MODEL - Brand New Enginesbrandnewengines.com/pdf/40326ipl.pdf · 2015. 5. 28. · Not Reproduction...

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Illustrated Parts List

MODEL040326-00

12,000 WattHome Generator System

Revision DManual Part No. 316423

Rev. Date:12/11/2012

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Table Of Contents

Torque Specification Chart ............................................................................. Inside Back Cover

PRODUCT COMPONENTS PAGESMain Unit .............................................................................................................................................................. 4Alternator .............................................................................................................................................................. 6Control Panel ....................................................................................................................................................... 8Enclosure ............................................................................................................................................................. 10

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Exploded View - Main UnitNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

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4

The above parts group applies to the following Mfg. Nos.:

Briggs & Stratton Power Products Group, LLCCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2012

040326-00 - 12,000 Watt BSPP Standby Generator System

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Part No. DescriptionRef.

Parts List - Main UnitPart No.Ref. Description

Footnotes

BASE 1 B311623GS

DUCT 2 315098GS

BRACKET 3 311636GS

SCREW 4 194561GS

CRADLE 5 B311625GS

PLUG, Hole 6 198460GS

BRACKET 7 314732GS

BOLT 8 B4300GS

SEAL 9 314676GS

* NUT, Hex, M8 - 1.25 10 -----

MOUNT, Vibration 11 194783GS

* CAPSCREW, Hex Head, 5/16-18 x 2 12 -----

* WASHER, Lock, M8 13 -----

* WASHER, Flat, M8 14 -----

DECAL 15 205398GS

BOLT 16 315203GS

WASHER 17 203200GS

SOLENOID, Starter 18 691656

* WASHER, Lock, 1/4 19 -----

* NUT, 1/4-20 20 -----

WIRE 21 313222GS

NUT 22 67989GS

* CAPSCREW, Hex Head, 5/16-18 x 2-1/2 23 -----

SEAL 24 191994GS

ALTERNATOR 25 -----

MUFFLER 26 797908GS

GASKET 27 690970

MOUNT, Vibration 28 194783GS

HOSE, Fuel 29 312079GS

ADAPTER, Engine 30 314734GS

NUT 31 189160GS

SCREW 33 186242GS

WASHER 34 27772GS

SWITCH 35 313228GS

PLATE, Temp Switch 36 314828GS

HOSE, Oil 37 1723165SM

COVER 38 284407

SEAL 39 313337GS

** ENGINE 900 -----

MANUAL, Operator (Not Illustrated) -- 314731GS

MANUAL, Install (Not Illustrated) -- 314730GS

KIT, Manual, ACC (Not Illustrated) -- 318176GS

FLEX HOSE (Not Illustrated) -- 311713GS

HARNESS, Power WIre (Not Illustrated) -- 315206GS

HANG TAG, Attn Standby Equipment (Not Illustrated)

-- 195200GS

STRAP, Battery (Not Illustrated) -- 313789GS

KIT, LP Conversion (Not Illustrated) -- 313574GS

PAINT, Touchup, Charcoal (Optional Accessory) -- 203374GS

PAINT, Spray, Charcoal (Optional Accessory) -- 203417GS

* Items without part numbers are common fasteners and are available at your local hardware store.

** Contact Engine Manufacturer

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Exploded View - AlternatorNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

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Parts List - AlternatorPart No.Ref. Description

Footnotes

ADAPTER, Engine 1 192970GS

GRID 2 316351GS

BEARING 3 316354GS

VARISTOR 4 316352GS

STATOR 5 315955GS

DIODE 6 315956GS

RING, Fixing 7 316353GS

FAN 8 316349GS

COVER, Capacitor 9 192967GS

BLOCK, Terminal 10 315953GS

* WASHER, Flat, #10-M5 11 -----

* NUT, 10-32 12 -----

CAPACITOR 13 316376GS

* SCREW, Pan Head, 10-32 x 3/4 14 -----

SCREW 15 31183GS

ROTOR 16 316350GS

* SCREW, M8 x 1.25 x 35mm 17 -----

WASHER 18 5025188SM

NUT 19 45771GS


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Exploded View - Control PanelNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

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Parts List - Control PanelPart No.Ref. Description

Footnotes

BOX, Control Panel 1 315099GS

CONTROL PANEL 2 311353GS

PANEL, Control 3 B312357GS

LUG 4 199011GS

CIRCUIT BREAKER, 60A 5 311316GS

BRACKET 6 192770GS

LEVER 7 B313819GS

LATCH, Roof 8 311684GS

* CAPSCREW, Hex Head, 1/2-20 x 1 9 -----

DECAL 11 198549GS

DECAL 12 313585GS

* NUT, 1/4-20 13 -----

BRACKET 14 311660GS

WIRE, Way 15 315617GS

BOLT 16 B4300GS

FUSE 17 198573GS

DECAL 18 205393GS

SCREW 19 311686GS

DECAL 20 205392GS

DECAL 21 193297GS

DECAL 22 311629GS

FITTING 23 311680GS

FITTING 24 207894GS

VALVE, Fuel 25 310985GS

SCREW 26 36939GS

WASHER 27 22152GS

DECAL 28 205394GS

DECAL 29 205395GS

CONNECTOR, 2 Pin 30 198515GS

CONNECTOR, 10 Pin 31 198516GS

HARNESS, Wire 32 198517GS

* NUT, 1/4-20 33 -----

FITTING 34 202382GS

REGULATOR, NG/LPG 35 194830GS

BRACKET 36 311706GS

BRACKET 37 311708GS

SCREW 38 194561GS

TAPTITE 39 66849GS

HARNESS, WIre (Parts Not Illustrated) -- 312069GS

CABLE, Battery, Red (Parts Not Illustrated) -- 311691GS

DECAL (Parts Not Illustrated) -- 206609GS

CABLE, Battery, Black (Parts Not Illustrated) -- 311693GS


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Exploded View - EnclosureNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

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Parts List - EnclosurePart No.Ref. Description

Footnotes

BASE 1 B311623GS

BULKHEAD 2 AA313127GS

COVER, Muffler 3 312754GS

SCREW 4 194561GS

DECAL 5 195642GS

DECAL 6 186643GS

SEAL 7 312066GS

DEFLECTOR, Muffler 8 312752GS

CORNER 9 AA311637GS

COVER, Muffler 10 311672GS

DOOR 11 316471GS

SEAL 13 311692GS

DECAL 14 187316GS

TRAY, Battery 15 315200GS

BOLT 16 B4300GS

BULKHEAD 17 315106GS

LEVER 18 311642GS

NUT 19 194005GS

SCREW 20 311644GS

* CAPSCREW, Hex Head, 1/4-20 x 3/4 21 -----

RAIL 22 312767GS

BULKHEAD 23 315107GS

RAIL 24 311648GS

DIVIDER 25 311639GS

KNOB 26 312077GS

BUMPER 27 312353GS

U-BOLT 28 311651GS

* NUT, 3/8-16 29 -----

* WASHER, Flat, 3/8 - M10 30 -----

DECAL 31 311685GS

KEY, Latch 32 314290GS

CORNER 33 AA311638GS

DOOR 34 316472GS

LATCH 35 313745GS

DOOR 36 AA315209GS

TRIM 37 311674GS

HINGE 38 311676GS

ROOF 39 AA313121GS


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in/lbsft/lbs

3

Torque Specification ChartFOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

PropertyClass

Class 8.8 Class 10.9 Class 12.9

Size OfHardware Nm. Nm. Nm. Nm.

M3 1.282.905.75

9.916.5

244883

132200275390530375995

1350183023603050

13.44 1.804.108.10

14233467

117185285390550745960

14001900258033104290

19.2 22.92 2.15M4 30.72 43.44 52.56 4.95M5 60.96 5.97 7.15

16.59.7

M6 7.3 10.3 12.1M7 12.1 16.9 19.9 27M8 17.7 25 29 40M10 35 50 59 81M12 61 86.2 103 140M14 101 136 162 220M16 147 210 250 340M18 202 287 346 470M20 290 405 486 660M22 390 559 656 890M24 497 708 840 1140M27 733 1032 1239 1680M30 995 1401 1681 2280M33 1349 1902 2278 3090M36 1740 2441

37982935 3980

M39 2249 3163

Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

HardwareGrade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Ofin/lbsft/lbs

in/lbsft/lbs

in/lbsft/lbs

in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 29 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:a. for prevailing torque locknuts - use 65% of grade 5

torques.b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.3. Unless otherwise noted on assembly drawings, all torque

values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

NoMarks

The guides and ruler furnished below are designed tohelp you select the appropriate hardware.

8.8 10.9 12.9

Class 5.6

5.6

5150

13.44 1.285.88

26.4 2.5044.64 4.3

5.2 7.17.7 10.515 21

988 1340759 1030590 800435 590320 435217 295169 230126 171

89 12164 8842 5826 36

.56

ThreadDiameter (mm)

Screw, 1/2- 16 x 2

BodyDiameter

Diameter

InsideDiameter (in)

Nut, 1/2-16

01/4 3/41/2 21

1/4 3/41/2 1/4 3/41/2 1/4 3/41/2 4

90 10070 8050 6030 400 10 20

ThreadDiameter (mm)

Nut, M8 Screw, M8- 1.25 x 25

Distance between threads (mm)

BodyLength (in)

BodyLength (mm)

3/8” Bolt or NutWrench—9/16”




7/16” Bolt or NutWrench (Bolt)—5/8”Wrench (Nut)—11/16”

in/lbs

Threads per inch

Threads per inch

Body Length

Body

When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is presentit represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ),this means the Nominal size, or body diameter is 1/2 inch (8mmmetric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm).

Standard Hardware Sizing

M6 Bolt or NutWrench—10mm




M14 Bolt or NutWrench—22 mm

Wrench & Fastener Size Guide

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2012

Briggs & Stratton Power Products Group, LLC

Copyright© Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this page can bereproduced or transmitted in any form by any means without the express written permission of Briggs &Stratton Power Products Group, LLC.

MODEL - Brand New Enginesbrandnewengines.com/pdf/40326ipl.pdf · 2015. 5. 28. · Not Reproduction...

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Transcript of MODEL - Brand New Enginesbrandnewengines.com/pdf/40326ipl.pdf · 2015. 5. 28. · Not Reproduction...