE COMPOSITES 3307

  • in the present investigation was varied from 150 to1008C, with a heating rate of 38C/min, under nitrogenow. The samples were scanned at a xed frequency of10 Hz, with a static strain of 0.2% and dynamic strainof 0.1%.

    Interfacial properties

    Scanning electron microscopy (SEM)

    The morphology of the composites was studied em-ploying scanning electronmicroscope (JEOL-JSM 5800,Japan). The tensile fractured surfaces of the compositespecimens were gold sputtered (50 nm thickness) anddried for half an hour in vacuum at 1008C prior tostudy.

    Fourier transformation infrared spectroscopy (FTIR)

    FTIR spectra of virgin HDPE, MAPE copolymer,untreated and treated sisal HDPE composites wererecorded using PerkinElmer 1720X (U.K) spectro-meter. Each spectrum was obtained by co-adding 64consecutive scans with a resolution of 4 cm1 withinthe range of 5004000 cm1. The samples were studiedusing two different methods.The FTIR analysis of virginHDPE andMAPE copoly-

    mer were studied using cast lm method. A xylenesolution of maleated copolymer (MAPE) and HDPEwere prepared separately in a beaker and droppedwith a pipette on a NaCl disk. A uniform and continu-ous lm was formed on the disk until the solvent wascompletely evaporated.

    Conversely, the FTIR spectra of the composite sam-ples were studied employing KBr pellet technique.One milligram of nely ground composite sample wasmixed with about 100 mg of dried KBr powder withina sample set and a pressure of 69103MPawas appliedto yield a transparent disk.

    Thermal properties

    Sisal ber, virgin HDPE, and the composites, bothuntreated and treated, were subjected to thermogravi-metric analysis using PerkinElmer Pyris-1, USAequipment. Samples of 5 mg weight were scannedfrom 40 to 9008C at a heating rate of 208C/min in nitro-gen atmosphere and the corresponding weight losswas recorded.

    RESULTS AND DISCUSSION

    Mechanical properties

    Effect of ber loading

    The variation of mechanical strength as a function ofber loading is represented in Table I. It was observedthat the mechanical properties of the untreated sisal-HDPE composites increased linearly with the increasein ber loading from 10 to 30%. The composites pre-pared at 30% ber loading exhibited higher tensilestrength of 33.8 MPa, exural strength of 36.3 MPa,and impact strength of 57.6 J/m as compared with vir-gin HDPE. Corresponding tensile and exural modu-lus also increased to the tune of 433 and 153%. This

    TABLE IIEffect of Concentration of MAPE on Mechanical Strength of the Composites

    at 30% Fiber Loading Treated for 7 Minutes

    MAPPconcentration

    (%)

    Tensilestrength(MPa) SD

    Tensilemodulus(MPa) SD

    Elongation(%) SD

    Flexuralstrength(MPa) SD

    Flexuralmodulus(MPa) SD

    Impactstrength(J/m) SD

    0.0 33.8 0.79 584.1 6 1.30 1.02 6.6 1.02 36.3 0.89 1725.0 0.89 57.6 1.030.3 37.7 0.93 1079.7 0.87 5.5 1.0 46.9 1.01 2376.1 6 1.38 1.12 59.7 0.850.5 39.9 0.95 1189.0 0.63 5.4 6 1.21 1.12 49.3 0.96 2597.8 0.99 62.6 0.941.0 44.3 0.87 1243.8 0.92 5.2 0.99 59.2 0.98 2856.3 1.05 68.4 6 1.42 1.042.0 36.8 6 1.27 1.01 1122.0 0.91 4.8 1.23 38.6 6 1.42 1.03 2201.0 0.97 60.3 0.97

    TABLE IEffect of Fiber Loading on Mechanical Strength

    Fiber(wt %)

    Tensilestrength(MPa) SD

    Tensilemodulus(MPa) SD

    Elongation(%) SD

    Flexuralstrength(MPa) SD

    Flexuralmodulus(MPa) SD

    Impactstrength(J/m) SD

    0 20.8 0.62 109.4 0.59 8.6 0.86 24.1 0.78 682.4 0.93 32.6 0.8510 26.2 0.97 289.4 1.03 7.5 0.98 29.4 6 1.13 1.08 784.3 6 1.13 1.06 41.3 1.0115 28.7 0.89 346.4 0.91 7.3 1.09 31.2 0.93 845.1 1.08 49.0 0.9930 33.8 0.79 584.1 1.02 6.6 1.02 36.3 0.89 1725.0 0.89 57.6 1.0345 26.7 6 97a 0.99 451.0 0.97 5.9 6 1.27 1.13 30.0 0.78 1189.2 0.83 48.9 6 1.43 1.19

    a Measurement uncertainty values as per A2LA guidelines.35

    3308 MOHANTY AND NAYAK

  • phenomenal increase in the mechanical strength is pri-marily attributed to reinforcing effect imparted by thebers, which allowed a uniform stress distributionfrom continuous polymer matrix to dispersed berphase.36 However, the mechanical properties declinedwith the increase in the ber loading from 30 to 45%. Adecrease of 27% in tensile, 21% in exural, and 18% inimpact strengths was noticed. A similar decrease intensile and exural modulus to the tune of 30 and 45%was also observed as compared with the virgin HDPE.Elongation of the virgin matrix also reduced with rein-forcement. This decrease in the mechanical propertiesat high ber loading implied poor bermatrix adhe-sion, which promoted microcrack formation at theinterface as well as nonuniform stress transfer becauseof ber agglomeration within the matrix.37 Similarinvestigations have also been reported by Mohantyet al.33 for jute polyester amide composites in whichthe broken ber ends caused crack initiation andpotential composite failure at 53% ber loading. Ranaet al.32 have also investigated a decrease in the impactstrength by 177% in jute/PP composites as the berloading was increased from 30 to 60%. Similar facts arealso substantiated in our experimental results.

    Effect of MAPE treatment

    The hydroxyl and the other polar groups located in thebranched heteropolysaccharides, present in the sisalbers, are the active sites of water absorption, whichresults in incompatibility with the hydrophobic HDPEmatrix leading to poor composite properties. To reducethe surface hydrophilicity, sisal bers were treatedwith MAPE. The maleic anhydride groups of MAPEcovalently links with the hydroxyl groups of the bersforming an ester linkage. Furthermore, the nonpolarpart (PE) of MAPE becomes compatible with the virginmatrix, lowers the surface energies of the bers,thereby increasing its wettability and dispersionwithin the matrix. As implied from the test resultsreported in Table II, all the treated composites (at 30%ber loading) exhibited improved mechanical strengthin comparison to the untreated composite at the sameweight percent of ber content. The composites pre-pared using 1% MAPE concentration showed consid-erable enhancement in tensile, exural and impact

    strengths with a value of 31, 63.2, and 19%, respec-tively, as compared with the 30% untreated composite.Similarly, the tensile and exural modulus increasedto the tune of 112 and 66%. This phenomenon is prob-ably due to increase in interfacial adhesion betweenthe bers and the matrix with the addition of MAPE.Further, increase in the MAPE concentration from 1 to2%, resulted in a marginal decrease in the mechanicalproperties. Gassan et al.38 have also reported similarbehavior for jute and ax ber reinforced PP compo-sites. This behavior may be attributed to the migrationof excess MAPE around the bers, causing self-entan-glement among themselves rather than the polymermatrix resulting in slippage of the bers within thematrix.39

    Effect of time period on impregnation

    The variation of mechanical strength as a function ofber treatment time is represented in Table III. An opti-mized sisal loading of 30% andMAPE concentration of1% was maintained for the evaluation of the mechani-cal strength as a function of treatment time period.As implied from the test results reported in Table III,

    an optimum mechanical performance was obtainedwith the composites treated for a period of 7min. Therewas an increase of 8% in tensile, 26% in exural, and9% impact strength with the increase in treatment timeperiod of MAPE from 3 to 7 min. Corresponding ten-sile and exural modulus also increased to the tune of13% and 21.2%, respectively. However, with a furtherincrease in ber treatment time from 7 to 10 min, dete-rioration in the mechanical properties was observed.Similar behavior was also observed in jute ber rein-forced HDPE composites with an increase in treatmenttime from 5 to 10 min.8 A decrease of 20.3% in tensile,

    TABLE IIIEffect of Time Period Variation of MAPE on Mechanical Strength of the Composites at 30%

    Fiber Loading and 1% MAPE Concentration

    Treatmenttime of MAPP

    (min)

    Tensilestrength(MPa) SD

    Tensilemodulus(MPa) SD

    Elongation(%) SD

    Flexuralstrength(MPa) SD

    Flexuralmodulus(MPa) SD

    Impactstrength(J/m) SD

    3 41.2 1.01 1101.2 0.95 4.5 0.87 47.1 1.01 2354.8 0.91 62.8 1.035 42.3 6 1.20 1.10 1209.8 0.87 5.2 0.71 51.9 0.83 2687.6 1.01 64.3 6 1.12 1.127 44.3 0.87 1243.8 0.92 5.2 6 1.31 0.99 59.2 0.98 2856.3 1.05 68.4 1.0410 36.8 0.99 1013.7 6 1.32 1.08 4.4 0.95 49.1 6 1.41 1.21 2245.0 6 1.35 1.12 59.8 0.98

    TABLE IVFlexural and Storage Modulus of Virgin HDPE,

    Untreated and Treated Composites

    SampleFlexural

    modulus (MPa)Storage

    modulus (MPa)

    HDPE virgin 682.4 9.3 E 08Untreated 1742.0 1.3 E 09Treated 1243.8 1.6 E 09

    PROPERTIES OF MAPE TREATED SISAL/HDPE COMPOSITES 3309

  • 21% in exural, and 15.4% in impact strength wasobserved. A decrease in tensile (23%) and exuralmodulus (27.2%) and elongation (20%) was alsoobserved. This may be due to loss of strength of sisalbers owing to their chain scission at high temperatureon prolonged heating for a longer duration of 10 min.Similar behavior has been conrmed with the exten-sive investigations reported by Tripathy et al. on juteand sisal ber reinforced PP composites.18,34

    The untreated composite (with 30% sisal loading)and treated composite (30% sisal loading with 1%MAPE concentration treated for a period of 7 min)were chosen for further characterization studies.

    Dynamic mechanical properties

    Storage modulus (E0)

    The storage modulus (E0) is closely related to the loadbearing capacity of a material and is analogous to the

    exural modulus (E) measured as per ASTM-D 790.27

    A comparative account of E0 and E of virgin HDPE,untreated and treated composite evaluated at 308C isrepresented in Table IV. The variation of storage mod-ulus as a function of temperature is graphically enum-erated in Figure 1. It is evident from Figure 1 that therewas a notable increase in the modulus of virgin matrixwith the incorporation of sisal bers. This is probablydue to increase in the stiffness of the matrix with thereinforcing effect imparted by the bers that allowed agreater degree of stress transfer at the interface.30 Theexural modulus E also increased by 76%, whichrevealed an increase in rigidity of the virgin matrixwith the addition of the bers. A similar increase in Eand E0 was also observed in the treated composites.The composite comprising 1% MAPE treated bersand 30% loading showed nearly 191.2% increase inexural modulus and 21% in storage modulus. Thisbehavior is primarily attributed to improved interfa-

    Figure 2 Variation of loss modulus with temperature.

    Figure 1 Variation of storage modulus with temperature.

    3310 MOHANTY AND NAYAK

  • cial adhesion between the bers and the matrix. In allthe samples, the storage modulus decreased with theincrease in temperature and there was a signicant fallin the regions between 40 and 608C. However, therate of fall of the matrix modulus was compensated bythe interactions caused in presence of bers in the lledcomposites, which further shows an increase in ther-mal stability of the virgin matrix with the addition ofbers.

    Loss modulus (E00)

    HDPE shows two relaxation peaks at 1108C (g) and808C (a), respectively.40 The a relaxation is associatedwith the chain segment mobility in the crystallinephases, which is probably due to reorientation ofdefect areas in the crystals. The g relaxation corre-sponds to the glass transition (Tg) of HDPE matrix andis related with the amorphous phase. The b transitionof HDPE is not visible because of the absence of thebranches. In the present investigation, the g and arelaxation of virgin HDPE, untreated and treated com-posites have been studied from the loss moduluscurves represented in Figure 2.The g and a relaxation peak of virgin matrix was

    detected around 109.8 and 808C, respectively. In caseof untreated composite, the primary transition peak i.e.,Tg shifted to a marginally high temperature (100.58C).

    This is primarily attributed to the segmental immobili-zation of the matrix chains at the bers surface.41 Theloss modulus corresponding to the Tg in the untreatedcomposites also increased marginally to about 4% ascompared with the virgin matrix. The composites com-prising treated bers with 1% MAPE showed an addi-tional shift in Tg to a comparatively higher temperature(96.48C), which indicates enhanced interfacial adhe-sion between the bers and the matrix, achieved due tocoupling effect of MAPE. The loss modulus value atthis temperature, however, decreased to the tune of43%, thereby indicating the presence of a genuineinterface.40

    The a relaxation peak of HDPE also exhibited a mar-ginal shift to high temperature regions with the incor-poration of bers and MAPE. Corresponding lossmodulus at this temperature increased accordingly,with the viscous dissipation27 being maximum for thetreated composite and minimum for the matrix poly-mer. The higher modulus at this temperature is prob-ably due to the presence of sisal bers that reduced theexibility of the material by introducing constraints onthe segmental mobility of polymeric molecules at therelaxation temperature.13 Further, broadening of thePE transition regions was observed in the untreatedand treated composites, which is attributed to inhibi-tion of the relaxation process within the compositeswith the addition of bers.11 In all the other regions,the untreated composite showed similar behavior asthe virgin matrix. The temperature maximum of a andg relaxation peak of virgin HDPE, untreated andtreated composite and the corresponding loss modulusvalues at this temperature is represented in Table V.

    Loss tangent (tan d)

    The ratio of loss modulus to storage modulus is mea-sured as the mechanical loss factor or tan d. The damp-

    Figure 3 Variation of tan d with temperature.

    TABLE VTemperature Maximum of g and a Peak and LossModulus of Virgin HDPE, Untreated and Treated

    HDPE Sisal Composites

    Sample g (8C) E00 (MPa) a (8C) E00 (MPa)

    HDPE virgin 120 1.08 E 08 78 9.66 E 07Untreated 100.5 1.11 E 08 85 1.33 E 08Treated 96.4 9.72 E 07 91 1.62 E 08

    PROPERTIES OF MAPE TREATED SISAL/HDPE COMPOSITES 3311

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  • ing properties of the material give the balance betweenthe elastic phase and viscous phase in a polymericstructure. In the present investigation, the variation oftan d as a function of temperature is depicted in Figure 3.The damping peak in the treated composites showeda decreasedmagnitude of tan d in comparisonwith vir-gin HDPE and untreated composite. This is becausethe bers carry a greater extent of stress and allow onlya small part of it to strain the interface. Therefore,energy dissipation will occur in the polymer matrixand at the interface with a stronger interface character-ized by less energy dissipation.42 Further in compari-son to virginHDPE, the tan d peak of untreated compo-sites exhibited lowermagnitude, which in turn showeda higher magnitude when compared with the treatedcomposites. This envisages that a composite materialwith poor interfacial bonding between the bers andmatrix will tend to dissipate more energy, showing

    high magnitude of damping peak in comparison to amaterial with strongly bonded interface,14 which isfurther substantiated by our experimental results.

    Interfacial properties

    Scanning electron microscopy

    The morphology of the tensile fractured surfaces ofuntreated and treated composites are illustrated in Fig-ures 4(a,b), 5(a,b), respectively. From Figure 4(a,b), itis evident that in the untreated composite, there arelarge number of gaps between the bers and thematrixresulting from ber pullouts. This indicates poor in-terfacial adhesion and inadequate wetting of theuntreated bers within the HDPE matrix, which isprobably due to a large difference in the surface ener-gies between the bers, and the matrix. Conversely,MAPE treated composites manifested improved ber

    Figure 4 (a) SEM micrograph of untreated sample at a magnication of 50 mm. (b) SEM micrograph of untreated sampleat a magnication of 100 mm.

    Figure 5 (a) SEM micrograph of MAPE treated sample at a magnication of 50 mm. (b) SEM micrograph of MAPEtreated sample at a magnication of 100 mm.

    3312 MOHANTY AND NAYAK

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  • matrix adhesion. As implied from Figures 5(a) and5(b), the treated bers are uniformly coated by layersof matrix material that considerably reduced the gapsbetween them. It was also observed that the layers ofmatrix material were pulled out together with thebers during tensile fracture, which further substanti-ates cohesive coupling between the MAPE treatedbers andHDPEmatrix.40

    Fourier transformation infrared spectroscopy

    FTIR spectra of virgin HDPE and MAPE copolymer isdepicted in Figure 6(a). It is evident that the backbonemolecule polyethylene presents a strong peak of(CH) corresponding to 2923 and 1466 cm1 with amoderate peak of (CH2) around 720 cm1. Methylgroups (CCH3) also presented a signicant peak at2850 cm1. MAPE copolymer exhibited characteristic

    peaks between 1800 and 1700 cm1 [Fig. 6(b)], respec-tively. Bands corresponding to cyclic anhydrides werealso observed within the range of 1800 and 1700 cm1,separated by about 60 cm1. The peak at low frequencyof 1717 cm1 was more intense than at high frequencyof 1790 cm1. Figure 6(c) depicts the FTIR spectra ofuntreated and MAPE treated composites, respectively.As observed from the gure, the untreated compositesexhibited a peak around 3400 cm1, which was mainlydue to absorption of water by sisal ber. Similar phe-nomenon was also observed in case of the MAPEtreated composites. However, the treated compositesdisplayed a strong band corresponding to 2931 and2844 cm1, respectively, indicating the characteristicspectra of PE. Furthermore, a peak observed around1751 cm1 in these composites conrms the presenceof ester linkage at the interface. The formation of esterlinkage at the interface have also been reported by

    Figure 6 (a) FTIR spectra of virgin HDPE and MAPE copolymer, (b) FTIR spectra of MAPE copolymer, (c) FTIR spectraof untreated and MAPE treated composites.

    PROPERTIES OF MAPE TREATED SISAL/HDPE COMPOSITES 3313

  • Mohanty et al.18 and Botev et al.10 for jute and basaltber reinforced PP composites, respectively. The fea-tured peak of cyclic anhydrides appeared at 1717 cm1,thus suggesting the existence of free or ungraftedmaleic anhydride groups at the interface, which isprobably due to limitation on graft polymerization (Luet al.43).

    Thermal properties

    The TGA and DTG curves of HDPE, sisal ber,untreated and treated sisal/HDPE composites aredepicted in Figures 7 and 8, respectively. It wasobserved that the thermal degradation of all the sam-ples has taken place within the programmed tempera-ture range of 309008C. In case of sisal ber [Fig. 7(a)],dehydration and degradation of lignin occurredbetween 40 and 2758C and maximum percentage ofcellulose decomposed at a temperature of 3808C [Fig.8(a)]. The decomposition of virgin HDPE started at4308C and nearly 100% decomposition occurred at5158C [Fig. 8(b)]. This decomposition temperaturerange of HDPE was comparatively higher than that ofthe bers. For the untreated sisal/HDPE compositesprepared at 30% ber loading [Fig. 7(c)], the initialpeak between 320.1 and 394.38C with a maximum at367.58C corresponds to a weight loss of about 20%.This was probably due to dehydration from celluloseunit and thermal cleavage of glycosidic linkage by

    transglycosylation and scission of CO and CCbonds. The second decomposition occurred between461 and 5388C with the main decomposition tempera-ture as revealed from DTG curves around 522.58C [Fig.8(c)]. The weight loss at 522.58C was about 76%, whichis primarily attributed to aromatization, involvingdehydration reactions. Similar results have also beenreported by George et al. for PALF ber reinforcedLDPE composites.39 At 5158C, HDPE [Fig. 8(b)] gotcompletely decomposed while in the untreated com-posite a charred residue of carboneceus products of3.22% was left.32 The major decomposition of hemicel-lulose, a cellulose, and HDPE resin occurred between482 and 5878C.The treated composite [Fig. 7(d)] in contrast dis-

    played a initial peak at 373.88C because of dehydrationfrom the cellulose unit and thermal cleavage and scis-sion of CO and CC bonds. The loss in weight ofthe sample at this stage was 18%. The second decom-position temperature as revealed from the thermogram[Fig. 7(d)] was detected around 471.38C with a weightloss of about 72.58%, and the main decomposition tem-perature was noticed around 530.98C as revealed fromthe DTG thermogram [Fig. 8(d)]. The weight of thecharred residue left at 5308C was about 4.81%. Themajor decomposition range was 479.7598.78C, whichwas almost same as in the untreated sisal/HDPE com-posite. However, the decomposition temperature inthe rst zone for the MAPE treated composites was

    Figure 7 TGA of (a) sisal ber, (b) virgin HDPE, (c)untreated composite, (d) treated composite.

    Figure 8 DTG of (a) sisal ber, (b) virgin HDPE, (c) untreatedcomposite, (d) treated composite.

    3314 MOHANTY AND NAYAK

  • higher than that of the untreated composites. The per-centage of weight loss in case of MAPE treated compo-sites in both the zones was also lower, which indicatesa higher thermal stability of the composites comprisingMAPE treated bers.

    CONCLUSIONS

    The mechanical, dynamic mechanical and thermalproperties of HDPE: sisal ber composites have beeninvestigated. The composites prepared with 30% sisalber treated in1% MAPE showed optimum mechani-cal strength. The mechanical ndings were corrobo-rated with morphological evidence and DMA studies.Storage modulus vs. temperature plots also showed anincrease in the magnitude of the peaks with ber rein-forcement and addition of MAPE. The damping prop-erties of the treated and untreated composites, how-ever, decreased in comparison with the virgin matrix.TGA and DTG thermograms displayed an increase inthe thermal stability of HDPE matrix with ber rein-forcement and MAPE treatment. On the basis of thesestudies, it can be concluded that sisal bers could effec-tively reinforce HDPE matrix when used in an optimalconcentration of bers and coupling agents.

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