MoEF A S E M Indo-German Environment Programme on Environmental Policy, Urban and Industrial...

MoEF

A S E M Indo-German Environment Programme on

Environmental Policy, Urban and Industrial Environment

P.Bineesha, Chief Environmental AdvisorP.Bineesha, Chief Environmental Advisor

1414thth Sep 06 Sep 06 KSPCBKSPCB 22

HAWA Project Set-upHAWA Project Set-up

Implementing Agency:Implementing Agency:– Karnataka State Pollution Control Board (KSPCB)Karnataka State Pollution Control Board (KSPCB)

– Department of Forest, Ecology and Environment (DFEE)Department of Forest, Ecology and Environment (DFEE)

– Karnataka Industrial Areas Development Board (KIADB)Karnataka Industrial Areas Development Board (KIADB)

Technically Assisted by:Technically Assisted by:– GTZ – German Technical Cooperation GTZ – German Technical Cooperation

Consulting Company:Consulting Company:– ERM GmbH, FrankfurtERM GmbH, Frankfurt

Funded by:Funded by:– German Federal Ministry of Economic Cooperation and German Federal Ministry of Economic Cooperation and

DevelopmentDevelopment


Hazardous Waste Hazardous Waste Management Project Management Project

ActivitiesActivities


Technical Assistance by GTZTechnical Assistance by GTZ

German contribution as a grantGerman contribution as a grant Technical knowledge and know-how Technical knowledge and know-how

transfer in the field of Hazardous transfer in the field of Hazardous Waste Management (HWM)Waste Management (HWM)

Capacity buildingCapacity building Under ASEM Programme (Advisory Under ASEM Programme (Advisory

Services in Environment Management Services in Environment Management – Indo-German Environment – Indo-German Environment Programme)Programme)


Technical AssistanceTechnical Assistance

ParticularsParticulars Amount in EuroAmount in Euro Amount in Rs.Amount in Rs.

Approx.Approx.PeriodPeriod

Phase -1Phase -1 2.2 million 2.2 million EuroEuro

11 crores11 crores June 2001- June 2001- May 2004May 2004

Phase - 2Phase - 2 1.5 million 1.5 million EuroEuro

7.5 crores7.5 crores June 2004- June 2004- May 2007May 2007


Project output – Phase 1Project output – Phase 1

1.1. To establish To establish Institutional capacitiesInstitutional capacities in Karnataka to in Karnataka to plan, implement and monitor HWM systemplan, implement and monitor HWM system

2.2. To develop To develop technical concepttechnical concept for collection, for collection, treatment and disposal of hazardous waste (TSDF)treatment and disposal of hazardous waste (TSDF)

3.3. To propose economic instruments for sustainability To propose economic instruments for sustainability and the required and the required financial structurefinancial structure of TSDF and HW of TSDF and HW transporttransport

4.4. To propose To propose HW abatementHW abatement and reuse strategies to and reuse strategies to reduce the quantities of HW generated in one sector reduce the quantities of HW generated in one sector (seminars, pilot plant in electroplating sector)(seminars, pilot plant in electroplating sector)

5.5. To develop strategy for To develop strategy for awareness and stakeholder awareness and stakeholder participationparticipation in HWM in HWM


Capacity BuildingCapacity Building

Steering Committee in DFEESteering Committee in DFEE HW Cell in KSPCBHW Cell in KSPCB TAC in KSPCBTAC in KSPCB EMPRIEMPRI Regular interaction with generators Regular interaction with generators

and their associationsand their associations HW cell in KIADBHW cell in KIADB


A strategy for awareness and A strategy for awareness and stakeholder participation in HWM is stakeholder participation in HWM is developed and implementation developed and implementation startedstarted

35 conferences, seminars, visits within India 35 conferences, seminars, visits within India (Andhra Pradesh, Gujarat, Maharashtra)(Andhra Pradesh, Gujarat, Maharashtra)

5 Visits to Europe for partners5 Visits to Europe for partners Elaboration and implementation of awareness Elaboration and implementation of awareness

strategies for various levels of stakeholdersstrategies for various levels of stakeholders General General awarenessawareness creation among stakeholders creation among stakeholders

as integrated part of other activities as integrated part of other activities Intensive awareness campaigns for andIntensive awareness campaigns for and

consultation with the communities living in the consultation with the communities living in the vicinity of the proposed new TSDF on different vicinity of the proposed new TSDF on different levels (Panchayat, MLAs, Religious leaders, door-levels (Panchayat, MLAs, Religious leaders, door-to door campaignsto door campaigns


Status of HAWA projectStatus of HAWA project

Milestones Milestones Site selection procedure completed Site selection procedure completed

– Dobbasapete site – 93.18 acres Dobbasapete site – 93.18 acres (21 Feb 2003)(21 Feb 2003)– EIA clearance obtained EIA clearance obtained (20 Feb 2004)(20 Feb 2004)– GO issued (GO issued (GO - GO - No. FEE 293 ECO 2002, Bangalore dated No. FEE 293 ECO 2002, Bangalore dated

21.04.2004)21.04.2004)– Land in possession of KIADB. Process of giving Land in possession of KIADB. Process of giving

compensation to land losers ongoingcompensation to land losers ongoing Cleaner Production dissemination within Cleaner Production dissemination within

industries – ongoingindustries – ongoing Remediation plan prepared for one site in Remediation plan prepared for one site in

BangaloreBangalore


Status of HAWA projectStatus of HAWA project

State Cabinet cleared project (March State Cabinet cleared project (March 2005) 2005)

Land to be handed over to PO by Land to be handed over to PO by August 06 August 06

Pre-qualification completed Feb 2005 Pre-qualification completed Feb 2005 (4 companies short-listed)(4 companies short-listed)

Tendering – completed by July 06Tendering – completed by July 06 PO selected – M/s. Ramky Consortium PO selected – M/s. Ramky Consortium

Pvt. Ltd.Pvt. Ltd.


Features of TSDFFeatures of TSDF

The facility would handle about 40,000 tonnes The facility would handle about 40,000 tonnes per annum of landfillable hazardous waste.per annum of landfillable hazardous waste.

It is a Rs.57 Crore project for 51 yearsIt is a Rs.57 Crore project for 51 yearsProject life cycle includes 1 year of Project life cycle includes 1 year of construction, 20 years of landfill operation construction, 20 years of landfill operation and 30 years of post closure landfill and 30 years of post closure landfill management. The operation phase will management. The operation phase will comprise of four stages. Each stage will last 5 comprise of four stages. Each stage will last 5 years and will require construction of 5-6 cells years and will require construction of 5-6 cells for operation during next stagefor operation during next stage..

No incineration facility envisagedNo incineration facility envisaged


Features of TSDFFeatures of TSDF

Shimoga, Bangalore rural, and Bangalore Shimoga, Bangalore rural, and Bangalore Urban districtsUrban districts have the maximum No. of HW have the maximum No. of HW generating industries and maximum quantitygenerating industries and maximum quantity

Only solid, or semi solid wastes from the HW Only solid, or semi solid wastes from the HW generating industries of Karnataka will be generating industries of Karnataka will be accepted accepted

All the wastes will be tested in laboratory and All the wastes will be tested in laboratory and appropriate treatment given to make it appropriate treatment given to make it suitable for landfilling suitable for landfilling

No acceptance of municipal solid waste, bio-No acceptance of municipal solid waste, bio-medical waste, liquid waste or radioactive medical waste, liquid waste or radioactive wastes at the site; wastes at the site;


Pre-landfill stage – EIA – 10 Kms radiusPre-landfill stage – EIA – 10 Kms radius

• Ground Water Quality

• Surface water Quality

• Ambient Air Quality

• Meteorological Parameters like rainfall, wind direction etc.

• Dust

• Noise

• Vegetative cover

• Traffic Investigation

• Waste inventorisation & characterisation


Stakeholder ConsultationStakeholder Consultation


Public HearingPublic Hearing


TSDF Model and operator TSDF Model and operator modelmodel

Private company as operator of TSDF (natl. Bidding process) DBOOT basis

CA identified (KIADB: tendering, monitoring during tendering, monitoring during construction phaseconstruction phase)

Transport of HW by PO, industries or third parties

After commissioning of TSDF, SPV will take over

Land leased by gvt at nominal lease rate Rs 100 per acre and yr (20 yr operation + 30 yr post-closure period)

1 laboratory for HW reception tests and environmental monitoring: Onsite (soil, GW, air)

Super fund created as percentage of gate fee


Super fundSuper fund

Separate concept elaborated for Separate concept elaborated for post closure monitoring fund, post closure monitoring fund, accidents and emergencies, accidents and emergencies, disaster management fund and disaster management fund and InsuranceInsurance

During and after operation phaseDuring and after operation phase


Private OperatorPrivate Operator

Gate fee to be revenue for PO Gate fee to be revenue for PO Gate fee fixed for the next twenty years Gate fee fixed for the next twenty years Gate Fee Economics fGate Fee Economics for the project cost of or the project cost of

Rs.57 CroresRs.57 Crores

Particulars\Years 1 6 11 16 20

Direct Land filling (DL)126

0144

9181

1208

2208

2

Shredding & Land filling 135

0155

2194

0223

1223

1

Drying & Land filling162

0165

6207

0238

0238

0Stabilization & Land filling

2160

2484

3105

3570

3570Transportation &

Collection 4.50 6.46 9.2 13.3 17.7


InventorisationInventorisation

•Yearly generation by industries•Sector wise and district wise distribution•Accumulated HW at industries and on wild dump

sites•Different types and future projections •Local distribution and yearly fluctuation

Types of Hazardous Types of Hazardous Waste:Waste:

Total HW t/a Total HW t/a approximatelyapproximately

Reprocessable:Reprocessable: 18,00018,000

Incinerable:Incinerable: 16,00016,000

Landfillable:Landfillable: 40,00040,000

Total:Total: 74,00074,000

Illegal Dump sites:Illegal Dump sites: 1 lakh tons (until 2006)1 lakh tons (until 2006)

Accumulated in Accumulated in Industry:Industry:

2 lakh tons (until 2006)2 lakh tons (until 2006)


InventoryInventory

– 1472 industries authorised by KSPCB (2004)1472 industries authorised by KSPCB (2004)

– Detailed analysis carried out for 756 Detailed analysis carried out for 756 industriesindustries

– Total quantity of landfillable HW as per the Total quantity of landfillable HW as per the inventory study is 40,000 TPA.inventory study is 40,000 TPA.

– TSDF is designed for 8,00,000 T for 20 yrsTSDF is designed for 8,00,000 T for 20 yrs


District wise distribution of number of industries generating Scientific Storage HW within Karnataka

19 May, 200419 May, 2004 2222

District wise distribution of Scientific Storage HW within Karnataka


Major generating types of industriesMajor generating types of industries

Mining and metallurgy – 33%Mining and metallurgy – 33% Chemical industries – 19%Chemical industries – 19% Paper and Pulp – 18%Paper and Pulp – 18% Auto-components assembly – 6%Auto-components assembly – 6% Electricals and electronics – 5%Electricals and electronics – 5% Foundry – 4%Foundry – 4% Engineering and manufacturing – 3%Engineering and manufacturing – 3% Textiles – 3%Textiles – 3%


Present situation Present situation – illegal dumping – illegal dumping by industriesby industries

Dyes and pigment industry wasteDyes and pigment industry waste


Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries

Burning of HW in illegal dumpsitesBurning of HW in illegal dumpsites



Foundry wasteFoundry waste



Textile industry sludgeTextile industry sludge



Chemical industry wasteChemical industry waste



Waste oil contaminated wasteWaste oil contaminated waste



HW covered with tiles polish wasteHW covered with tiles polish waste



Burnt battery wasteBurnt battery waste


Present situation Present situation – Scavenging of – Scavenging of recyclablesrecyclables


Present situation Present situation – improper storage within – improper storage within industriesindustries


Present situation Present situation – HW in abandoned – HW in abandoned industriesindustries


Features of TSDF – Schematics of Features of TSDF – Schematics of landfilllandfill

Solid waste layer

Drainage layer with gravel; >30 cm (with drainage pipe)

Base (rock, etc.)

Clay layer, 2-fold,2 x 50 cm totallyimpermeable

Protective layer, Geo-textile membrane

Plastic membrane, 2.5 mm, inert

Base Liner SystemBase Liner System

Plantation cover

Clay layer, 2-fold, more than 30 cm

Compensation layer, > 50 cm

Plastic membrane; >2.5 mm inert

Recultivation layer, > 1 m

Protection layer, Geo-textile membrane

Solid waste

Cover Liner SystemCover Liner System


Landfill under Landfill under constructionconstruction

Compacted Compacted clay Layer 1 clay Layer 1 mm

2.5 mm HDPE 2.5 mm HDPE SheetsSheets

20 mm Geo-textile 20 mm Geo-textile SheetsSheets


Landfill under operationLandfill under operation

1 mm HDPE Sheets: 1 mm HDPE Sheets: Temporary CoverTemporary CoverRain Water Rain Water ProtectionProtection


FarmFarm

Agricultural land

HW LandfillHW Landfill

ETPETP

HW ReceptionPre-treatment

HW Landfill Germany HW Landfill Germany Aerial ViewAerial View


Layout Plan of Dobbasapete Layout Plan of Dobbasapete TSDFTSDF


Features of TSDF – Transportation Features of TSDF – Transportation of HWof HW


Features of TSDF – Weigh Features of TSDF – Weigh bridgebridge


Features of TSDF – Finger print and Features of TSDF – Finger print and detailed laboratory analysis of HW detailed laboratory analysis of HW


Features of TSDF – Organised Features of TSDF – Organised storage of HW in intermediate storage of HW in intermediate storagestorage


Features of TSDF – Pretreatment of Features of TSDF – Pretreatment of HW - Stabilisation processHW - Stabilisation process


Construction stage – Quality controlConstruction stage – Quality control

Geo-membrane thickness, length, seam welding, over lapping, time of laying, trimming of slopes,


Post Closure monitoringPost Closure monitoring


Monitoring wells for ground waterMonitoring wells for ground water


Leachate MonitoringLeachate Monitoring


Ambient air monitoringAmbient air monitoring


Post closure phasePost closure phase


Economics of individual facility vs. common Economics of individual facility vs. common facilityfacility

• Assumption – 100 TPA of HW, 2000 t in 20 yrs – Assumption – 100 TPA of HW, 2000 t in 20 yrs – 2200 cubic meters2200 cubic meters

• Average landfill height 10 mtsAverage landfill height 10 mts• Area – 220 sq m. 15x15 mArea – 220 sq m. 15x15 mProject costProject cost• 1 acre land – Rs. 3 lakh1 acre land – Rs. 3 lakh• Landfill cost – (Clay, geosynthetics, drainage) – Landfill cost – (Clay, geosynthetics, drainage) –

Rs.39 lakhsRs.39 lakhs• Equipment – Rs. 2 lakhsEquipment – Rs. 2 lakhs• Bore well – Rs. 6 lakhsBore well – Rs. 6 lakhs• Road and other infrastructure – Rs.2 lakhsRoad and other infrastructure – Rs.2 lakhsTotal = Rs. 52 lakhs/100 t = Rs.52 thousand per Total = Rs. 52 lakhs/100 t = Rs.52 thousand per

tonton


Economics of individual facility vs. Economics of individual facility vs. common facilitycommon facility

• Capital cost of availing common facility = Capital cost of availing common facility =

Rs.10,000/tRs.10,000/t

• Equivalent cost of multiple landfill for handling Equivalent cost of multiple landfill for handling

38,000t is Rs.200 crores as against Rs.38 38,000t is Rs.200 crores as against Rs.38

crores of common facilitycrores of common facility

• Operation cost is similar for both Operation cost is similar for both

• Liability of Rs. 15 croresLiability of Rs. 15 crores


Proposed Phase -2 ActivitiesProposed Phase -2 Activities

1.1. Implementation of TSDFImplementation of TSDF

2.2. Institutional strengthening of the Institutional strengthening of the HWM system (especially CA)HWM system (especially CA)

3.3. Awareness creation and capacity Awareness creation and capacity buildingbuilding

4.4. Pilot project for HW Minimisation Pilot project for HW Minimisation and HW Recyclingand HW Recycling

5.5. Measures towards remediation Measures towards remediation of illegal dumpsitesof illegal dumpsites


Waste Minimisation in HW generatorsWaste Minimisation in HW generators

Designing of a concept and installation of a pilot Designing of a concept and installation of a pilot project in an electroplating company to project in an electroplating company to demonstrate reuse and avoidance potential demonstrate reuse and avoidance potential

Electroplating sector:Electroplating sector:– In-house measures: Process modifications andIn-house measures: Process modifications and good good

housekeeping (bath and chemicals managementhousekeeping (bath and chemicals management– Reduction of HW by minimum 10%Reduction of HW by minimum 10%– Cost reduction by 10% of yearly expendituresCost reduction by 10% of yearly expenditures– Installation of common ETP in the industrial area (200 Installation of common ETP in the industrial area (200

electroplaters) – recommendedelectroplaters) – recommended Paint Sludge recycling:Paint Sludge recycling:

– Recovery of primers from sludge for individual Recovery of primers from sludge for individual industriesindustries

– Setting up of a common paint sludge recycling unit in Setting up of a common paint sludge recycling unit in Karnataka Karnataka


Implementation of TSDFImplementation of TSDF

Start of construction October 2006Start of construction October 2006 Construction time approx 1 yr (end: Construction time approx 1 yr (end:

September 2007)September 2007) Establishment of SPV by June 2008Establishment of SPV by June 2008


Other activities Other activities

Bio-Medical Waste Management and Bio-Medical Waste Management and Environment Improvement in Manipal Environment Improvement in Manipal Hospital, BangaloreHospital, Bangalore

E-Waste Management ProgrammmeE-Waste Management Programmme Eco-campus establishment at MAHE, Eco-campus establishment at MAHE,

Manipal, MangaloreManipal, Mangalore Remediation of contaminated sites in Remediation of contaminated sites in

other statesother states


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