Mohan Mechanical Execution Engg

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4 ~ Senior Level Positions ~ Targeting challenging assignments in Power plant operation and project commissioning with a growth-oriented organization of repute in Power & Energy industry. Profile Summary B.E. (Mechanical Engineering) with over 7 years of experience in Project Planning & Execution, Instrumentation, Testing, Erection & Commissioning and Team Management Possess clear understanding about planning & controlling of project execution by using Primavera P6. Sound knowledge of working on OIL & GAS HEATERS, Water treatment plant, Combined cycle thermal power plants & Turbine Start-up with Precommissioning & commissioning process team and controlling & monitoring the parameters Acquainted with boiler, turbine and Colling tower and rotating equipment in power plant. Hands-on experience in managing projects for improving efficiency by using available resources and installing the suitable instruments as per requirement Displayed skills in conducting tests & inspections to ensure operational effectiveness of plant & utilities Proficient in identifying & resolving problems, ramping up project activities with on-time deliverables, liaising with client & contractor and maximizing productivity Efficient organizer, motivator, team player and a decisive leader with the ability to motivate teams to excel and win. Coordinating with customer to executing the project activity Work Experience Since May’13 Thermax Ltd., B&H – Division, Pune as Senior Mechanical Engineer Oct’12 – May’13 Hofincons InfoTech & Industrial Ltd., Kallur as Shift In-charge Jul’10 – Oct’12 Cethar Ltd., Trichy as Mechanical Execution Engineer Jun’06 – Jul’07 ENMAS O&M Services Site on INDSIL Energy & Electro Chemicals, Raipur as DCS Operator Key Result Areas: Planning of project execution for start-up of activity, resources planning and schedule preparation Managing: o Mechanical Commissioning of Thermal and Power Plant (Turbine and condenser Ejector system, Boilers and its accessories & ESP, Fuel Handling System and Ash K.MOHANARAMARAJ 08754723109 / 09940972400 [email protected] m 2/69, Idaiseval, (T.k) Tuticorin – 628716, Tamil Nadu

Transcript of Mohan Mechanical Execution Engg

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~ Senior Level Positions ~Targeting challenging assignments in Power plant operation and project commissioning with a growth-oriented organization

of repute in Power & Energy industry.

Profile Summary

B.E. (Mechanical Engineering) with over 7 years of experience in Project Planning & Execution, Instrumentation, Testing, Erection & Commissioning and Team Management

Possess clear understanding about planning & controlling of project execution by using Primavera P6.

Sound knowledge of working on OIL & GAS HEATERS, Water treatment plant, Combined cycle thermal power plants & Turbine Start-up with Precommissioning & commissioning process team and controlling & monitoring the parameters

Acquainted with boiler, turbine and Colling tower and rotating equipment in power plant. Hands-on experience in managing projects for improving efficiency by using available

resources and installing the suitable instruments as per requirement Displayed skills in conducting tests & inspections to ensure operational effectiveness of

plant & utilities Proficient in identifying & resolving problems, ramping up project activities with on-time

deliverables, liaising with client & contractor and maximizing productivity Efficient organizer, motivator, team player and a decisive leader with the ability to

motivate teams to excel and win. Coordinating with customer to executing the project activity

Work Experience

Since May’13 Thermax Ltd., B&H – Division, Pune as Senior Mechanical Engineer

Oct’12 – May’13 Hofincons InfoTech & Industrial Ltd., Kallur as Shift In-charge

Jul’10 – Oct’12 Cethar Ltd., Trichy as Mechanical Execution Engineer

Jun’06 – Jul’07 ENMAS O&M Services Site on INDSIL Energy & Electro Chemicals, Raipur as DCS Operator

Key Result Areas: Planning of project execution for start-up of activity, resources planning and

schedule preparation Managing:

o Mechanical Commissioning of Thermal and Power Plant (Turbine and condenser Ejector system, Boilers and its accessories & ESP, Fuel Handling System and Ash handling system)

o Pre-commissioning & commissioning of CFBC, HRSG, AFBC & its mountings, ESP, forced cooling tower, Back pressure and condenser turbine ash handling.

Collaborating with Technical Drawings & Design Department for necessary modifications in routing of piping as per the site requirement

Planning & Monitoring execution of Static & Rotating Equipment erection & Commissioning, Boiler drives like ID, FD & PA Fans, Deaerator, Boiler Feed Pump and BOP (AHS, FHS, Cooling tower & WTP)

Performing inspection of boiler as per P&I Drawing and checking of starting permissive & trip logic of boiler

Ensuring equipment safety during operations; planning manpower resources with required tools & consumables to perform erection & commissioning activities

Identifying areas of obstruction / breakdowns and taking steps to rectify plant equipment & machines through application

K.MOHANARAMARAJ 08754723109 / 09940972400

[email protected]

2/69, Idaiseval, (T.k) Tuticorin – 628716, Tamil Nadu

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of troubleshooting tools Facilitating Operational Group with commissioning activities such as preparing systems for flushing, testing and blowing Assessing all systems instrumentation within the commissioning schedule and assisting Instrumentation Staff for taking over

maintenance of Instrumentation by the both PLC & DCS control systems Supervising the shutdown activities in turbine & boiler and control valves overhauling such as Pressure Control Valves,

Temperature Control Valves, Flow Control Valves and Boiler Safety Valve overhauling.

Accomplishments: Conferred with Fighter Award in recognition of successful completion of project within the specified time frame Received appreciation from end – user for successful completion of project within the specified time frame

Projects Undertaken

In Thermax following projects execution and commissioning done as a senior executive in India.

Current project:

Reliance utility power limited. -4X93.5 MW CCPP based power plant. -Gujarat.

Scope: 5X500 TPH Boiler, Integral and non-integral high pressure water and steam piping, Gas burner, ESP, Firefighting systems, Gas piping.

Role: Block -I lead for commissioning and erection supervision of Block-I boiler and its High pressure piping, Gas burner systems and Electro static precipitator and Firefighting systems.

Job responsibilities:

Preparation of execution and commissioning schedule for commissioning of boiler, rotating equipment’s and ESP Supervision for erection and commissioning of firefighting systems. Safety planning before natural Gas firing in Burner. Pre commissioning and commissioning of Natural gas burner. Meeting with customer and consultancy for project review on daily basis. Identifying the critical activities at site and managing to resolving problems to avoid further delay in project progress. Preparing daily and weekly project report to HO and meeting with project team internally to keep project progress in

line with schedule. Preparing failure analysis report and sending to HO to improve the product reliability and to avoid repetitive problems.

Completed projects:

ONGC Mangalore petrochemical Limited -2X30 MW – CCPP-Karnataka Essar Power -1X300 MW Power Plant-Gujarat Welspun captive power generation-1X80MW Captive power plant -Gujarat Jaypee associates-3X60 MW Utility Power Plant-Varanasi wonder cement-1X30 MW power Plant-Rajasthan

Job responsibilities: Precommissioning of pressure parts like Boiler, steam drum, Economiser, Piping (Feed water line, Main Steam line,

Process steam line Oil and Gas piping). Preparing schedule for execution and commissioning of power plant Preparing of protocols & records related to erection & commissioning activities Checking of system as per piping diagram and P&I diagram. Meeting with customer and consultancy and updating the work progress. Executing high pressure water/steam piping, GAS piping & and pre commissioning activities as per Isometric and P&I

Drawings Preparation of delay activity and re scheduling and co-ordination with concern department to avoid project delay. Preparation of failure analysis and co-ordinating with HO for further improvement action and to avoid the repeated

failure

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Execution and commissioning of rotating equipment Boiler feed water pump, Fans and Colling water pump. Erection supervision and commissioning of firefighting system. Preparing the daily and weekly project progress report and reporting to HO. Weekly project meeting review with all concern department internally and involved in de-bottlenecking & executing

commissioning activities within the commissioning schedule

In Thermax following projects execution and commissioning done as a senior executive in Abroad(Philippines).

Client: UNIVERASAL ROBINA CORPOTATION.

URC SONDECO-1X170TPH Boiler, BOP (Rotating equipment’s, (Auxiliary air fans, Feed water Pump) &High pressure Piping for feed water and steam line.

Ash handling system. Electrostatic precipator 2X30 M3

DM plant & 1X500 M3/hr Raw water treatment plant

Job responsibilities:

Preparing schedule for execution and commissioning of Boiler and De mineralised water plant& Raw water treatment plant.

Checking of air and gas duct system as per drawing and its Precommissioning. Precommissioning of pressure parts like Boiler, Economiser, high pressure piping integral and non-integral piping Erection and commissioning of 2X30 M3/hr DM water plant and 1X500 M3/hr Raw water treatment plant. Preparing the daily and weekly project progress report and reporting to HO. Weekly project meeting review with all concern department internally and involved in de-bottlenecking & executing

commissioning activities within the commissioning schedule Erection and commissioning of rotating equipment’s like (Boiler Auxiliary fans, Feed water pump, DM water transfer

pump & Raw water transfer pump). Pre commissioning of DM plant and RAW water treatment plant as per sequence order.

In Cethar limited following projects done as Executive engineer

Chettinad cement corporation-2X30 MW CPP-Tamilnadu. Maharashtra vidut nigam limited -1X12 MW CPP.EPC contractor -Maharashtra Chettinad cement corporation -1X30 MW CPP -Karnataka. Vasavadatta cement -1X80 TPH Boiler and ESP- Karnataka. Associated cement corporation -2X25 MW CPP-Karnataka.

Job responsibilities:

Erection and commissioning of Boiler, auxiliaries and Electro static precipitator supervision for steam turbine erection and commissioning Involved in Precommissioning and commissioning of turbine auxiliary systems. Air cooled condenser Precommissioning and commissioning activities. Commissioning of ejector steam systems. Erection of high pressure piping integral and non-integral feed water and steam piping.

Worked as a Shift In-charge in Hofincons InfoTech & Industrial Ltd., Kallur -1X30CPP -Coal based power plant.

Job responsibilities:

Taking care of power plant production and operation and maintenance. Daily reporting to higher official regarding shift production and auxiliary water, power &Fuel consumption Preparation of preventive maintenance plan schedule based on equipment performance. Arrangement of material and vendor arrangement for schedule activity. Co coordinating with other operational and maintenance people in shift. Co coordinating with Chemist for analysing the water and fuel samples.

IN ENMAS O&M Services pvt ltd. Site on INDSIL Energy & Electro Chemicals, Raipur as DCS Operator

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Monitor and operation and maintenance of power plant-1X12 MW-CPP Good knowledge in sequence of process start up and shutdown. Experienced in power plant cold and hot start up process Good knowledge in process and boiler operation

Personal Details

Date of Birth: 12th April 1988Language Known: English, Hindi Tamil, Telugu.Nationality: IndianMarital Status: SinglePassport No.: L4146927 (Valid till 19th September 2023)Driving License: Light Vehicle

EDUCATIONAL

2010 B.E. (Mechanical Engineering) from PSR Engineering College, Sivakasi, Anna University, Chennai;secured 72.6%

2006 Diploma (Mechanical Engineering) from Alagappa Polytechnic College, Karaikudi-Tamilnadu; secured 70% in first class