Modern Energy Saving Bricks & Tiles Technology

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GREEN ENERGY SOLUTION and help reduce GHG emission

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Details of Modern Energy Saving Bricks & Tiles Technology

Transcript of Modern Energy Saving Bricks & Tiles Technology

Page 1: Modern Energy Saving Bricks & Tiles Technology

GREEN ENERGY SOLUTION

and help

reduce GHG emission

Page 2: Modern Energy Saving Bricks & Tiles Technology

A concern of

Total Agro-Industrial Solution

Established in 2002 with a goal to provide State of the Art technology and full service solution for industrial development

GREEN ENERGY SOLUTION

Page 3: Modern Energy Saving Bricks & Tiles Technology

Dedicated for Renewable Energy and Modern Energy Saving Bricks & Tiles Technology

GREEN ENERGY SOLUTION

Page 4: Modern Energy Saving Bricks & Tiles Technology

Project Plan & Designing Turn key Project Engineering Support Spare & After Sales Service

Green

Energy

Solution

Page 5: Modern Energy Saving Bricks & Tiles Technology
Page 6: Modern Energy Saving Bricks & Tiles Technology

3 Steps of Bricks Production

1. Raw Bricks Making

2. Drying 3. Firing

Page 7: Modern Energy Saving Bricks & Tiles Technology

5 Firing Technologies

Trench Kiln Zigzag Kiln

Hoffman Kiln Hybrid

Hoffman Kiln

Tunnel Kiln

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Causing pollution with GHG

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Causing pollution with GHG

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Hybrid Hoffman Kiln (HHK)

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Bricks production line can be manual

or automatic

Manual/Auto Raw Bricks Production

Manual Drying & Firing

Trench Kiln System

Tunnel Kiln System

Hybrid Hoffman Kiln System

Hoffman Kiln System

Zigzag Kiln System Manual/Auto Raw Bricks Production

Manual/Auto Raw Bricks Production

Manual/Auto Raw Bricks Production

Only Automatic Bricks Production

Manual Drying & Firing

Manual Drying & Firing

Auto-dry & manual Firing

PLC Controlled full automatic

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Auto-Production Line:

Can be used for any technology

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Automatic Transfer to Drying Car: Mainly used in Tunnel Kiln

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Same Kiln Car to Drying Kiln & Tunnel Kiln

Energy Saving Drying Kiln Energy Saving Tunnel Kiln

Modern Energy Saving Tunnel Kiln

Page 20: Modern Energy Saving Bricks & Tiles Technology

TRENCH ZIGZAG HOFFMAN HHK TUNNEL

Production BATCH TYPE BATCH TYPE BATCH TYPE BATCH TYPE CONTINOUS

Temperature 600-700° C 700-800° C 800-900° C 800-900° C 1000-1050° C

Caloric Value per kg Coal

5600-6000 5600-6000 5600-6000 5600-6000 5600-6000

Kcal/kg 415-455Kcal 330-375Kcal 250-290Kcal 250-290Kcal 210-250Kcal

Coal Required for 100,000 b

20-22 ton 16-18 ton 12-14 ton 12-14 ton 10-12 ton

Heat & CO2 Exhaust

WITH CHIMNEY

WITH CHIMNEY WITH CHIMNEY NO CHIMNEY NO CHIMNEY

Day’s Required 25-28 DAYS 22-25 DAYS 3-4 DAYS 3-4DAYS 24 HOURS

Qualifying Rate 50-55% 55-60% 65-70% 75-80% 97%

Capacity Limited Limited Limited Limited Unlimited

Variation in 5 Technologies

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Notes on Coal Consumption

• Loss of temperature because too many doors

• Qualification rate in 800~900°C temperature is lower

• If increased same temperature of Tunnel Kiln the requirement is 380~420 Kcal/kg

• One door each side ensure maximize use of heat

• Qualification rate in 1000~1050°C temperature is more

• If decreased same temperature of HHK the requirement is 180~190 Kcal/kg

Hybrid Hoffman Kiln (HHK) Energy Saving

Tunnel Kiln

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Tunnel Kiln

27 persons

Hybrid Hoffman Kiln

76 persons

36 incl. Raw Bricks

setting & transfer

to Drying Car

15 incl. Raw Bricks

setting & transfer

to Kiln Car

Worker requirement : 100,000 pieces/day

10 persons incl.

transfer to Kiln

Production

Drying

Setting for firing Kiln

30 persons incl.

transfer to Kiln

30 persons incl.

transfer to Kiln Ready bricks

out

12 persons for all

section. Same

Kiln car for drying

& firing kiln

Page 23: Modern Energy Saving Bricks & Tiles Technology

Kiln car

enter Air

flow

Kiln car exit

Pre-heating

area Firing area Cooling

area

Smoke exhaust

Air supply Coal supply

Residual thermal

exhaust

Cooling

Heated air

Energy Saving Tunnel Kiln

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Single Channel Tunnel

Double Channel Tunnel

Multi Channel Tunnel

Energy Saving Tunnel Kiln

Page 25: Modern Energy Saving Bricks & Tiles Technology

Financial Investment

100,000 bricks/day

Basic parameter of the project:

Suitable for production of Solid & Holo Bricks

Raw materials blending/dosing system:

Automatic

Batch size : 4500 bricks per car

Car exit : 57 minutes/car

Firing temperature : 1000-1050°C

Kcal requirement per kg of Clay : 210-260 (based on firing temperature)

Total connecting Load : 550 KW for Machinery

and 124 KW for Kiln

Actual Power consumption :440 KW for Machinery

& 99.2 KW for Kiln

Investment Ratio: 60:40

Page 26: Modern Energy Saving Bricks & Tiles Technology

Land and Building 100,000 bricks/day

Area Unit Cost/unit Total Amount BDT

Land 400 Decimal 30000 12,000,000.00

Load-unload area 137740 sft - -

Warehouse for Raw Materials 10,000 sft 400 4,000,000.00

Machinery workshop & KILN 38360 sft 400 15,344,000.00

Generator Room 200 sft 400 80,000.00

Sub-station Room 200 sft 400 80,000.00

Office & Laboratory 1500 sft 800 1,200,000.00

Sub Total: 50260 sft 32,704,000.00

Page 27: Modern Energy Saving Bricks & Tiles Technology

Imported Machinery & Service 100,000 bricks/day

Equipment: Price/USD Quantity Unit Price/BDT Total Amount BDT

Forming Machinery 302658.06 1 Set 25.120,618.98 25,120,618.98

Automatic Setting

System 138709.67 1 11,512,902.61 11,512,902.61

KILN 1099032.25 1 Package 91219676.75 91,219,676.75

Technical Service 80,645.16 - 6,693,548.28 6,693,548.28

Sea freight 40,000 3,320,000 3,320,000.00

Sub Total: 1,661,045.14

137,866,746.62

Duty/Tax/Clearing cost

/internal transport 6,558,659.92

Installation cost

(Local cost like worker, masonry, electrical, mechanical, etc.) 6,893,337.33

Sub Total: Including installation cost 151,318,743.87

Page 28: Modern Energy Saving Bricks & Tiles Technology

Auxiliaries: Local Items 100,000 bricks/day

Quantity Unit Price/BDT Total Amount BDT

Excavator 1 Set 4,000,000 4,000,000.00

Diesel Generator 750 KVA 1 Unit 6,500,000 6,500,000.00

Diesel Generator 200 KVA 1 Unit 2,500,000 2,500,000.00

Sub-Station, LT, HT, PFI, CTPT 1 Set 3,500,000 3,500,000.00

Power cables 1 Unit 3,000,000 3,000,000.00

Tractor + Trailer 1 Unit 1,800,000 1,800,000.00

Sub Total: 21,300,000.00

Page 29: Modern Energy Saving Bricks & Tiles Technology

Local Supply for Kiln 100,000 bricks/day

Quantity Unit Price/BDT Total Amount BDT

Red Bricks 700,000 Pieces 7 4,900,000.00

Stones 300 MT 1,500 450,000.00

Sand 300 MT 1,200 360,000.00

Lime stone 60 MT 4,500 270,000.00

Cement 400 MT 8,000 3,200,000.00

Sub Total: 9,180,000.00

Page 30: Modern Energy Saving Bricks & Tiles Technology

Working capital requirement 100,000 bricks/day

Quantity Unit Amount/BDT Total Amount BDT

Clay for 30 days: 9000 MT 200 1,800,000.00

Coal for 30 days 300 MT 10000 3,00,000.00

Diesel for 2 generator

(40% load moderate) 15300 Litre 60 918,000.00

Electricity bill based on 60% uses

dependable 49568 Unit 8 396,544.00

Salary & Wages As listed 400,000.00

Miscellaneous LS 500,000.00

Sub Total: 7,014,544.00

Page 31: Modern Energy Saving Bricks & Tiles Technology

Investment 100,000 Bricks / day

Total Project Cost: Amount in BDT

Fixed Cost 207,944,083.95

Working Capital 7,014,544.00

Total Amount: 214,958,627.95

Total Fixed Cost: Amount in BDT

Land & Civil construction 32,704,000.00

Imported machinery & installation 137,866,746.62

Duty / TAX/ Clearing Cost/ Internal

Transportation 6,558,659.92

Installation Cost 6,893,337.33

Auxiliary 21,300,000.00

Local items for kiln construction 9,180,000.00

Total Amount: 207,944,083.95

Page 32: Modern Energy Saving Bricks & Tiles Technology

Cost of Production 100,000 Bricks / day

Items QTY Unit Price Total Amount

Clay 300 MT 200 60,000.00

Coal 10 MT 10000 100,000.00

Salary & Expenses As listed 18711 18,711.11

Utilities As listed 43,818 43,818.13

Finance cost 39189 39,188.82

Sub Total: 261,718.06

COST PER BRICK: 2.62

Page 33: Modern Energy Saving Bricks & Tiles Technology

Factory overhead 100,000 Bricks / day

Salary & wages: Number Amount/M Total/M Total /Year BDT

Factory Manager 1 15000 15000 195,000.00

Plant Engineer 1 15000 15000 195,000.00

Accounts Officer 1 12000 12000 156,000.00

Store Officer 1 8000 8000 104,000.00

Operator 9 6000 54,000 702,000.00

Foreman 1 10000 10000 130,000.00

Technician 2 10,000 20,000 260,000.00

Skilled Worker 16 5,000 80,000 1,040,000.00

Daily Worker 10 3,500 35,000 455,000.00

Security Guard 3 4000 12,000 156,000.00

Cook/Peon 2 3,500 7,000 91,000.00

Excavator Driver 1 15,000 15,000 195,000.00

Tractor Driver 1 6,000 6,000 78,000.00

Sub Total: 49 289,000 3,757,000.00

Page 34: Modern Energy Saving Bricks & Tiles Technology

Head Office Remuneration & Salaries 100,000 Bricks / day

Remunerations &

Salaries Number Amount/Month Total/Month Total /Year BDT

Directors

Remunerations 0 75000 0 -

General Manager 1 30000 30000 390,000.00

Manager

Sales/Marketing 1 20,000 20,000 260,000.00

Accounts Officer 1 12,000 12,000 156,000.00

Purchase Officer 1 12,000 12,000 156,000.00

Sales Officer 2 8000 16,000 208,000.00

Logistic Officer 1 7000 7,000 91,000.00

Peon/Tea Boy 2 4000 8000 104,000.00

Security 2 3000 6000 78,000.00

Sub Total: 111,000

1,443,000.00

Page 35: Modern Energy Saving Bricks & Tiles Technology

Head Office Expenses 100,000 Bricks / day

Fixed Variable Total/Month Total /Year BDT

Head Office Rent 25,000 25,000 300,000.00

Utilities 10000 10000 120,000.00

Stationeries 2000 2000 24,000.00

Entertainment 5000 5,000 60,000.00

Conveyance &

Travelling

Allowances 50000 50,000 600,000.00

Telecommunication 15000 15,000 180,000.00

Couriers 1000 1,000 12,000.00

Miscellaneous 20000 20,000 240,000.00

Sub Total: 25,000 103000 128,000 1,536,000.00

Page 36: Modern Energy Saving Bricks & Tiles Technology

Loss & Profit 100,000 Bricks / day

Quantity Cost/Unit Total Amount BDT

Sales of Bricks ( 97% ) 29,100,000 7.00 203,700,000.00

Cost of Production

( 100%) 30,000,000 2.62 78,515,418.37

Profit before Tax 125,184,581.63

Pay off period 1.6611

Page 37: Modern Energy Saving Bricks & Tiles Technology

50,000 Bricks per Day

Production Analysis

Page 38: Modern Energy Saving Bricks & Tiles Technology

Financial Investment

50,000 bricks/day

Basic parameter of the project:

Suitable for production of Solid & Holo Bricks

Raw materials blending/dosing system: Automatic

Batch size : 4500 bricks per car

Car exit : 57 minutes/car

Firing temperature : 800-900°C

Kcal requirement per kg of Clay : 210-260 (based on firing temperature)

Page 39: Modern Energy Saving Bricks & Tiles Technology

Land and Building 50,000 Bricks / day

Area Unit Cost/unit Total Amount BDT

Land 300 Decimal 30000 9,000,000.00

Load-unload space 91680 sft 0 -

Warehouse for Raw Materials 10000 sft 400 4,000,000.00

Machinery workshop & KILN 27400 Sft 400 10,960,000.00

Generator Room 200 sft 400 80,000.00

Sub-station Room 200 sft 400 80,000.00

Office & Laboratory

1500 sft 800 1,200,000.00

sft

Sub Total: 39300 25,320,000.00

Page 40: Modern Energy Saving Bricks & Tiles Technology

Imported Machinery & Service: 50,000 Bricks / day

Equipment: Price/USD Quantity Unit Price/BDT Total Amount BDT

Forming Machinery 278,464.51

1

Set

23,112,554.33 23,112,554.33

Automatic Setting

System 138709.00 1

11,512,847.00 11,512,847.00

KILN 751,612.90 1 Package

62,383,870.70 62,383,870.70

Sea freight 32000

2,656,000.00 2,656,000.00

Technical Service 70645.00

5863535.00

5,863,535.00

Sub Total: 1,271,431.41

105,528,807.03

Duty/Tax/Clearing cost

4,983,263.60

Installation cost (Local cost like worker, masonry, electrical,

mechanical, etc.) 5276440.35

Sub Total: Including installation cost 115,788,510.98

Page 41: Modern Energy Saving Bricks & Tiles Technology

Auxiliaries: Local Items 50,000 Bricks / day

Quantity Unit Price/BDT Total Amount BDT

Excavator

1

Set

4,000,000

4,000,000.00

Diesel Generator 600 KVA

1

Unit

5,500,000

5,500,000.00

Diesel Generator 200 KVA

1

Unit

2,500,000

2,500,000

Sub-Station, LT, HT, PFI

1

Set

3,000,000

3,000,000.00

Power cables

1

Unit

3,000,000

3,000,000.00

Tractor & Trailers

1

Set

1,800,000.00

1,800,000.00

Sub Total: 19,800,000.00

Page 42: Modern Energy Saving Bricks & Tiles Technology

Construction items need to buy locally 50,000 Bricks / day

Quantity Unit Price/BDT Total Amount BDT

Red Bricks 420000 Pieces 7 2,940,000.00

Stones 132 MT 1,500 198,000.00

Sand 180 MT 1,200 216,000.00

Lime stone 180 MT 4,500 810,000.00

Cement 240 MT 8,000 1,920,000.00

Sub Total: 6,084,000.00

Page 43: Modern Energy Saving Bricks & Tiles Technology

Working capital requirement 50,000 Bricks / day

Quantity Unit Amount/BDT Total Amount BDT

Clay for 30 days: 4050 MT 200 810,000.00

Coal for 30 days 150 MT 10000 1,500,000.00

Diesel fpr generator (40% load) 13500 Litre 60 810,000.00

Electricity bill based on 60%

uses 43008 Unit 8 344,064.00

Salary & Wages As listed 400,000.00

Miscellaneous LS 500,000.00

Sub Total: 4,364,064.00

Page 44: Modern Energy Saving Bricks & Tiles Technology

Investment 50,000 Bricks / day

Total Project Cost: Amount in BDT

Fixed Cost 162,009,247.38

Working Capital 4,364,064.00

Total Amount: 166,373,311.38

Total Fixed Cost: Amount in BDT

Land & civil construction 25,320,000.00

Imported machinery & installation 115,788,510.98

Local machinery 19,800,000.00

Local items for kiln construction 6,084,000.00

Total Amount: 162,009,247.38

Page 45: Modern Energy Saving Bricks & Tiles Technology

Cost of Production 50,000 Bricks / day

QTY Unit Price Total Amount

Clay 150 200 30,000.00

Coal 5 10000 50,000.00

Salary & Expenses As listed 18711 18,711.11

Utilities As listed 38469 38,468.80

Finance cost 30602 30,601,85

Sub Total: 167,781.76

COST PER BRICK: 3.36

Page 46: Modern Energy Saving Bricks & Tiles Technology

Loss & Profit 50,000 Bricks / day

Quantity Cost/Unit Total Amount BDT

Sales of Bricks( 97%) 14550000 7.00 101,850,000.00

Cost of Production

( 100%) 15,000,000 3.36 50,334,528.18

Profit before Tax 51,515,471.82

Pay off period 3.1449

Page 47: Modern Energy Saving Bricks & Tiles Technology

Factory overhead 50,000 Bricks / day

Salary & wages: Number Amount/M Total/M Total /Year BDT

Factory Manager 1 15000 15000 195,000.00

Plant Engineer 1 15000 15000 195,000.00

Accounts Officer 1 12000 12000 156,000.00

Store Officer 1 8000 8000 104,000.00

Operator 9 6000 54000 702,000.00

Technician 2 10000 20000 260,000.00

Foreman 1 10000 10000 130,000.00

Skilled Worker 16 5000 80000 1,040,000.00

Daily Worker 10 3500 35000 455,000.00

Security Guard 3 4000 12000 156,000.00

Cook/Peon 2 3500 7000 91,000.00

Excavator Driver 01 15000 15000 195,000.00

Tractor Driver 1 6000 6000 78,000.00

Sub Total: 49 289,000 3,757,000.00

Page 48: Modern Energy Saving Bricks & Tiles Technology

Head Office Remuneration & Salaries 50,000 Bricks / day

Remunerations &

Salaries Number Amount/Month Total/Month Total /Year BDT

Directors

Remunerations 0 75000 0 -

General Manager 1 30000 30000 390,000.00

Manager

Sales/Marketing 1 20000 20000 260,000.00

Accounts Officer 1 12000 12000 156,000.00

Purchase Officer 1 12000 12000 156,000.00

Sales Officer 2 8000 16000 208,000.00

Logistic Officer 1 7000 7000 91,000.00

Peon/Tea Boy 2 4000 8000 104,000.00

Security 2 3000 6000 78,000.00

Sub Total: 11 111,000 1,443,000.00

Page 49: Modern Energy Saving Bricks & Tiles Technology

Head Office Expenses 50,000 Bricks / day

Fixed Variable Total/Month Total /Year BDT

Head Office Rent 25000 25000 300,000.00

Utilities 10000 10000 120,000.00

Stationeries 2000 2000 24,000.00

Entertainment 5000 5000 60,000.00

Conveyance &

Travelling

Allowances 50000 50000 600,000.00

Telecommunication 15000 15000 180,000.00

Couriers 1000 1000 12,000.00

Miscellaneous 20000 20000 240,000.00

Sub Total: 25000 103000 128,000 1,536,000.00

Page 50: Modern Energy Saving Bricks & Tiles Technology

Hybrid Hoffman Kiln (HHK)

50,000 Bricks per Day

Production Analysis

Page 51: Modern Energy Saving Bricks & Tiles Technology

Financial Investment

HHK 50,000 bricks/day

Basic parameter of the project:

Suitable for production of Solid & Holo Bricks

Raw materials blending/dosing system: Automatic

Number of Drying Channel : 4

Firing temperature : 800 -900°C

Kcal requirement per kg of Clay : 250-290 (based on firing temperature)

Page 52: Modern Energy Saving Bricks & Tiles Technology

Land and Building 50,000 Bricks / day

Area Unit Cost/unit Total Amount BDT

Land 400 Decimal 40000 12,000,000.00

Load-unload space 156740 sft 0 -

Warehouse for Raw Materials 10000 sft 400 4,000,000.00

Machinery workshop & KILN 5500 sft 1500 2,200,000.00

Generator Room 200 sft 400 80,000.00

Sub-station Room 200 sft 400 80,000.00

Office

1500 sft 800 1,200,000.00

Laboratory 500 sft 1000 500,000.00

Sub Total: 17900 sft 20,060,000.00

Page 53: Modern Energy Saving Bricks & Tiles Technology

Imported Machinery & Service: 50,000 Bricks / day

Equipment: Price/USD

Quantity

Unit

Price/BDT

Total Amount BDT

Forming Machinery 166,206.45

1

Set

13,795,135.48 13,795,135.48

Automatic Setting

System - - - - -

KILN 371451.61 1 Package

30,330,483.87 30,330,483.87

Sea freight 18000 1494000 1,494,000.00

Sub Total: 537658.0645

46,119,619.35

Duty/Tax/Clearing cost 2,305,980.97

Installation cost (Local cost like worker, masonry, electrical,

mechanical, etc.) 3,689,569.55

Sub Total: Including installation cost 52,115,169.87

Page 54: Modern Energy Saving Bricks & Tiles Technology

Auxiliaries: Local Items 50,000 Bricks / day

Quantity Unit Price/BDT Total Amount BDT

Excavator 1 Set 4,000,000 4,000,000.00

Diesel Generator 750 KVA 1 Unit 6,500,000 3,500,000.00

Sub-Station, LT, HT, PFI 1 Set 3,000,000 2,500,000.00

Power cables 1 Unit 2,000,000 2,000,000.00

Tractor 2 Set 1,800,000.00 3,600,000.00

Sub Total: 15,600,000.00

Page 55: Modern Energy Saving Bricks & Tiles Technology

Construction items need to buy locally 50,000 Bricks / day

Quantity Unit Price/BDT Total Amount BDT

Red Bricks 1000000 Pieces 7 7,000,000.00

Stones 220 MT 1,500 330,000.00

Sand 400 MT 1,200 480,000.00

Lime stone 60 MT 4,500 270,000.00

Cement 300 MT 8,000 2,400,000.00

Sub Total: 10,480,000.00

Page 56: Modern Energy Saving Bricks & Tiles Technology

Working capital requirement 50,000 Bricks / day

Quantity Unit Amount/BDT Total Amount BDT

Clay for 30 days: 4860 MT 200 972,000.00

Coal for 30 days 168 MT 10000 1,680,000.00

Diesel fpr generator (40% load) 10890 Litre 60 653,400.00

Electricity bill based on 60%

uses 43008 Unit 8 344,064.00

Salary & Wages As listed 575,000.00

Miscellaneous LS 500,000.00

Sub Total: 4,724,464.00

Page 57: Modern Energy Saving Bricks & Tiles Technology

Investment 50,000 Bricks / day

Total Project Cost: Amount in BDT

Fixed Cost 98,255,169.87

Working Capital 4,724,464.00

Total Amount: 102,979,633.87

Total Fixed Cost: Amount in BDT

Land & civil construction 20,060,000.00

Imported machinery & installation 52,115,169.87

Local machinery 15,600,000.00

Local items for kiln construction 10,480,000.00

Total Amount: 98,255,169.87

Page 58: Modern Energy Saving Bricks & Tiles Technology

Cost of Production 50,000 Bricks / day

QTY Unit Price Total Amount

Clay 162 200 32,400.00

Coal 9 10000 90,000.00

Salary & Expenses As listed 25031 25,030.56

Utilities As listed 33249 33,248.80

Finance cost 17251 17251.03

Sub Total: 197,930.39

COST PER BRICK: 3.96

Page 59: Modern Energy Saving Bricks & Tiles Technology

Loss & Profit 50,000 Bricks / day

Quantity Cost/Unit Total Amount BDT

Sales of Bricks

Grade : A ( 80%)

12000000 7.00 84,000,000.00

Grade : B &C (Average)

2500000 5.00 12,500,000.00

Cost of Production

100% 15000000 3.96 59,379,116.86

Profit before Tax 37,120,883.14

Pay off period 2.6469

Page 60: Modern Energy Saving Bricks & Tiles Technology

Factory overhead 50,000 Bricks / day

Salary & wages: Number Amount/M Total/M Total /Year BDT

Factory Manager 1 15000 15000 195,000.00

Plant Engineer 1 15000 15000 195,000.00

Accounts Officer 1 12000 12000 156,000.00

Store Officer 1 8000 8000 104,000.00

Operator 9 6000 54000 702,000.00

Technician 2 10000 20000 260,000.00

Foreman 1 10000 10000 130,000.00

Skilled Worker 16 5000 80000 1,040,000.00

Daily Worker 60 3500 210000 2,730,000.00

Security Guard 3 4000 12000 156,000.00

Cook/Peon 2 3500 7000 91,000.00

Excavator Driver 01 15000 15000 195,000.00

Tractor Driver 1 6000 6000 78,000.00

Sub Total: 99 464000 6,032,000.00

Page 61: Modern Energy Saving Bricks & Tiles Technology

Head Office Remuneration & Salaries 50,000 Bricks / day

Remunerations &

Salaries Number Amount/Month Total/Month Total /Year BDT

Directors

Remunerations 0 75000 0 -

General Manager 1 30000 30000 390,000.00

Manager

Sales/Marketing 1 20000 20000 260,000.00

Accounts Officer 1 12000 12000 156,000.00

Purchase Officer 1 12000 12000 156,000.00

Sales Officer 2 8000 16000 208,000.00

Logistic Officer 1 7000 7000 91,000.00

Peon/Tea Boy 2 4000 8000 104,000.00

Security 2 3000 6000 78,000.00

Sub Total: 11 111000 1,443,000.00

Page 62: Modern Energy Saving Bricks & Tiles Technology

Head Office Expenses 50,000 Bricks / day

Fixed Variable Total/Month Total /Year BDT

Head Office Rent 25000 25000 300,000.00

Utilities 10000 10000 120,000.00

Stationeries 2000 2000 24,000.00

Entertainment 5000 5000 60,000.00

Conveyance &

Travelling

Allowances 50000 50000 600,000.00

Telecommunication 15000 15000 180,000.00

Couriers 1000 1000 12,000.00

Miscellaneous 20000 20000 240,000.00

Sub Total: 25000 103000 128000 1,536,000.00

Page 63: Modern Energy Saving Bricks & Tiles Technology

Comparison on basic cost calculation Based on 50,000 bricks / Day (Approx)

TUNNEL KILN TECHNOLOGY HYBRID HOFFMAN KILN TECHNOLOGY

Item QTY Unit Price Total Amount QTY Unit Price Total Amount

Clay 150 MT 200 30,000.00 162 MT 200 32,400.00

Coal ( 6000KCal/kg) 5 MT 10,000 50,000.00 9 10000 90,000.00

Salary & Expenses 10 18711 18,711.11 As listed 25031 25,030.56

Utilities As listed

38469 38,468.80 As listed 33,249 33,248.80

Finance cost As listed 30602 30601.76 17251 17251.033

Sub Total: 167,781.76 197,930.393

Cost per Bricks

BDT 3.36 3.96

Profit Before TAX 51,515,471.82 37,120,883.14

Pay Off Period Year 3.1449 2.6469

Performance Ratio 97%

80%

Page 64: Modern Energy Saving Bricks & Tiles Technology

Thank you very much

Let us try to choose the best for our development…

Let us save our limited energy and keep a bright future for our next generation…

Let us find the best value of our investment…