Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic...

83
Model 6530 Three-Phase Power Analyzer User’s Manual

Transcript of Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic...

Page 1: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

Model 6530

Three-PhasePower Analyzer

User’s Manual

Page 2: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

1st Edition, rev. F – November 2005

While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or omissions. Additionally, no liability is assumed for any damages that may result from the use of the information contained within this publication. COPYRIGHTCopyright ©2001-2005 Magtrol, Inc. All rights reserved.Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited.

TRADEMARKSLabVIEW™ is a trademark of National Instruments Corporation.National Instruments™ is a trademark of National Instruments Corporation.Windows® is a registered trademark of Microsoft Corporation.

Purchase Record

Please record all model numbers and serial numbers of your Magtrol equipment, along with the general purchase information. The model number and serial number can be found on either a silver identification plate or white label affixed to each unit. Refer to these numbers whenever you communicate with a Magtrol representative about this equipment.

Model Number: _____________________________

Serial Number: _____________________________

Purchase Date: _____________________________

Purchased From: _____________________________

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1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation.

2. Securely ground the 6530 Power Analyzer case by connecting a good earth ground at the ground stud located on the rear panel of the unit. Use a number 12 AWG, or larger wire.

3. Check line voltage before operating.

4. Make sure that dynamometers and motors under test are equipped with appropriate safety guards.

Safety Precautions

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The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.

Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of Revisions for any changes/updates that have been made since this edition.

REVISION DATE

1st Edition, Revision F – November 2005

TABLE OF REVISIONS

Revisions To This Manual

Date Edition Change Section(s)11/03/05 1st Edition, Rev. F Corrected time it takes for a new input to fully average

(0.07323388 ms –> 73.23388 ms).4.2.1.2 & 4.2.2.2

11/03/05 1st Edition, Rev. F Updated crest factor and display range ratings. 1.308/10/05 1st Edition, Rev. E External sensor input maximum voltage from ±10 V to ±1 V

AC/DC1.3, 2.5

09/30/03 1st Edition, Rev. D Correction: Line voltage - no setup required. 3.1.106/19/03 1st Edition, Rev. C Added configuration commands IS and IC to start/clear

average mode.5.6.1

06/19/03 1st Edition, Rev. C Added data output command OAVE to retrieve displayed values.

5.6.2

06/19/02 1st Edition, Rev. B Added analog output option information to data sheet. 1.305/20/02 1st Edition, Rev. A Changed mV/A to A/mV in External Sensor Scale Factor

Setup Menu graphic3.3.3.2

05/20/02 1st Edition, Rev. A Updated units and value range of SE1m2<terminator> command code

5.6.1

11/26/01 1st Edition Updated step 13 (setting amp range) of basic calibration process.

6.4

11/26/01 1st Edition Added "Frequency" to end of Data Position in OT Example. 5.4.111/26/01 1st Edition Product is primarily a three-phase instrument. A separate

unit, the 6510e, has been developed for users who only require single-phase measurement capabilities. The 6530 manual has been updated to reflect this product change and a 6510e manual has been created.

1.2, 1.3

11/05/01 Preliminary Manual Updated values of MFm<terminator> command code. 5.6.1

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Table of Contents

SAFETY PRECAUTIONS .........................................................................................................................I

REVISIONS TO THIS MANUAL ...............................................................................................................IIREVISION DATE .................................................................................................................................................................II

TABLE OF REVISIONS ......................................................................................................................................................II

TABLE OF CONTENTS ..........................................................................................................................IIITABLE OF FIGURES ........................................................................................................................................................VI

PREFACE .............................................................................................................................................. VIIPURPOSE OF THIS MANUAL .......................................................................................................................................VII

WHO SHOULD USE THIS MANUAL ............................................................................................................................VII

MANUAL ORGANIZATION ...........................................................................................................................................VII

CONVENTIONS USED IN THIS MANUAL ................................................................................................................ VIII

1. INTRODUCTION ................................................................................................................................11.1 UNPACKING YOUR 6530 POWER ANALYZER ....................................................................................................... 1

1.2 NEW FEATURES OF THE 6530 POWER ANALYZER ............................................................................................. 1

1.3 DATA SHEET ................................................................................................................................................................ 2

2. CONTROLS .........................................................................................................................................52.1 FRONT PANEL ............................................................................................................................................................. 5

2.2 FRONT PANEL CONTROLS AND BUTTONS .......................................................................................................... 5

2.2.1 ENABLING SECONDARY FUNCTIONS .................................................................................................... 6

2.2.2 USING FRONT PANEL CONTROLS AND BUTTONS .............................................................................. 6

2.3 VACUUM FLUORESCENT DISPLAY (VFD) ............................................................................................................ 8

2.3.1 CONTRAST SETTINGS ................................................................................................................................ 8

2.3.2 DISPLAY GUIDE ........................................................................................................................................... 9

2.4 REAR PANEL ............................................................................................................................................................. 10

2.5 REAR PANEL INPUTS AND OUTPUTS.................................................................................................................. 10

3. INSTALLATION/CONFIGURATION ..................................................................................................133.1 POWERING UP THE 6530 ........................................................................................................................................ 13

3.1.1 LINE VOLTAGE ........................................................................................................................................... 13

3.1.2 SELF-TEST................................................................................................................................................... 13

3.1.3 MAIN MENU ............................................................................................................................................... 14

3.2 PROTECTING YOUR 6530 ........................................................................................................................................ 15

3.2.1 TRANSIENT OVERLOADS ........................................................................................................................ 15

3.2.2 CURRENT OVERLOAD ............................................................................................................................. 15

3.2.3 SURGE PROTECTION ................................................................................................................................ 15

3.2.4 CIRCUIT BREAKERS ................................................................................................................................. 16

3.3 TESTING INSTRUMENTATION SETUP ................................................................................................................. 17

3.3.1 WIRING MODE ........................................................................................................................................... 17

3.3.2 MEASUREMENT FILTER .......................................................................................................................... 23

3.3.3 EXTERNAL SENSOR ................................................................................................................................. 24

3.3.4 AMP SCALING ............................................................................................................................................ 26

3.3.5 VOLTS SCALING ........................................................................................................................................ 28

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Magtrol Model 6530 Three-Phase Power AnalyzerTable of Contents

3.3.6 PHASE SETUP ............................................................................................................................................. 29

3.3.7 SPECIAL FUNCTIONS ............................................................................................................................... 30

4. OPERATING PRINCIPLES ...............................................................................................................324.1 ANALOG PROCESSING ........................................................................................................................................... 32

4.1.1 VOLTS .......................................................................................................................................................... 32

4.1.2 AMPS ............................................................................................................................................................ 33

4.1.3 EXTERNAL SHUNT ................................................................................................................................... 34

4.2 DIGITAL PROCESSING ............................................................................................................................................ 34

4.2.1 AC DETAILS ................................................................................................................................................ 35

4.2.2 DC DETAILS ................................................................................................................................................ 37

4.2.3 ROUND-OFF ERROR ................................................................................................................................. 39

4.3 MEASUREMENT MODES ........................................................................................................................................ 39

4.3.1 PEAK ........................................................................................................................................................... 39

4.3.2 PEAK HOLD / INRUSH CURRENT ........................................................................................................... 40

4.3.3 DC ................................................................................................................................................................. 40

4.3.4 RMS .............................................................................................................................................................. 41

4.3.5 CREST FACTOR .......................................................................................................................................... 41

4.4 MEASUREMENT METHODS .................................................................................................................................. 41

4.4.1 CYCLE-BY-CYCLE MODE ........................................................................................................................ 41

4.4.2 CONTINUOUS MODE ................................................................................................................................ 41

5. COMPUTER CONTROLLED OPERATION ......................................................................................425.1 ABOUT THE GPIB INTERFACE .............................................................................................................................. 42

5.1.1 INSTALLING THE GPIB/IEEE-488 CONNECTOR CABLE .................................................................... 42

5.1.2 CHANGING THE GPIB PRIMARY ADDRESS ......................................................................................... 42

5.2 ABOUT THE RS-232 INTERFACE ........................................................................................................................... 43

5.2.1 CONNECTION ............................................................................................................................................. 43

5.2.2 COMMUNICATION PARAMETERS ......................................................................................................... 44

5.2.3 BAUD RATE ................................................................................................................................................. 44

5.3 CHECKING THE 6530-TO-PC CONNECTION ....................................................................................................... 44

5.4 DATA FORMAT .......................................................................................................................................................... 45

5.4.1 OT EXAMPLE ............................................................................................................................................. 45

5.4.2 OE EXAMPLE ............................................................................................................................................. 46

5.4.3 OA/OV/OW/OF EXAMPLE ......................................................................................................................... 46

5.5 PROGRAMMING ....................................................................................................................................................... 46

5.5.1 DATA TERMINATION CHARACTERS ..................................................................................................... 46

5.6 6530 COMMUNICATION COMMANDS ................................................................................................................. 47

5.6.1 CONFIGURATION COMMANDS .............................................................................................................. 47

5.6.2 DATA OUTPUT COMMANDS ................................................................................................................... 50

6. CALIBRATION ..................................................................................................................................516.1 CLOSED-BOX CALIBRATION ................................................................................................................................ 51

6.2 CALIBRATION SCHEDULE ..................................................................................................................................... 51

6.3 CALIBRATION COMMANDS .................................................................................................................................. 51

6.4 BASIC CALIBRATION PROCESS ............................................................................................................................ 52

7. OPTIONAL FEATURES ....................................................................................................................54

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Magtrol Model 6530 Three-Phase Power Analyzer Table of Contents

7.1 ANALOG OUTPUTS ................................................................................................................................................. 54

7.1.1 SPECIFICATIONS ....................................................................................................................................... 54

7.1.2 CHANNEL ASSIGNMENTS ....................................................................................................................... 54

7.1.3 HARDWARE CONNECTION ..................................................................................................................... 55

7.1.4 SOFTWARE CONFIGURATION ................................................................................................................ 55

7.1.5 CALIBRATION ............................................................................................................................................ 56

8. TROUBLESHOOTING .......................................................................................................................58

APPENDIX A: SCHEMATICS ...............................................................................................................59A.1 MAIN BOARD - DSP, RAM, FLASH ........................................................................................................................ 59

A.2 MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232 ................................................................................................... 60

A.3 MAIN BOARD - FPGA .............................................................................................................................................. 61

A.4 INPUT MODULE - CURRENT ................................................................................................................................. 62

A.5 INPUT MODULE - VOLTAGE .................................................................................................................................. 63

A.6 KEY PAD .................................................................................................................................................................... 64

A.7 ANALOG OUTPUT .................................................................................................................................................... 65

GLOSSARY............................................................................................................................................69

INDEX .....................................................................................................................................................70

SERVICE INFORMATION ......................................................................................................................72RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 72

RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 72

RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 72

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Magtrol Model 6530 Three-Phase Power AnalyzerTable of Contents

TABLE OF FIGURES

2. CONTROLSFigure 2–1 Front Panel ..............................................................................................................................................5Figure 2–2 Secondary Function Menu ........................................................................................................................6Figure 2–3 Device Setup Menu ...................................................................................................................................8Figure 2–4 Rear Panel ..............................................................................................................................................10Figure 2–5 Input Module ..........................................................................................................................................10Figure 2–6 RS-232C Interface ..................................................................................................................................11Figure 2–7 GPIB/IEEE-488 Interface ......................................................................................................................11

3. INSTALLATION/CONFIGURATIONFigure 3–1 Program Download Display ...................................................................................................................13Figure 3–2 Title Display ...........................................................................................................................................13Figure 3–3 Revision Display .....................................................................................................................................14Figure 3–4 Phase Main Menu ...................................................................................................................................14Figure 3–5 Summation Main Menu ..........................................................................................................................14Figure 3–6 Custom Main Menu ................................................................................................................................15Figure 3–7 Transient Voltage Suppression ................................................................................................................16Figure 3–8 Single-Phase, Two-Wire Wiring Schematic.............................................................................................18Figure 3–9 Single-Phase, Two-Wire Wiring Connection ..........................................................................................18Figure 3-10 Single-Phase, Three-Wire Wiring Schematic .........................................................................................19Figure 3–11 Single-Phase, Three-Wire Wiring Connection ......................................................................................19Figure 3–12 Three-Phase, Three-Wire Wiring Schematic .........................................................................................20Figure 3–13 Three-Phase, Three-Wire Wiring Connection .......................................................................................20Figure 3–14 Three-Phase, Four-Wire Wiring Schematic ..........................................................................................21Figure 3–15 Three-Phase, Four-Wire Wiring Connection ........................................................................................21Figure 3–16 Three-Voltage, Three-Ampere Wiring Schematic ..................................................................................22Figure 3–17 Three-Voltage, Three-Ampere Wiring Connection ................................................................................22Figure 3–18 Sensor Substitution Wiring Schematic ..................................................................................................24Figure 3–19 Sensor Substitution Wiring Connection ................................................................................................24Figure 3–20 External Sensor Scale Factor Setup Menu ...........................................................................................25Figure 3–21 Current/Potential Transformer Connection ..........................................................................................26Figure 3–22 Amp Scaling Setup Menu ......................................................................................................................26Figure 3–23 Amp/Volt Scaling Activated ..................................................................................................................27Figure 3–24 Volt Scaling Setup Menu .......................................................................................................................28Figure 3–25 Cycle-by-Cycle Mode ...........................................................................................................................29Figure 3–26 Hold Mode ............................................................................................................................................30Figure 3–27 Average Mode .......................................................................................................................................30Figure 3–28 Peak Hold Clear Display ......................................................................................................................31Figure 3–29 Custom Display ....................................................................................................................................31

4. OPERATING PRINCIPLESFigure 4-1 Peak Example ..........................................................................................................................................39Figure 4–2 Peak Hold/Inrush Current Example .......................................................................................................40Figure 4–3 Crest Factor Example .............................................................................................................................41

5. COMPUTER CONTROLLED OPERATIONFigure 5–1 GPIB Installation ...................................................................................................................................42Figure 5–2 GPIB Address Setup Menu .....................................................................................................................43Figure 5–3 RS-232 Interface .....................................................................................................................................43Figure 5–4 Cable Connection Using Null Modem....................................................................................................43Figure 5–5 RS-232 Baud Rate Setup Menu ..............................................................................................................44

6. CALIBRATIONFigure 6–1 Calibration/Verification Test Setup .........................................................................................................52Figure 6–2 Calibration Mode Enabled .....................................................................................................................52

7. OPTIONAL FEATURESFigure 7–1 Analog Output ........................................................................................................................................54Figure 7–2 Analog Output Setup Menu ....................................................................................................................55

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PURPOSE OF THIS MANUAL

This manual contains all the information required for the installation and general use of the Model 6530 Power Analyzer. To achieve maximum capability and ensure proper use of the instrument, please read this manual in its entirety before operating. Keep the manual in a safe place for quick reference whenever a question should arise.

WHO SHOULD USE THIS MANUAL

This manual is intended for those operators who are planning to use the Model 6530 Power Analyzer for power measurement purposes either as a stand-alone instrument or in conjunction with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, any Magtrol Dynamometer Controller and M-TEST Motor Testing Software.

MANUAL ORGANIZATION

This section gives an overview of the structure of the manual and the information contained within it. Some information has been deliberately repeated in different sections of the document to minimize cross-referencing and to facilitate understanding through reiteration.

The structure of the manual is as follows:

Chapter 1: INTRODUCTION - Contains the technical data sheet for the 6530 Power Analyzer, which describes the unit and provides its mechanical and electrical characteristics.

Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of the unit.

Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of the 6530 including wiring mode, measurement filter, external sensor, amp scaling and volt scaling along with phase setup instructions and special functions available.

Chapter 4: OPERATING PRINCIPLES - Information pertaining to theory of operation including analog processing, digital processing, measurement modes and measurement methods.

Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 6530 is used with a PC. Includes information on IEEE-488 and RS-232 Interface, data format, programming and command set.

Chapter 6: CALIBRATION - Provides recommended calibration schedules along with step-by-step instructions for the calibration procedure.

Chapter 7: OPTIONAL FEATURES - Provides information regarding various optional features available with the 6530 including analog outputs.

Chapter 8: TROUBLESHOOTING - Solutions to common problems encountered during setup and testing.

Appendix A: SCHEMATICS - For the main board, input modules, key pad and analog output.

Glossary: List of abbreviations and terms used in this manual, along with their definitions.

Preface

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Magtrol Model 6530 Three-Phase Power AnalyzerPreface

CONVENTIONS USED IN THIS MANUAL

The following symbols and type styles may be used in this manual to highlight certain parts of the text:

Note: This is intended to draw the operator’s attention to complementary information or advice relating to the subject being treated. It introduces information enabling the correct and optimal functioning of the product to be obtained.

Caution: this is used to draw the operator’s attention to information, direCtives, proCedures, etC. whiCh, if ignored, may result in damage being Caused to the material being used. the assoCiated text desCribes the neCessary preCautions to take and the ConsequenCes that may arise if the preCautions are ignored.

WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES, PRECAUTIONARY MEASURES, ETC. WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION, OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK. THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT, AND ACT UPON IT, BEFORE PROCEEDING FURTHER.

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Calibration Certificate

1. Introduction

2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage, immediately notify the carrier and Magtrol’s Customer Service Department.

Note: Save all shipping cartons and packaging material for reuse when returning the instrument for calibration or servicing.

1.2 NEW FEATURES OF THE 6530 POWER ANALYZERMagtrol’s new Model 6530 Power Analyzer is an upgraded, three-phase version of the 6510. The new features that make the unit unique include:

• Analog Outputs: Plug-in module that provides 12 channels of analog output corresponding to volts, amps and watts.

• Peak Hold: Allows the unit to store the highest value read since the last peak hold was cleared. Values can include amps, watts and volts in any preferred combination.

• Average: Will average the volts, amps and watts over the period that the average function is enabled.

• Custom Readout: Display can be configured to present data in any desired format.

1.1 UNPACKING YOUR 6530 POWER ANALYZERYour 6530 Power Analyzer was packaged in reusable, shock resistant packing material that will protect the instrument during normal handling.

1. Make sure the carton contains the following:

AUTO

PEAK-CFRMS

CURRENT RANGE VOLTAGE RANGE

DC PEAK-CFRMSDC

CYC-CONT

SOURCE

W-VA-PF

PEAK HOLD

HOLD

AVG

AUTO

DISPLAY

PHASE

SHIFT

MODEL 6530POWER ANALYZER

ENTER

USER MENU

6530 Three-Phase Power AnalyzerLine cord Magtrol

User ManualCD-Rom

Banana Jack Connectors (4 each per phase)

Isolated BNC Sensor Connectors (1 each per phase)

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 1 – Introduction

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1.3 DATA SHEET

6510e/6530Data Sheet

Models 6510e and 6530Power Analyzers

1 www.magtrol.com

MAGTROL

FEATURES• Single/Three-Phase Capabilities:Forsingle(6510e)orthree-phase(6530)powermeasurements

• Ranges:Upto600Vrms@20Acontinuousduty• Interfaces:RS-232&IEEE-488• Data Transfer Rates:Upto100persecond• Accuracy:Upto0.1%• Vacuum Fluorescent Display:High-quality,easy-to-read,customizablereadoutdisplaysvolts,amps,powerandpowerfactor

• Measurement:Continuousorcycle-by-cycle• Bandwidth:DCupto100kHz• Input Power:Accepts120/240Vrms,60/50Hzpowerat20VAmax

• Auto Ranging:Automaticallyscalesinstrumentformostaccuraterange

• Isolation:1000Vrmstoearth,750Vrmsline-to-line• Average:Displaysrunningaverageofamps,voltsandwatts

• Peak Hold:Storesthehighestvalueread.Valuescanincludeamps,wattsandvoltsinanycombination

• Analog Outputs:Plug-inmoduleprovides12channelsofanalogoutputcorrespondingtovolts,ampsandwatts

• External Shunt Input• Calibration Certificate:NISTTraceable• Rack Mounting:19”(482.6mm)withhandles

AC/DCInput Power

Magtrol Dynamometer

Motor Under Test

Appliances, Ballasts,Drives, etc.

MODEL 6510eSINGLE-PHASE POWER ANALYZER

MODEL 6530THREE-PHASE POWER ANALYZER

AC/DCInput Power

DSP6001 Dynamometer Controller

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±±± ±

AVA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

ANALOG

OUTPUT

±

V A

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

RS-232

GPIBor

M-TEST

PC

GPIBCard

PC

MODEL DSP6001DYNAMOMETER CONTROLLER

POWER

POWER

BRAKE STATUS SET POINT SET POINT P I D

TORQUE SPEED STATUS

SYSTEM CONFIGURATIONS

APPLICATIONS• CalibrationofTestandMeasuringInstruments

• SwitchingPowerSupplies

• PowerInverters• Transformers

• MotorsandDrives• LightingFixtures/Ballasts• OfficeEquipment• HouseholdAppliances• PowerTools• HVACEquipment

The6510e’s/6530’sdatatransferratemakesitidealforbothstaticanddynamictests.

DESCRIPTIONTheMagtrol 6510e and 6530PowerAnalyzers are easy-to-use instruments ideal fornumerouspowermeasurementapplications. FromDC to 100 kHz AC, the 6510e/6530measures volts, amps,watts, volt-amps, frequency, crestfactor,Vpeak,Apeak and power factor in one convenientdisplay.Theymaybeusedeitherasstand-aloneinstrumentsorinconjunctionwithanyMagtrolHysteresis,Eddy-CurrentorPowderBrakeDynamometer;anyMagtrolDynamometerControllerandM-TESTSoftwareformoredemandingmotortestapplications.

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 1 – Introduction

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6510e/6530

MAGTROL

Specifications

RS-232C and GPIB/IEEE-488 Interfaces(for Connection to Personal Computer)

CurrentInput

VoltageInput

ExternalSensor Input

External Sync. Input(Cycle-by-Cycle Synchronization)

Phase Input Module3 for 6530 (as shown), 1 for 6510e

Optional Analog Output(not shown)

Holds Current Value

Calculate Watts,Vrms × Arms andPower Factor

Continuous or Cycle-by-CycleMeasurement Mode

CurrentAuto Ranging

CustomDisplay

Setup

VoltageAuto Ranging

Readyfor RackMounting

Averaging of Volts,Amps and Watts

Cycle-by-CycleSynchronizedSource

Amp Readings(DC, RMS, Peak,Crest Factor and

Peak Hold/Inrush)

Volt Readings(DC, RMS, Peak,Crest Factor and

Peak Hold/Inrush)

Phase andSummation Data

FRONT PANEL

REAR PANEL

DIMENSIONSWidth 19.0 in 483 mmHeight 3.5 in 89 mmDepth with handles

12.4 in13.8 in

315 mm351 mm

Weight 12.97 lb 5.88 kg

FREQUENCYSource V1, A1, V2, A2, V3, A3, LINE or EXT

(For Vx and Ax, source input must be >10% of range setting)Accuracy 20 Hz to 500 Hz; 0.05%EXT. Input BNC non-isolated, earth ground referenced Input Impedance 100 kΩ Voltage Level TTL / CMOS Maximum Voltage 50 V

VOLTAGE INPUT CURRENT INPUT EXTERNAL SENSOR INPUT POWERRanges 30 V, 150 V, 300 V, 600 V 1 A, 5 A, 10 A, 20 A 50 mV, 250 mV, 500 mV, 1 V ---Maximum Voltage 750 V AC/DC terminal (V)

to terminal (±) and 1000 V AC/DC terminal

to earth ground

1000 V AC/DC terminal to ground

±1 V AC/DC

---

Crest Factor 1.7 @ full scale input 2.7 @ full scale input 2.4 @ full scale input ---Impedance 2 mΩ 12 mΩ 17 KΩ ---Display Range 5 digits with 1 mV

resolution 5 digits with 1 mA

resolution 5 digits with 1 µV

resolution 5 digits with 1 mW

resolutionACCURACY

DC ±(0.1% Reading + 0.2% Range) 0.4% of VA range5 Hz – 500 Hz ±(0.1% Reading + 0.1% Range) 0.2% of VA range500 Hz – 10 kHz ±((0.015 × F(kHz)% Reading) + 0.3% Range) 0.6% of VA range10 kHz – 100 kHz ±((0.015 × F(kHz)% Reading) + 0.3% Range) 0.6% + (0.03% ×

F(kHz)% of VA range)> 100 kHz N/A (measurement band limited to DC–100 kHz)

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6510e/6530

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

www.magtrol.com

MAGTROL INC70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

MAGTROL SACentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:Great Britain

Germany • FranceChina • India

Worldwide Network of Sales Agents

Options and Accessories

6510

e653

0-U

S 0

6/06ORDERING INFORMATION

6510e Single-Phase Power Analyzer

6510e-01 Single-Phase Power Analyzer with Analog Output Option

6530 Three-Phase Power Analyzer

6530-01 Three-Phase Power Analyzer with Analog Output Option

TheAnalogOutputisaplug-inmoduledesignedspecificallyforusewiththe6510eSingle-PhasePowerAnalyzerand6530Three-PhasePowerAnalyzer.Itprovidesupto12channels(3forthe6510e,12forthe6530)ofanalogoutputcorrespondingto volts, amps andwatts. Each output is capable of, andcalibratedto,±10volts.Withtheanalogoutputoption,theusermayapplyascalefactortoalloutputs.Ampsscalingisappliedtoallampchannels,voltsscalingisappliedtoallvoltchannelsandwattsscalingisappliedtoallwattchannels.

Otherfeaturesinclude:

• SimpleInstallation:Plug-inmoduleautomaticallyconfigurespoweranalyzerforoperation

• FrequentOutputUpdates:Updatesevery5milliseconds

• OutputShortProtected

• FactoryCalibrated:Calibrationdata/valuesstoredonboard(EEPROM)

• IndustryStandard25-PinConnection

TheAnalogOutputcanbeusedalongwitha6510eor6530PowerAnalyzertooutputinformationtoastriprecorderorinterfacewithadataacquisitionsystem.TheAnalogOutputisalsousedasasafetyfeaturetohelptriggeralarmevents.

ANALOG OUTPUT OPTION

SPECIFICATIONSResolution 14 bits

Temperature Coefficient 4 ppm FSR/°C (typical),20 ppm FSR/°C (maximum)

Output Range ± 10 V maximum

Number of Channels 3 (6510e)12 (6530)

Basic Accuracy 3 least significant bitsOutput Update Rate(all channels) 200 samples/second (5 ms)

EXTERNAL SHUNTS/SENSORSIf currents continuously reach above20 amps, an externalsensormustbeused.MagtroloffersthreedifferenttypesofexternalshuntsforusewithMagtrolModels6510eor6530High-SpeedPowerAnalyzers.

TheHASeriesshunt,designedforpowercablehook-uputilizing3/8-16screws,hasan insulatingbaseandcanbemountedonconductivesurfaces. TheLABSeries shuntalsocomeswithaninsulatingbase,alongwith thumb screws for thepowerleadsandknurlednutsonthesensingterminals.TheFLSeriesisarelativelysmallbus,bar-mountedshuntwith large endblocks.Thecomparativelylargeendblocksandshort spacing aid in cooling andallowtheshunttooperateinmoreextremeenvironments.AllshuntsarecalibratedonequipmentwithcurrentcertificationstraceabletoN.I.S.T.

Sensor Substitution Wiring Connection

NOTE: For the 6530 Three-Phase Analyzer, any (or all) of the Amps inputs may be replaced with a shunt for any of the wiring modes.

ANALOG

OUTPUT

±

V A

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

LOA

DMOV

CB

SHUNT

LOW

HIGH

EARTH

± A

6510e Single-Phase Power Analyzer

(HA Series)

SPECIFICATIONSHA Series LAB Series FL Series

Rated Current 50 to 500 A 750 to 1000 A 2000 to 3000 AOutput 50 mVBandwidth DC to 60 Hz

Accuracy± 0.25%

(± 0.1% accuracy with calibration certificate is available for an additional cost)

Operating Temperature

For optimum accuracy, temperature of shunt should be 30 °C to 70 °C

Available ModelsType P/N Amps

HA 004640 50HA 004641 100HA 004642 150HA 004643 200HA 004644 250HA 004645 300HA 004646 400HA 004647 500LAB 004648 750LAB 004649 1000FL 005214 2000FL 005286 3000

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2. Controls

2.1 FRONT PANEL

The front panel provides a power switch, sixteen control buttons and a Vacuum Fluorescent Display (VFD).

AUTO

PEAK-CFRMS

CURRENT RANGE VOLTAGE RANGE

DC PEAK-CFRMSDC

CYC-CONT

SOURCE

W-VA-PF

PEAK HOLD

HOLD

AVG

AUTO

DISPLAY

PHASE

SHIFT

MODEL 6530POWER ANALYZER

ENTER

USER MENU

Figure 2–1 Front Panel

2.2 FRONT PANEL CONTROLS AND BUTTONS

The front panel controls and buttons, from left to right, are:

• Powerswitch

• Tendouble-functioncontrolbuttons:

Primary Function Secondary FunctionPHASE DISPLAYq CURRENT RANGE DC (current)p CURRENT RANGE RMS (current)AUTO CURRENT RANGE PEAK-CF (current)q VOLTAGE RANGE DC (voltage)p VOLTAGE RANGE RMS (voltage)AUTO VOLTAGE RANGE PEAK-CF (voltage)CYC-CONT SOURCEW-VA-PF AVGHOLD PEAK HOLD

• SHIFT-enablessecondaryfunctionsprintedinblueabovecontrolbuttons

• FiveUSERMENUbuttons

• LeftArrow

• RightArrow• UpArrowp

• DownArrowq• ENTER

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 2 – Controls

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2.2.1 Enabling SEcondary FunctionS

To enable the secondary function of the double-function control buttons:

1. Press the blue SHIFT button and release it. The word “SHIFT” appears in the display:

CURRENT VOLTAGE POWER/PF

Figure 2–2 Secondary Function Menu

2. Press any control button to enable the function shown in blue letters above the button.

2.2.2 uSing Front PanEl controlS and buttonS

2.2.2.1 Controls/Single-Function Buttons

Button To Use FunctionPOWER Press I to turn power ON Press

O to turn power OFF.Turns power ON or OFF.

SHIFT Press this button and release; then press desired control button.

Enables the function written in blue above control button.

User MenuENTER Press this button. Enables/Disables USER MENU. Press this button. When USER MENU is enabled, toggles

between fields, selections or the digits in a numerical value.

Press this button. When USER MENU is enabled, toggles between fields, selections or the digits in a numerical value.

p Press this button. When USER MENU is enabled, toggles between selections or increases the selected digit of a numerical value.

q Press this button. When USER MENU is enabled, toggles between selections or decreases the selected digit of a numerical value.

Page 17: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 2 – Controls

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2.2.2.2 Double-Function Buttons

Button To Use FunctionDISPLAY Press SHIFT and release; then

press this button. (For further instruction, see Section 3.3.7.4 - Custom Display.)

Shows custom display.

PHASE Press this button. Toggles through phase 1, 2, 3 and summation.Current

DC Press SHIFT and release; then press this button.

Selects DC amps measurement.

RMS Press SHIFT and release; then press this button.

Selects RMS amps measurement.

PEAK-CF Press SHIFT and release; then press this button.

Selects displayed amps measurement.Continue to press SHIFT then PEAK-CF and the displayed values toggle through the following:•Acf (ampscrestfactorreadings)•A~↑ (amps peak hold/inrush readings)•Apk (ampspeakreadings)

Current Rangeq Press this button. Decrements amps range.p Press this button. Increments amps range.AUTO Press this button. Selects/deselects amps auto range.

VoltageDC Press SHIFT and release; then

press this button.Selects DC voltage measurement.

RMS Press SHIFT and release; then press this button.

Selects RMS voltage measurement.

PEAK-CF Press SHIFT and release; then press this button.

Selects displayed voltage measurement.Continue to press SHIFT then PEAK-CF and the displayed values toggle through the following:•Vcf (voltagecrestfactorreadings)•V~↑ (voltage peak hold/inrush readings)•Vpk (voltagepeakreadings)

Voltage Rangeq Press this button. Decrements voltage range.p Press this button. Increments voltage range.AUTO Press this button. Selects/deselects voltage auto range.SOURCE Press SHIFT and release; then

press this button.Selects the signal that the cycle-by-cycle measurement will be synchronized with.Continue to press SHIFT then SOURCE and the source toggles through the following:•V1,V2,V3(voltageinput)•A1,A2,A3(ampsinput)•EXT(externalsyncinput)•LINE(incomingACline)NOTE: Selecting SHIFT then SOURCE will automatically switch unit to cycle-by-cycle mode.

CYC-CONT Press this button. Selects continuous or cycle-by-cycle measurement method.

Page 18: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 2 – Controls

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2.3 VACUUM FLUORESCENT DISPLAY (VFD)

The VFD provides information about the control functions, phase voltages and currents.

Top Row Bottom RowCurrent Current RangeVoltage Voltage RangePower/PF Source/Status

2.3.1 contraSt SEttingS

The 6530 Power Analyzer is shipped with the Contrast Setting on low in order to prolong display life. If it is necessary to increase the Contrast for improved readability, execute the following steps using the USER MENU located on the front panel of the unit.

1. Press the ENTER button. The display should appear as follows:

CURRENT VOLTAGE POWER/PFDEVICE

SELECTIONS

Figure 2–3 Device Setup Menu

2. Press and buttons until "I/O" appears in the display.

3. Press ENTER button.

4. Press and buttons until "DISPLAY BRIGHTNESS" appears in the display.

5. Use the p and q buttons until desired brightness is reached.

6. Press ENTER button to return to main menu.

Note: There are three settings available; low, medium and high. Make

Button To Use FunctionAVG Press SHIFT and release; then

press this button.Enables averaging mode.

W-VA-PF Press this button. Selects what calculated value is to be displayed.Continue to press W-VA-PF and the displayed values toggle through the following:•W↑ (inrush watts) •W (watts)•VA (Vrms × Arms)•PF (powerfactor)

PEAK HOLD Press SHIFT and release; then press this button.

Resets peak hold/inrush values.

HOLD Press this button. Holds displayed values until hold is pressed again.NOTE: All internal machine functions will be halted except auto-ranging when the HOLD feature is enabled.

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 2 – Controls

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sure the lowest possible setting is used to achieve desired result. Using a setting higher than necessary may cause display segments to burn-in over a period of time, resulting in uneven illumination from segment to segment.

2.3.2 diSPlay guidE

Following is a reference for symbols, abbreviations and messages that are used in the 6530.

Symbol/Abbreviation/Message MeaningSHIFT Shift button was pressed

I/O ERROR Command not recognizedV VoltsA AmpsW WattsPF Power Factorpk Peakcf Crest Factor1 Phase 12 Phase 23 Phase 3ã Scaling function is activated¹ Average function is activatedl Peak Hold/Inrush function is activatedΣ Summation↑ Peak Hold/Inrush… DC~ RMS (AC+DC)

Page 20: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 2 – Controls

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INPUTMODULE

±

V A

±20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±1 V

SENSOR

Figure 2–5 Input Module

Voltage Input Connect wires to measure voltage across the load (parallel).

Caution: voltage should not exCeed 750 v aC/dC terminal (v) to terminal (±) and 1000 v aC/dC terminal to earth ground.

Current Input Connect wires to measure amps through the load (series).

Caution: amps should not exCeed 20 a Continuous. voltage should not exCeed 1000 v aC/dC terminal to ground.

External Sensor Alternate amps input for current sensor or shunt.

Caution: voltage should not exCeed ±1 v aC/dC.

Contains the Voltage Input, Current Input and External Sensor connectors for each phase.

2.4 REAR PANEL

The rear panel provides connectors and receptacles for connecting to appropriate equipment.

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±±± ±

AVA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±1 V

SENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±1 V

SENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±1 V

SENSOR

Figure 2–4 Rear Panel

2.5 REAR PANEL INPUTS AND OUTPUTS

1 4

2 5

6 7

1

1a

1b

1c

1a 1b

1c

3

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 2 – Controls

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ANALOGOUTPUT(optional)

Connects strip chart recorder or data acquisition system.Provides 12 analog outputs, 3 for each phase and 3 for summation.• Volts1,2,3,Σ• Amps1,2,3,Σ• Watts1,2,3,Σ±10 volts = rangeSee Section 7.1 – Analog Outputs for detailed information about this option.

EXT. SYNC. Provides alternate method to synchronize the power analyzer with the measured signal in cycle-by-cycle mode.

Caution: input is not isolated from earth ground. ext. synC. should not exCeed 0–5 v dC (ttl/Cmos levels).

RS-232C Use this socket for RS-232 connector cable.

5. GND

1. 6.

9. 3. RX 8. 2. TX

4.

7.

14 3 25

69 8 7

Figure 2–6 RS-232C Interface

Use this socket for GPIB cable (meets IEEE-488 specifications).

24. SIGNAL GROUND23. ATN-COM22. SRQ-COM21. IFC-COM20. NDAC-COM19. NRFD-COM18. DAV-COM17. REN16. D815. D714. D613. D5

12. SHIELD11. ATN10. SRQ 9. IFC 8. NDAC 7. NRFD 6. DAV 5. E01 4. D4 3. D3 2. D2 1. D1

14 3 2

13141516

6 5

1718

7

19

811 10 9

20212223

12

24

Figure 2–7 GPIB/IEEE-488 Interface

2

3

5 GPIB/IEEE-488

4

Page 22: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 2 – Controls

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Attach power cord here.

WARNING: MAKE SURE THAT ALL MAGTROL DYNAMOMETERS AND ELECTRONIC PRODUCTS ARE EARTH-GROUNDED, TO ENSURE PERSONAL SAFETY AND PROPER OPERATION. SECURELY GROUND THE 6530 POWER ANALYZER CASE BY CONNECTING A GOOD EARTH GROUND AT THE GROUND STUD LOCATED ON THE REAR PANEL OF THE UNIT. USE A NUMBER 12 AWG, OR LARGER WIRE.

EARTHGROUND

7 Attach earth ground here.

6 POWER

Page 23: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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3. Installation/Configuration

Note: Before installing the 6530, you should become familiar with the front and rear panels, as outlined in Chapter 2 – Controls.

3.1 POWERING UP THE 6530

WARNING! TO REDUCE THE RISK OF ELECTRIC SHOCK, MAKE SURE THE 6530 IS EARTH GROUNDED BEFORE STARTING!

3.1.1 Line VoLtage

The 6530 will operate from 85 to 264 VAC on a 50/60 Hz line voltage.

3.1.2 SeLf-teSt

After turning the power on to the 6530, the display panel will show all segments of the VFD (series of rectangles), indicating that the 6530 is downloading the program.

CURRENT VOLTAGE POWER/PF

Figure 3–1 Program Download Display

When the program download is complete, the Title Display will appear.

CURRENT VOLTAGE POWER/PF

Figure 3–2 Title Display

Page 24: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Then an additional display will appear indicating the version of your Magtrol 6530 Power Analyzer.

CURRENT VOLTAGE POWER/PF

Figure 3–3 Revision Display

3.1.3 Main Menu

When the 6530 is completely powered up and ready for use, the main menu will appear on the display. The main menu is defined by the last configuration that was used. This could include one of three different menus: phase, summation or custom.

The phase menu could be a representation of phase 1, 2 or 3 and will appear as follows.

CURRENT VOLTAGE POWER/PF

Figure 3–4 Phase Main Menu

The summation menu contains information pertaining to all 3 phases. The voltage value represents an average of the 3 phases and the amps and watts values represent the sum of the phases.

CURRENT VOLTAGE POWER/PF

Figure 3–5 Summation Main Menu

Page 25: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 3 – Installation/Configuration

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The custom menu can include up to 6 fields with selections dependent on the measurement mode.

CURRENT VOLTAGE POWER/PF

Figure 3–6 Custom Main Menu

3.2 PROTECTING YOUR 6530

Before the 6530 is used for power measurement, guidelines regarding transient overloads, current overload, surge protection and circuit breakers must be followed.

3.2.1 tranSient oVerLoadS

Connect an appropriate transient suppressor in parallel with all inductive loads. Consult the suppressor vendor’s application literature for proper selection and sizing.

Caution: Damage to the 6530 Can result from exCessive voltage transients generateD by unsuppresseD inDuCtive loaDs. this Damage is not within the sCope of the normal instrument serviCe anD is not CovereD by the magtrol warranty.

3.2.2 Current oVerLoad

There are no fuses in the 6530 measuring circuits. Therefore, excessive current passed through the amps terminals will cause excessive internal heating and possible unit damage.

Caution: this overloaD abuse is not CovereD by the magtrol warranty.

Know your load conditions and double check all connections. If an overload should occur, immediately remove all power and locate and correct the problem before re-energizing your circuit. If a circuit breaker is installed, it must be installed on the load side of the 6530 (downstream). This will keep the low impedance of the input line connected to the 6530 for surge suppression. If the line side must also contain a breaker, it should be delayed in operation to open after the load side breaker has opened.

3.2.3 Surge ProteCtion

Use Metal Oxide Varistors (MOV) or other equivalent transient suppressors connected between lines at the load (across the load). These suppressors are an absolute necessity when inductive loads are used. In three-phase systems, each load must have a suppressor.

Page 26: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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SINGLE PHASETWO-WIRE LOAD

THREE-PHASE LOADWYE CONNECTED

THREE-PHASE LOADDELTA CONNECTED

LOWLINE

LINEHIGH

(LINE) (LOAD)

(LINE 1) (LOAD)

NEUTRAL

L3

L2

L1

13MOV >V VLINE TO LINE

VVMOV > LINE TO LINE

LINE TO LINEVMOV >V

(LINE 1) (LOAD)

L3

L2

L1

MOV

MOV

MOV

MOVMOV

MOV MOV

Figure 3–7 Transient Voltage Suppression

3.2.4 CirCuit BreakerS

With the circuits described in Section 3.3.1.1 - Hardware Connections, use the 6530 remote voltage sense by measuring the voltage at the load. This increases measurement accuracy by eliminating line voltage drop from the power measurement. For safety, an overload circuit breaker removes all load voltage during an over-current condition. The voltage sense lines are connected at the line side of the circuit breaker to help prevent inductive transients from entering the 6530 as the circuit breaker opens. Make sure that connections from the circuit breaker to the load are heavy conductors and short as possible.

Caution: if a CirCuit breaker is useD in the input line to the 6530, a CirCuit shoulD be useD that prevents the breaker from opening until after the loaD siDe breaker has openeD. otherwise, potentially Damaging inDuCtive transients Can be applieD to the 6530. Damage CauseD by these transients are outsiDe the sCope of the magtrol warranty.

Page 27: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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3.3 TESTING INSTRUMENTATION SETUP

Before the 6530 can be utilized, it must be configured and connected to the devices intended for power measurement.

3.3.1 Wiring Mode

The 6530 has the ability to support a combination of up to 3 phases, therefore, there are a number of different ways in which the unit can be wired.

3.3.1.1 Hardware Connections

The wiring mode selections include:

• 1-Phase,2-Wire

• 1-Phase,3-Wire

• 3-Phase,3-Wire

• 3-Phase,4-Wire

• 3-Volt,3-Amp

The following pages provide more detail on the power measurement, as well as wiring connection diagrams and schematics, of the different wiring modes.

Note: Active Power is the sum of the instantaneous volts multiplied by the instantaneous amps inputs.

Apparent Power is the product of volts root mean square and amps root mean square.

Page 28: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

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1-Phase, 2-Wire

• Measuressingle-phasepower.

• Canbewiredonanyinputmodule.

• ThePowerFactorisderivedfromthefollowingequations:

Amps Σ = Ax, Volts Σ = Vx

Active Power = WØ

Apparent Power = VrmsØ × ArmsØ = VØ AØ

Power Factor = WØ/ VØ AØ

(Where Ø is the phase of operation)

• MostcommonlyusedforsinglephaseACandDCmotorapplications.

The following diagrams show the connections for a 1-Phase, 2-Wire measurement. Only one phase has been shown for clarity, but any of the three phases may be used.

Ø1, Ø2, Ø3

LOAD

V

A±±

A

VSOURCE

LOADSOURCE

AV

±±

Figure 3–8 Single-Phase, Two-Wire Wiring Schematic

LINE

LOA

D

CBHIGH

MOV

LOW

EARTH

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 3–9 Single-Phase, Two-Wire Wiring Connection

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1-Phase, 3-Wire

• Measuressingle-phasepower.

• Utilizesinputmodulesoneandthree.

• ThePowerFactorisderivedfromthefollowingequations:

Amps Σ = (A1 + A3)/2, Volts Σ = (V1 + V3)/2

Active Power = ΣW = W1 + W3

Apparent Power = (Vrms1 × Arms1) + (Vrms3 × Arms3) = V1 A1 + V3 A3

Power Factor = ΣW/( V1 A1 + V3 A3)

The following diagrams show the connections for a 1-Phase, 3-Wire measurement. Notice that only phase one and three are used.

Ø3Ø1

LOADSOURCE±

V

AA ±

V

V

1

3

1

N

±

V

LOAD

A ±3A

SOURCE

NL1

L2

AV

±±

AV

±±

Figure 3-10 Single-Phase, Three-Wire Wiring Schematic

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

MOVLO

AD

NMOV

LOA

DL1

L2

CB

EARTH

Figure 3–11 Single-Phase, Three-Wire Wiring Connection

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3-Phase, 3-Wire

• Measuresthree-phasepower.

• Utilizesinputmodulesoneandthree.

• ThePowerFactorisderivedfromthefollowingequations:

Amps Σ = (A1 + A3)/2, Volts Σ = (V1 + V3)/2

(( ( ) )) )Apparent Power =

32

Vrms1 A rms1× Vrms3 A rms3× =+ (32

V1 A1 V3 A3+

Active Power = ΣW = W1+ W3

Power Factor = ΣW/3

2 ( V1 A1 + V3 A3)

The following diagrams show the connections for a 3-Phase, 3-Wire measurement. Notice that only phase one and three are used.

LOAD

ST

±A

±

3V

V

V

±

1

R

SOURCE

3

±AA

V

LOADSOURCE

RST

Ø3Ø1

AV

±±

AV

±±

A1

Figure 3–12 Three-Phase, Three-Wire Wiring Schematic

MOV

LOA

DMOV

MOV

LOAD LOAD

Ø2

Ø3

Ø1

LINE

CB

EARTH

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 3–13 Three-Phase, Three-Wire Wiring Connection

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 3 – Installation/Configuration

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3-Phase, 4-Wire

• Measuresthree-phasepower.

• Utilizesallthreephases.

• ThePowerFactorisderivedfromthefollowingequations:

Amps Σ = (A1 + A2 + A3)/3, Volts Σ = (V1 + V2 + V3)/3

Active Power = ΣW = W1 + W2 + W3

Apparent Power = (Vrms1 × Arms1) + (Vrms2 × Arms2) + (Vrms3 × Arms3) = V1 A1 + V2 A2 + V3 A3

Power Factor = ΣW/( V1 A1 + V2 A2 + V3 A3)

The following diagrams show the connections for 3-Phase, 4-Wire measurement.

LOAD

V

V1

±

V

R

T S

±A

±

V

3

SOURCE

A±A

2V

2V

±

±A3A

LOAD

NT

RS

SOURCE

Ø2 Ø3Ø1

AV

±±

AV

±±

AV

±±

A1

Figure 3–14 Three-Phase, Four-Wire Wiring Schematic

Ø3

Ø2

Ø1

NEUTRAL

CB

MOV

LOA

DMOV

MOV

LOAD LOAD

EARTH

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 3–15 Three-Phase, Four-Wire Wiring Connection

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 3 – Installation/Configuration

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3-Volt, 3-Amp

• Measuresthree-phasepower.

• Utilizesallthreephases.

• ThePowerFactorisderivedfromthefollowingequations:

Amps Σ = (A1 + A2 + A3)/3, Volts Σ = (V1 + V2 + V3)/3 Active Power = ΣW = W1 + W3

(( ( ))) )Apparent Power =3

3Vrms1 Arms1× Vrms3 Arms3×( )Vrms2 Arms2× =+ + (3

3V1A1 V2 A2+ V3 A3+

Power Factor = ΣW/3

3 ( V1 A1 + V2 A2 + V3 A3)

• Mostcommonhookupforthree-phasemotors.

The following diagrams show the connections for a 3-Volt, 3-Amp measurement.

Ø2 Ø3Ø1

V1

V

±2V

V

±

A ±A 2

A 1

T S

±A

R

LOAD

SOURCE

±

LOAD

SOURCE

RST

V

A 3

3

±A

V

AV

±±

AV

±±

AV

±±

Figure 3–16 Three-Voltage, Three-Ampere Wiring Schematic

Ø3

Ø2

Ø1

EARTH

CB

MOV

LOA

DMOV

MOV

LOAD LOAD

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 3–17 Three-Voltage, Three-Ampere Wiring Connection

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3.3.1.2 Software Configuration

To configure the 6530 to coincide with the wiring on the rear panel, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until WIRING MODE appears in the display.

4. Press p and q buttons until desired wiring mode is reached.

5. Press ENTER to exit Device Setup Menu.

3.3.2 MeaSureMent fiLter

During the RMS calculations, in the signal-processing path, there is a digital low-pass filter. The user can program the filter’s cutoff frequency.

MeasuredValue (Value)² Filter Square

Root

• Selectionsinclude1Hz,2Hz,5Hz,10Hz,20Hz,50Hzand100Hz.

• Correlationbetweenfiltersettingandresponseisasfollows:

Filter Setting Response to Signal Change OutcomeLow Slow Stable ReadingHigh Fast Unstable Reading

For more detailed information on theory, see Chapter 4 – Operating Principles.

3.3.2.1 Hardware Connection

Not applicable.

3.3.2.2 Software Configuration

To configure the 6530 measurement filter, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until MEASUREMENT FILTER appears in the display.

4. Press p and q buttons until desired measurement filter is reached.

5. Press ENTER to exit Device Setup Menu.

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 3 – Installation/Configuration

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3.3.3 externaL SenSor

If currents continuously reach above 20 amps, an external sensor must be used.

3.3.3.1 Hardware Connection

In any of the wiring modes, any one of the amp meters may be replaced. The following diagram illustrates the connection.

COAXIAL CABLE

±AA

=

A±A

AV

±±

Figure 3–18 Sensor Substitution Wiring Schematic

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

LOA

DMOV

CB

SHUNT

LOW

HIGH

EARTH

± A

Figure 3–19 Sensor Substitution Wiring Connection

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3.3.3.2 Software Configuration

To configure the 6530 external sensor, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until EXTERNAL SENSOR appears in the display.

4. Press ENTER button. The display will appear as follows.

CURRENT VOLTAGE POWER/PF

Figure 3–20 External Sensor Scale Factor Setup Menu

5. To set the scale factor for A1, press the RMS button under A1 and use the pq buttons in the USER MENU to adjust the value.

6. To set the scale factor for A2, press the RMS button under A2 and use the pq buttons in the USER MENU to adjust the value.

7. To set the scale factor for A3, press the AVG button under A3 and use the pq buttons in the USER MENU to adjust the value.

8. Press ENTER to exit the Device Setup Menu.

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3.3.4 aMP SCaLing

The current measurement range can be extended by using a current transformer. Frequency response will be determined by the characteristics of the transformer used.

3.3.4.1 Hardware Connection

EARTH

LINE

HIGH

LOW

MOV 2 MOV 3

PTCT

LOA

D

CB

MOV 1

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 3–21 Current/Potential Transformer Connection

3.3.4.2 Software Configuration

To configure the 6530 amp scaling for a current transformer, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until AMP SCALING appears in the display.

4. Press ENTER button. The display will appear as follows.

CURRENT VOLTAGE POWER/PF

Figure 3–22 Amp Scaling Setup Menu

5. To set the amp scaling for phase 1, press the RMS button under A1 and use the pq buttons in the USER MENU to adjust the value.

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 3 – Installation/Configuration

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6. To turn phase 1 scaling ON, press the PEAK-CF button under OFF until ON is reached.

7. To set the amp scaling for phase 2, press the RMS button under A2 and use the pq buttons in the USER MENU to adjust the value.

8. To turn phase 2 scaling ON, press the PEAK-CF button under OFF until ON is reached.

9. To set the amp scaling for phase 3, press the AVG button under A3 and use the pq buttons in the USER MENU to adjust the value.

10. To turn phase 3 scaling ON, press the PEAK HOLD button under OFF until ON is reached.

11. Press ENTER to exit the Device Setup Menu.

Note: When amps scaling has been activated, “*” will appear in the main menu next to the ampsrange as shown in the following figure.

CURRENT VOLTAGE POWER/PF

SCALING ACTIVATED

Figure 3–23 Amp/Volt Scaling Activated

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3.3.5 VoLtS SCaLing

The voltage measurement range can be extended by using a potential transformer. Frequency response will be determined by the characteristics of the transformer used.

3.3.5.1 Hardware Connection

See Figure 3–21 Current/Potential Transformer Connection.

3.3.5.2 Software Configuration

To configure the 6530 volt scaling for a potential transformer, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until VOLT SCALING appears in the display.

4. Press ENTER button. The display will appear as follows.

CURRENT VOLTAGE POWER/PF

Figure 3–24 Volt Scaling Setup Menu

5. To set the volt scaling for phase 1, press the RMS button under V1 and use the pq buttons in the USER MENU to adjust the value.

6. To turn phase 1 scaling ON, press the PEAK-CF button under OFF until ON is reached.

7. To set the volt scaling for phase 2, press the RMS button under V2 and use the pq buttons in the USER MENU to adjust the value.

8. To turn phase 2 scaling ON, press the PEAK-CF button under OFF until ON is reached.

9. To set the volt scaling for phase 3, press the AVG button under V3 and use the pq buttons in the USER MENU to adjust the value.

10. To turn phase 3 scaling ON, press the PEAK HOLD button under OFF until ON is reached.

11. Press ENTER to exit the Device Setup Menu.

Note: When volts scaling has been activated, “*” will appear in the main menu next to the volts range as shown in Figure 3–23 Amp/Volt Scaling Activated.

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 3 – Installation/Configuration

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3.3.6 PhaSe SetuP

Once the wiring mode, measurement filter, external sensor, amp scaling and volt scaling have been connected and configured, the unit is ready to be configured for each individual phase.

1. To select phase, press PHASE button until desired phase is reached.

2. Select current measurement mode (DC, RMS, peak, crest factor or peak hold).

a. To select DC press SHIFT and release, then press DC button located in CURRENT RANGE section of front panel.

b. To select RMS press SHIFT and release, then press RMS button located in CURRENT RANGE section of front panel.

c. To select peak, crest factor or peak hold, press SHIFT and release, then press PEAK-CF button located in CURRENT RANGE section of front panel. Keep pressing SHIFT and PEAK-CF buttons until desired selection appears in display. For more information on peak, crest factor and peak hold, see Section 4.3 – Measurement Modes.

3. Select current range by using the p and q buttons located in CURRENT RANGE section of front panel. Selections include 50 mV, 250 mV, 0.5 V and 1 V when using an external sensor and 1 A, 5 A, 10 A and 20 A when using amps input.

4. Select voltage measurement mode (DC, RMS, peak, crest factor or peak hold).

a. To select DC press SHIFT and release, then press DC button located in VOLTAGE RANGE section of front panel.

b. To select RMS press SHIFT and release, then press RMS button located in VOLTAGE RANGE section of front panel.

c. To select peak, crest factor or peak hold, press SHIFT and release, then press PEAK-CF button located in VOLTAGE RANGE section of front panel. Keep pressing SHIFT and PEAK-CF buttons until desired selection appears in display. For more information on peak, crest factor and peak hold, see Section 4.3 – Measurement Modes.

5. Select voltage range by using the p and q buttons located in VOLTAGE RANGE section of front panel. Selections include 30 V, 150 V, 300 V and 600 V.

6. Press W-VA-PF button until desired selection is reached. Selections include Wx↑, Wx, VAx and PFx where “x” is equivalent to the selected phase.

7. Repeat steps 1-6 for each phase.

8. Once the individual phases have been configured, cycle-by-cycle or continuous must be chosen. See Section 4.4 – Measurement Methods.

a.1. For cycle-by-cycle mode, press CYC-CONT button until display shows source reading in lower right corner similar to the following figure.

CURRENT VOLTAGE POWER/PF

SOURCE READING

Figure 3–25 Cycle-by-Cycle Mode

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 3 – Installation/Configuration

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a.2. A source now needs to be selected. Press SHIFT button and release, then press SOURCE button. Keep repeating until desired source selection is reached. Selections include V1, A1, V2, A2, V3, A3, EXT and LINE.

b. For continuous mode, press CYC-CONT until display does not show any readings in the lower right corner.

3.3.7 SPeCiaL funCtionS

3.3.7.1 Hold• Freezesdisplayvalues.

• Toset,pressandreleaseHOLDbutton.Thedisplaywillappearasfollows,indicatingthatthe hold function is enabled.

CURRENT VOLTAGE POWER/PF

HOLD MODE INDICATORS

Figure 3–26 Hold Mode

• Todisable,pressandreleaseHOLDbutton.

3.3.7.2 Average• Modeinwhichthepoweranalyzerdisplaystherunningaverageofamps,voltsandwatts.

• Used to stabilizemildlyfluctuating readings or to determinewatt-hourswhenused inconjunction with a timer.

• Toset,pressSHIFTbuttonandrelease,thenpressAVG.Thedisplaywillappearasfollows,indicating that the Average Function is enabled.

CURRENT VOLTAGE POWER/PF

AVERAGE MODE INDICATORS

Figure 3–27 Average Mode

• Todisable,pressSHIFTbuttonandrelease,thenpressAVG.

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 3 – Installation/Configuration

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3.3.7.3 Peak Hold• Clearspeakhold/inrushreading.

• Toenable,pressSHIFTbuttonandrelease,thenpressPEAKHOLD.Thedisplaywillflashthe following, then return to the main menu.

CURRENT VOLTAGE POWER/PF

Figure 3–28 Peak Hold Clear Display

3.3.7.4 Custom Display• Thedisplaycanbeconfiguredtopresentdatainanyformat.

• Toset,pressSHIFTbuttonandrelease,thenpressDISPLAY.Thedisplaywillappearasfollows.

CURRENT VOLTAGE POWER/PF

Figure 3–29 Custom Display

• Thereare6fieldsinthedisplaythatcanbecustomizedwithinformationbasedonpreviousindividual phase setups. To set, from the USER MENU control buttons, toggle from field to field by using the and buttons and make selections using the p and q buttons. If there is not a preferred value for a specific field, press ENTER when the field is selected and it will be deleted from the display.

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32

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4. Operating Principles

4.1 ANALOG PROCESSING

4.1.1 VoLtS

The volts signal is brought in through a precision voltage divider of 2 M and 2.4 k resistors. The gain is 0.0012. This signal is buffered (GAIN = 1) and passed into a programmable gain section. The gains for the voltage ranges are given below.

Range Resistors Gain ( Amplifier )30 V 12 k / 620 -19.350

150 V 2.4 k / 620 -3.871300 V 1.2 k / 620 -1.936600 V 620 / 620 -1.000

The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts an input signal of ± 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system input at 10% and 100% of range.

Range Volts In (VDC) Gain (total) Volts at A/D Input Bits

30 V3 -0.023220 -0.0697 1826

30 -0.023220 -0.6966 18261

150 V15 -0.004645 -0.0697 1826

150 -0.004645 -0.6968 18265

300 V30 -0.002323 -0.0697 1827

300 -0.002323 -0.6969 18269

600 V60 -0.001200 -0.0720 1887

600 -0.001200 -0.7200 18874

Converter Resolution: 2.5 / 2^16 = 2.5 / 65536 = 0.00003814697

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 4 – Operating Principles

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4.1.2 aMPS

The amps signal is brought in through a precision shunt of 0.012 ohms. This signal is amplified by 2 and passed into a programmable gain section. The gains for the voltage ranges are given below.

Range Resistors Gain ( Amplifier )1 A 12 k / 620 -19.3505 A 2.4 k / 620 -3.871

10 A 1.2 k / 620 -1.93620 A 620 / 620 -1.000

The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts an input signal of ± 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system input at 10% and 100% of range.

Range Amps In (ADC)

Shunt Volts First Stage Amp

Gain Volts at A/D Input

Bits

1 A0.1 0.0012 -0.0024 -19.35000 0.0464 12171.0 0.0120 -0.0240 -19.35000 0.4644 12174

5 A0.5 0.0060 -0.0120 -3.87100 0.0465 12185.0 0.0600 -0.1200 -3.87100 0.4645 12177

10 A1.0 0.0120 -0.0240 -1.93600 0.0465 1218

10.0 0.1200 -0.2400 -1.93600 0.4646 12180

20 A2.0 0.0240 -0.0480 -1.00000 0.0480 1258

20.0 0.2400 -0.4800 -1.00000 0.4800 12583

Converter Resolution: 2.5 / 2^16 = 2.5 / 65536 = 0.00003814697 Shunt resistance = 0.012

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 4 – Operating Principles

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4.1.3 externaL Shunt

The external shunt signal is brought in through a precision voltage divider of 9.1 k and 9.1 k resistors. The gain is 0.50. This signal is buffered and passed into a programmable gain section. The gains for the voltage ranges are given below.

Range Resistors Gain ( Amplifier )50 mV 12 k / 620 -19.350

250 mV 2.4 k / 620 -3.871500 mV 1.2 k / 620 -1.936

1000 mV 620 / 620 -1.000

The signal is then presented to an AD7722AS 16-bit analog to digital converter. The part accepts an input signal of +/- 1.25 volts centered on a 2.5 VDC volt bias. The chart below shows system input at 10% and 100% of range.

Range Volts In (VDC) Gain (total) Volts at A/D Input Bits

50 mV0.005 -9.67500 -0.0484 12680.050 -9.67500 -0.4838 12681

250 mV0.025 -1.93550 -0.0484 12680.250 -1.93550 -0.4839 12684

500 mV0.050 -0.96800 -0.0484 12690.500 -0.96800 -0.4840 12688

1000 mV0.100 -0.50000 -0.0500 13111.000 -0.50000 -0.5000 13107

Converter Resolution: 2.5 / 2^16 = 2.5 / 65536 = 0.00003814697

4.2 DIGITAL PROCESSING

Starting at the AD7722AS analog to digital converter, the input clock to the device is 14.31818 MHz. This clock frequency gives a sample rate or data output rate of 14318180 / 64 = 223721.5625 samples per second.

The DSP processor uses fractional data representation for all Data ALU operations. Using long words (48-bit) the most negative number that can be represented is -1 ($800000000000). The most positive number that can be represented is 1 – 2-47 ($7FFFFFFFFFFF).

Example:

$123456 (Hex integer)

0001 0010 0011 0100 0101 0110 (Binary)

0.142222166 (Fractional)

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Magtrol Model 6530 Three-Phase Power Analyzer Chapter 4 – Operating Principles

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4.2.1 aC detaiLS

4.2.1.1 Interrupt Driven

The power analyzer will automatically update its data every 4.469 microseconds by completing the following sequence of events:

• Thevoltsinputisreadandcheckedforanoverrangecondition.Theoffsetisthenaddedto the reading and the reading is negated and saved.

• Theampsinputisreadandcheckedforanoverrangecondition.Theoffsetisthenaddedto the reading and the reading is negated and saved.

• Thevoltreadingischeckedtoseeifitisthepeakandifsoisstored.

• Theampreadingischeckedtoseeifitisthepeakandifsoisstored.

• Thevoltreadingissquaredandthesquaredreadingissummed.

• Thevoltandampreadingismultipliedandthemultipliedvalueissummed.

• Theampreadingissquaredandsummed.

Note: After 256 readings are summed, the sums are transferred to a 56-bit V² register, a 56-bit VI register, and a 56-bit I² register. A sample readyflagisset.

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4.2.1.2 Main Program

The main program reads that a sample is ready.

Divide the V² register by 256.Store V² in a 24-bit register. (See Section 4.2.3 – Round-Off Error).The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Divide the I² register by 256. Store I² in a 24-bit register. The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Divide VI register by 256. Store VI in a 24-bit register. The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Add 2cd V² buffer contents and divide by 32. Save this value.Add 2cd I² buffer contents and divide by 32. Save this value.Add 2cd VI buffer contents and divide by 32. Save this value.

Each sample is now 256 X (32 + 32) (16384) a/d samples. At 223721.5625 samples per second that is 73.23388 ms for a new input to fully average.

The VI sample is applied to an RC filter algorithm. The output of the filter is multiplied by a gain value.This value is stored for output.

The V² sample is applied to an RC filter algorithm. The square root of the output is taken.The result is multiplied by a gain value.This value is stored for output.

The I² sample is applied to an RC filter algorithm. The square root of the output is taken.The result is multiplied by a gain value.This value is stored for output.

These values are updated at 873.912 readings per second.

Every 8th time through the loop or at a rate of 109.239 the V and I peakvaluesarestoredforoutputandthedatareadyflagisset.

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4.2.2 dC detaiLS

4.2.2.1 Interrupt Driven

The power analyzer will automatically update its data every 4.469 microseconds by completing the following sequence of events:

• Thevoltsinputisreadandcheckedforanoverrangecondition.Theoffsetisthenaddedto the reading and the reading is negated and saved.

• Theampsinputisreadandcheckedforanoverrangecondition.Theoffsetisthenaddedto the reading and the reading is negated and saved.

• Thevoltreadingischeckedtoseeifitisthepeakandifso,isstored.

• Theampreadingischeckedtoseeifitisthepeakandifso,isstored.

• Thevoltreadingissummed.

• Theampreadingissummed.

• Thevoltandampreadingismultiplied.

• Themultipliedvalueissummed.

Note: After 256 readings are summed the sums are transferred to a 56-bit V register, a 56-bit I register, and a 56-bit VI register. A sample readyflagisset.

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4.2.2.2 Main Program

The main program reads that a sample is ready.

Divide the V register by 256.Store V in a 24-bit register.The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Divide the I register by 256.Store I in a 24-bit register. The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Divide the VI register by 256.Store VI in a 24-bit register.The result is appended to a 32 word circular buffer. Add buffer contents and divide by 32.The result is appended to a 2cd 32 word circular buffer.

Add 2cd V2 buffer contents and divide by 32. Save this value.Add 2cd I2 buffer contents and divide by 32. Save this value.Add 2cd VI buffer contents and divide by 32. Save this value.

Each sample is now 256 X (32 + 32) (16384) a/d samples. At 223721.5625 samples per second that is 73.23388 ms for a new input too fully average.

The VI sample is applied to an RC filter algorithm. The output of the filter is multiplied by a gain value.This value is stored for output.

The V sample is applied to an RC filter algorithm. The output of the filter is multiplied by a gain value.This value is stored for output.

The I sample is applied to an RC filter algorithm. The output of the filter is multiplied by a gain value.This value is stored for output.

These values are updated at 873.912 readings per second.

Every 8th time through the loop or at a rate of 109.239 the V and I peakvaluesarestoredforoutputandthedatareadyflagisset.

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4.2.3 round-off error

The interrupt routine adds 256 56-bit squared readings. This reading is then divided by 256 and put into a 24-bit register. Some error occurs during the move to the 24-bit register. The result of the 16-bit A/D conversion is put into the high 16 bits of a 24-bit register.

Example 1: A/D reading = 000B 56-bit register = 00 000B00 000000 (0.0003357) Square of 56-bit = 00 000000 F20000 (0.00000012269) Store to 24-bit = 000000 (0.0000000)

Example 2: A/D reading = 000C 56-bit register = 00 000C00 000000 (0.0003662) Square of 56-bit = 00 000001 200000 (0.00000013411) Store to 24-bit = 000001

4.3 MEASUREMENT MODES

4.3.1 Peak

The peak value is defined as the highest value that occurs in the cycle of a repetitive waveform.

The graph below shows one cycle of a repetitive waveform. The peak value is shown. The absolute value of the reading is used to determine the peak value.

VOLTS vs. ANGLE

-100

-50

0

50

100

150

200

250

0 50 100 150 200 250 300 350

volts

Peak

Figure 4-1 Peak Example

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4.3.2 Peak hoLd / inruSh Current

Peak hold/inrush current allows the 6530 to store the highest value read in a designated period of time, the designated period of time being the time span since the last peak hold clear occurred. Values include amps, watts and volts in any preferred combination. See Section 3.3.7.3 – Peak Hold.

The graph below shows the current draw from a 1/3 horsepower motor during initial startup. At startup the current inrush peaks at about 14 amps then settles to 4.25 amps. When the unit is in peak hold/ inrush mode of operation, the front panel current reading displays 14.033 amps. The current reading indicates the peak inrush current, which is determined by the RMS value.

The operation of the volts and watts peak hold follows the same operation as explained for the current above.

Figure 4–2 Peak Hold/Inrush Current Example

4.3.3 dC

See Section 4.2.2 – DC Details.

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4.3.4 rMS

See Section 4.2.1 – AC Details

4.3.5 CreSt faCtor

The crest factor measurement is determined by dividing the peak measurement by the RMS measurement. See the following graph for reference.

-1.5

-1

-0.5

0

0.5

1

1.5

0 50 100 150 200 250 300 350

voltsvolts²VRMS

Peak 1Volt

RMS 0.707 Volts

CF = Peak / RMS

CF = 1/0.707 = 1.41

Figure 4–3 Crest Factor Example

4.4 MEASUREMENT METHODS

4.4.1 CyCLe-By-CyCLe Mode

In the cycle-by-cycle mode the power analyzer looks at each complete cycle of the incoming waveform. The measurements are valid from 20 Hz to 500 Hz. The power analyzer may be synchronized from any of the phase volts or amps inputs, the line voltage or the back panel external sync input. If using volts or amps for synchronization, the input must be greater than 10% of the range setting.

4.4.2 ContinuouS Mode

In the continuous mode the measurement values are determined from continuously processed and filtered volts and amps input values. The measurements are valid from DC to 100 kHz and the output data rate from the process is about 109.24 samples per second. The power analyzer does not have to be synchronized to the measured waveform and the user may select the filter to be used in the mean process of the RMS value.

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5. Computer Controlled Operation

Using the 6530 with a personal computer (PC) enables the unit to perform at its full capacity.

5.1 ABOUT THE GPIB INTERFACE

Magtrol prefers the GPIB (General Purpose Interface Bus)/IEEE-488 Standard for computer-to-instrument interfacing because:

• TheGPIBparallelinterfaceisfasterthanserialinterfaces.

• TheGPIBenablestesterstoaccessupto15instrumentsononeport.Becausetypicalmotortesting requires that at least five separate parameters be synchronized, a system of easy, fast access to more than one instrument is essential.

• TheGPIBhasrigiddataformattingandhardwarestandards.Thesestandardshelptoensurethat all functions will work properly when the hardware and software are installed.

Note: The GPIB interface is not standard on most personal computers. An interface card and driver software must be installed. An IEEE-488 cable must also be installed between the computer and the 6530. Magtrol recommends National Instruments Corporation hardware and software.

5.1.1 inStaLLing the gPiB/ieee-488 ConneCtor CaBLe

Caution: make sure both the Computer anD 6530 are turneD off before installing the gpib ConneCtor Cable.

1. Connect one end of a high-quality, double-shielded cable to the 6530 GPIB connector.

2. Connect the other end to the GPIB interface in your PC.

PC

MagtrolTest and

MeasurementSoftware

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±±± ±

AVA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

Figure 5–1 GPIB Installation

5.1.2 Changing the gPiB PriMary addreSS

Each instrument serviced by the GPIB has its own primary address code, which enables the computer to obtain readings from the instrument. The factory default of the GPIB address on the 6530 is 14.

Some PC interfaces can access from one to fifteen 4-bit primary addresses. Other interfaces can

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access as many as thirty-one 5-bit primary addresses. The 6530 uses the 4-bit format. For setup, complete the following instructions utilizing the USER MENU control buttons.

1. Press ENTER.

2. Use the and buttons until I/O is reached.

3. Press ENTER.

4. Use the and buttons until GPIB ADDRESS is reached. The display should appear as follows:

CURRENT VOLTAGE POWER/PF

Figure 5–2 GPIB Address Setup Menu

5. Use the p and q buttons until desired primary address is reached (range 0-15).

6. Press ENTER to return to main menu.

5.2 ABOUT THE RS-232 INTERFACE

The 6530 is equipped with an RS-232 (serial) interface that communicates with the host computer through a DB-9 interface connector. The connector pin-out consists of 2-RX, 3-TX and 5-GND.

5. GND

1. 6.

9. 3. RX 8. 2. TX

4.

7.

14 3 25

69 8 7

Figure 5–3 RS-232 Interface

5.2.1 ConneCtion

The RS-232 requires null modem wiring. To install use a null modem connector cable, which can be purchased from your local electronics store.

DIGITAL GROUND

4.

2. 3.

6.

1.

5.

7. 8. 9.

6530 PC

5. GND (SIGNAL GROUND)

1. DCD (DATA CARRIER DETECT)

6. DSR (DATA SET READY)

3. TX (TRANSMIT DATA) 2. RX (RECEIVE DATA)

4. DTR (DATA TERMINAL READY)

9. RI (RING INDICATOR) 8. CTS (CLEAR TO SEND) 7. RTS (REQUEST TO SEND)

RXTX

GND

Figure 5–4 Cable Connection Using Null Modem

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5.2.2 CoMMuniCation ParaMeterS

• Noparity

• 8databits

• 1stopbit

5.2.3 Baud rate

There are several different baud rates to choose from including 300, 600, 1200, 2400, 4800, 9600, 19200 and 115200. To set up the desired baud rate, complete the following instructions utilizing the USER MENU control buttons.

1. Press ENTER.

2. Use the and buttons until I/O is reached.

3. Press ENTER.

4. Use the and buttons until RS-232 BAUDRATE is reached. The display should appear as follows:

CURRENT VOLTAGE POWER/PF

Figure 5–5 RS-232 Baud Rate Setup Menu

5. Use the p and q buttons until desired baud rate is reached.

6. Press ENTER to return to main menu.

5.3 CHECKING THE 6530-TO-PC CONNECTION

Note: Make sure that the 6530 and its host computer are communicating before acquiring data.

1. Make sure the primary GPIB address is set correctly for the 6530.

2. Set the input variable to 15 characters (13 variable characters and the two required data termination characters CR and LF. See Section 5.5 – Programming.)

Desired Results

• output_string=“6530R1.16”<delimiter>

Note: If the desired results did not occur, please see Chapter 8 – Troubleshooting.

3. Issue output data command “*IDN?” and read 15 characters according to the instructions for your GPIB interface or serial.

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5.4 DATA FORMAT

• AllmeasurementvaluesarereturnedasanASCII-stringfloatingpointinEnotation.

• ThesamedataformatwillbeusedforbothIEEE-488andRS-232interface.See Section 5.6 – 6530 Communication Commands.

• Dataisseparatedbycommas.

Character Definition\s space\r carriage return\n line feed^ Located in the first returned character position indicating peak input

value is above range, user needs to increase range.NOTE: If a space is located in the first returned character position, the input signal is within range and no changes need to be made.

Sections 5.4.1 through 5.4.3 contain return data format examples for the following:

• OutputTotal(OT) • OutputVolts(OV)

• OutputElement(OE) • OutputWatts(OW)

• OutputAmps(OA) • OutputFrequency(OF)

5.4.1 ot exaMPLe

Total = 183 characters

OutputString: (1-182)=measurementvaluefloatEnotation(ANSI)

Data Position: A1, V1, W1, A2, V2, W2, A3, V3, W3, ∑A, ∑V, ∑W, Frequency

5.4.1.1 Good Response

\s\s1.86707E-01,\s\s1.19568E+02,\s\s1.32201E+01,\s-1.10599E-03,\s-3.28546E-02,\s\s0.00000E+00,\s-3.17532E-04,\s\s4.00554E-02,\s\s0.00000E+00,\s\s6.18068E-02,\s\s3.98861E+01,\s\s1.32390E+01,\s\s5.99982E+01\r\n

5.4.1.2 Over-Range Condition

\s\s1.85048E-01,^\s4.94537E+01,^\s4.20193E+00,\s-1.08896E-03,\s-3.04530E-02,\s\s0.00000E+00,\s-3.81305E-04,\s\s4.70035E-02,\s\s0.00000E+00,\s\s6.14162E-02,^\s1.65010E+01,^\s4.23552E+00,\s\s5.99860E+01\r\n

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5.4.2 oe exaMPLe

Total = 43 characters

OutputString: (1-42)=measurementvaluefloatEnotation(ANSI)

Data Position: Ax, Vx, Wx (where x = requested phase)

5.4.2.1 Good Response

\s\s1.83352E-01,\s\s1.19342E+02,\s\s1.29812E+01\r\n

5.4.2.2 Over-Range Condition

\s\s1.84250E-01,^\s4.95238E+01,^\s4.26064E+00\r\n

5.4.3 oa/oV/oW/of exaMPLe

Total = 15 characters

OutputString: (1-14)=measurementvaluefloatEnotation(ANSI)

5.4.3.1 Good Response

\s\s1.19494E+02\r\n

5.4.3.2 Over-Range Condition

^\s4.94796E+01\r\n

5.5 PROGRAMMING

Note: Check the manual provided with your software for full instructions.

5.5.1 data terMination CharaCterS

Use the following information to answer the formatting questions asked when installing your GPIB software. All GPIB data acquisition systems require the use of data termination characters. The 6530 uses the GPIB standard termination characters Carriage Return (CR) and Line Feed (LF). Provide them in that order.

5.5.1.2 Codes for CR-LF

BASIC HEX DECCR = CHR$(13) OD 13LF = CHR$(10) OA 10

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5.6 6530 COMMUNICATION COMMANDS

IEEE-488 Address: 0-15

Terminator: carriage return followed by a line feed

RS-232 Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19.2 k, 115.2 k

Terminator: carriage return followed by a line feed

When entering a command code:

1. Type all characters in uppercase ASCII format.

2. End all commands with a carriage return followed by a line feed.

3. Do not string multiple commands together in one line.

Note: If a command is not recognized, the I/O ERROR message will appear in the Status Display accompanied by a beep.

5.6.1 Configuration CoMMandS

Command Code Function Explanation*IDN? <terminator> Identification query. Returns model number and code

revision.AAm1,m2<terminator> Sets auto or manual range

mode for the amps ranges.“m1” indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3“m2” indicates whether range mode is auto or manual.Values for m2 are: 0 = manual range 1 = auto range

AVm1,m2<terminator> Sets auto or manual range mode for the voltage ranges.

“m1” indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3“m2” indicates whether range mode is auto or manual.Values for m2 are: 0 = manual range 1 = auto range

FSm<terminator> Sets the frequency source for cycle-by-cycle mode.

"m" indicates the input to be used as the fundamental source.Values for m are: 0 = V1 1 = A1 2 = V2 3 = A2 4 = V3 5 = A36= EXT(externalinput) 7 = LINE (50/60 Hz)

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Command Code Function ExplanationIS Starts average mode. ---IC Clears average mode. ---MAm1,m2<terminator> Sets the RMS or DC

measurement mode of amps phases.

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates measurement mode.Values for m2 are: 0 = RMS (AC + DC) 1 = DC

MVm1,m2<terminator> Sets the RMS or DC measurement mode of voltage phases.

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates measurement mode.Values for m2 are: 0 = RMS (AC + DC) 1 = DC

MCm<terminator> Sets the continuous or cyclic measurement mode filter.

"m" indicates whether the measurement mode is continuous or cyclic.Values for m are: 0 = continuous 1 = cycle-by-cycle

MFm<terminator> Sets the AC and DC measurement mode filter.

"m" indicates the measurement filter low-pass frequency (response time).Values for m are: 0 = 1 Hz 1 = 2 Hz 2 = 5 Hz 3 = 10 Hz 4 = 20 Hz 5 = 40 Hz 6 = 100 Hz

PC<terminator> Clears all peak hold values (volt, amp and watt).

---

RAm1,m2<terminator> Sets current range and input source.

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates current range.Values for m2 are: 0 = 20 A 1 = 10 A 2 = 5 A 3 = 1 A 4 = 1 V external sensor input range 5 = 500 mV external sensor input range 6 = 250 mV external sensor input range 7 = 50 mV external sensor input range

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Command Code Function ExplanationRVm1,m2<terminator> Sets voltage range. "m1" indicates the input phase.

Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates voltage range.Values for m2 are: 0 = 600 V 1 = 300 V 2 = 150 V 3 = 30 V

SAm1,m2<terminator> Sets the amps scaling constant (current transformer).

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the amps scaling constant in A/A and must be set within the following range: 0.01 < m2 < 10000. When m2 = 0, the amps scaling mode will be cleared.

SVm1,m2<terminator> Sets the voltage scaling constant (potential transformer).

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the voltage scaling constant in V/V and must be set within the following range: 0.01 < m2 < 10000. When m2 = 0, the voltage scaling mode will be cleared.

SEm1,m2<terminator> Sets the external current sensor scaling constant.

"m1" indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the external current sensor scaling constant in A/mV and must be set within the following range:0.0001 < m2 < 99999.NOTE: External sensor voltage input values are divided by this value to give output in amps in external sensor input current ranges.

WMm<terminator> Sets the wiring mode for sum measurement values.

"m" indicates the wiring mode.Values for m are: 0 = 1-Phase, 2-Wire 1 = 1-Phase, 3-Wire 2 = 3-Phase, 3-Wire 3 = 3-Phase, 4-Wire 4 = 3-Volt, 3-Amp

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5.6.2 data outPut CoMMandS

Command Code Function ExplanationOAm1,m2<terminator> Requests amp measurement

value."m1" indicates the input phase.Values for m1 are: 0 = sum of amps phases 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the measurement value. Values for m2 are: 0 = normal (RMS/DC) depending on

measurement mode setting) 1 = peak (instantaneous) 2 = crest factor 3 = peak hold/inrush (RMS/DC)

OVm1,m2<terminator> Requests volt measurement value.

"m1" indicates the input phase.Values for m1 are: 0 = average of voltage phases

(wiring mode dependent) 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the measurement value.Values for m2 are: 0 = normal (RMS/DC) depending on

measurement mode setting) 1 = peak (instantaneous) 2 = crest factor 3 = peak hold/inrush (RMS/DC)

OWm1,m2<terminator> Requests watt measurement. "m1" indicates the input phase.Values for m1 are: 0 = sum of watt phases (wiring mode

dependent) 1 = phase 1 2 = phase 2 3 = phase 3"m2" indicates the measurement value. Values for m2 are: 0 = watts 1 = VA 2 = power factor 3 = watts peak hold

OF<terminator> Requests output of frequency. ---OEm<terminator> Requests phase measurement

values (amps, volts, watts)."m" indicates the input phase.Values for m are: 0 = sum of phases (wiring mode

dependent) 1 = phase 1 2 = phase 2 3 = phase 3

OAVE Retrieves displayed values of current, voltage and power. Returns data in the same format as the OE command.

---

OT<terminator> Requests all measurement values.

---

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6. Calibration

6.1 CLOSED-BOX CALIBRATION

The 6530 features closed-box calibration. The advantage of closed-box calibration is that the user does not have to disassemble the case or make mechanical adjustments.

6.2 CALIBRATION SCHEDULE

Calibrate the 6530:

• Afteranyrepairsareperformed.

• Atleastonceayear;morefrequentlytoensurerequiredaccuracy.

6.3 CALIBRATION COMMANDS

Command Code Function ExplanationCAm1,m2<terminator> Calibrates amps measurement

value of present input range.“m1” indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3“m2” indicates the calibrated input value applied to the input.When m2 is equal to 0, the unit assumes zero calibration is requested and zero amps are on input.When m2 is greater than 0, the unit assumes gain calibration is requested and m2 amps are on input.

CVm1,m2<terminator> Calibrates volts measurement value of present input range.

“m1” indicates the input phase.Values for m1 are: 0 = all phases 1 = phase 1 2 = phase 2 3 = phase 3“m2” indicates the calibrated input value applied to the input.When m2 is equal to 0, the unit assumes zero calibration is requested and zero volts are on input.When m2 is greater than 0, the unit assumes gain calibration is requested and m2 volts are on input.

CS<terminator> Saves calibration values to EEPROM.

---

CR<terminator> Restores all calibration values from EEPROM (used for testing only).

---

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52

Magtrol Model 6530 Three-Phase Power AnalyzerChapter 6 – Calibration

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6.4 BASIC CALIBRATION PROCESS

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±

AA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

EARTH

HIGHCURRENT LOW

INLOCK

PHASE

OUTPUTPHASEVARIABLE

LOWVOLTS, HIGHVOLTS

EQUIVALENTFLUKE 5700A OR

VOLTAGE CALIBRATOR

EQUIVALENTFLUKE 5100A ORFLUKE 5700A OR

VOLTAGE CALIBRATOR

EQUIVALENTGUILDLINE 7620A, ORFLUKE 5725A, 5205A

TRANSCONDUCTANCE AMP.OPTIONAL-FOR AMPS >2

Figure 6–1 Calibration/Verification Test Setup

The 6530 must be used with a personal computer to complete the calibration process.

1. Begin the process with the 6530 turned OFF.

2. Remove any external input connections.

3. Connect the amps and volts.

4. Turn the power ON while holding the SHIFT button. See Section 3.1 – Powering Up the 6530. Before the display panel shows the segments of the VFD (series of rectangles), the following display will appear indicating that the instrument has been placed in the calibration mode.

CURRENT VOLTAGE POWER/PF

Figure 6–2 Calibration Mode Enabled

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53

Magtrol Model 6530 Three-Phase Power Analyzer Chapter 6 – Calibration

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5. Set volt and amp range by entering the following command codes.

VOLTS=>RV0,m2wherem2=0to3

AMPS=>RA0,m2wherem2=0to3

6. Set calibrator to 0 volts (DC) and 0 amps (DC).

Note: DC is used for zero.

7. Enter the following commands.

VOLTS=>CV0,0

AMPS=>CA0,0

8. Set calibrator to full scale range for volts (AC) and amps (AC).

Note: AC 80 Hz is used for gain.

9. Enter the following commands.

VOLTS=>CV0,xx.xx

AMPS=>CA0,xx.xx

Where xx.xx is the voltage/current on the inputs (full scale).

10. Repeat steps 5 through 9 for all ranges.

11. Remove amp and voltage inputs.

12. Attach external input to calibrator voltage.

13. Set amp range by entering the following command code.

AMPS=>RAØ,m2wherem2=4to7

14. Set calibrator to 0 volts (DC).

Note: DC is used for zero.

15. Enter the following command.

AMPS=>CA0,0

16. Set calibrator to volts full scale range (AC).

Note: AC 80 Hz is used for gain.

17. Enter the following command.

AMPS=>CA0,xx.xx

Where xx.xx is the voltage on the inputs (full scale).

18. Repeat steps 13 through 17 for all ranges.

19. When the calibration for all ranges is complete, enter the CS command to save.

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54

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7. Optional Features

7.1 ANALOG OUTPUTS

An option to the 6530 is an analog output plug-in module that provides 12 channels of analog output corresponding to volts, amps and watts. Each output is capable of, and calibrated to, ± 10 volts. The user may apply a scale factor to all outputs by selecting “Analog Outputs” in the USER MENU. See Section 7.1.4 – Software Configuration. Amps scaling is applied to all amp channels, volts scaling is applied to all volt channels and watts scaling is applied to all watt channels.

7.1.1 SPeCifiCationS

Full scale output range: ±10 V max.

Number of channels: 12

Output update rate (all channels) = 200 samples/sec (5 ms)

User selectable analog output scaling values are set from the front panel. Amp, volt and watt scaling values correspond to units per analog output volts.

(units/output volt) × displayed measurement value = output volts

Examples:• +15.000V1withvoltsscalingsetto10V/V=+1.500V

• -100.00V1withvoltsscalingsetto100V/V=-1.000V

• +5.000A1withampsscalingsetto1A/V=+5.000V

• +123.0W1withwattscalingsetto100W/V=+1.230V

7.1.2 ChanneL aSSignMentS

Pin 1

Pin 13

Pin 14

Pin 25

Figure 7–1 Analog Output

Channel Input Pin Number1 phase 1, amps 1, 142 phase 1, volts 2, 153 phase 1, watts 3, 164 phase 2, amps 4, 175 phase 2, volts 5, 186 phase 2, watts 6, 197 phase 3, amps 7, 208 phase 3, volts 8, 219 phase 3, watts 9, 2210 amps sum 10, 2311 volts sum 11, 2412 watts sum 12, 25

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55

Magtrol Model 6530 Three-Phase Power Analyzer Chapter 7 – Optional Features

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7.1.3 hardWare ConneCtion

WARNING: IN PERFORMING THE FOLLOWING PROCEDURE, IT IS ASSUMED THAT PROPER ESD PROTECTION PROCEDURES WILL BE IMPLEMENTED. THE CIRCUITRY INVOLVED IS VERY STATIC SENSITIVE.

If the analog output board is purchased separately, the board will need to be installed in the 6530 with no other setup required. Installation instructions are as follows.

1. Turn the power OFF.

2. Disconnect the line cord.

3. Open the top cover of the unit by unscrewing the top four screws.

Note: Care should be taken when removing the top cover because there is a ground strap attached to it.

4. Disconnect the ground strap from the cover and lay the cover aside.

5. Locate the connector J3 / AUX2.

6. On the back of the 6530 is a cover plate associated with that connector. Remove the cover plate by removing the two screws.

7. Slip the analog output board through the back of the unit and plug it into J3 / AUX2.

8. Using the screws removed from the cover plate, screw the analog output card into position.

9. Replace the top cover by reconnecting the ground strap and replacing the four screws.

10. Finally, plug the line cord in to the back of the unit. When the power is turned on, the 6530 will recognize the card is in place and start sending data to it.

7.1.4 SoftWare Configuration

To configure the 6530 analog output, complete the following steps utilizing the USER MENU located on the front panel of the unit.

1. Turn on the 6530. See Section 3.1 – Powering Up the 6530.

2. Press ENTER button. The display should appear as shown in Figure 2–3 Device Setup Menu.

3. Press and buttons until ANALOG OUTPUT appears in the display.

4. Press ENTER button. The display will appear as follows.

CURRENT VOLTAGE POWER/PF

Figure 7–2 Analog Output Setup Menu

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Magtrol Model 6530 Three-Phase Power AnalyzerChapter 7 – Optional Features

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5. To set amps value, press the RMS button under AMPS and use the p q buttons in the USER MENU to adjust the value.

6. To set volts value, press the RMS button under VOLTS and use the p q buttons in the USER MENU to adjust the value.

7. To set watts value, press the AVG button under WATTS and use the p q buttons in the USER MENU to adjust the value.

8. Press ENTER to exit the Device Setup Menu.

7.1.5 CaLiBration

7.1.5.1 Closed-Box Calibration

The 6530 features closed-box calibration for the analog output. The advantage of closed-box calibration is that the user does not have to disassemble the case or make mechanical adjustments.

7.1.5.2 Calibration Schedule

Calibrate the 6530 analog output board:

• Afteranyrepairsareperformed.

• Atleastonceayear;morefrequentlytoensurerequiredaccuracy.

7.1.5.3 Calibration Commands

The following commands are accessible when the instrument is placed in calibration mode by holding the SHIFT key while the power is turned on. “CALIBRATION MODE ENABLED” will appear on the display.

Note: If the unit has not been placed in calibration mode, all calibration commands will return “CAL DISABLED” response.

Response to all analog output calibration commands:

Default: output_string=<NULL_STRING(0x00)><terminator>

Command Code Function ExplanationCMm<terminator> Sets calibration mode for

analog output D/A channels."m" indicates calibration mode OFF/ON.Values for m are: 0 = D/A calibration mode OFF

(normal output mode) 1 = Set all D/A output channels to

Positive Full Scale. (+10 V nominal)

2 = Set all D/A output channels to Negative Full Scale. (-10 V nominal)

CGm1,m2<terminator> Calibrates D/A output channel gain.

"m1" indicates D/A channel (1-3)."m2" indicates the measured D/A channel output voltage (positive or negative full scale depending on calibration mode).”

CX<terminator> Saves all D/A analog output calibration values to EEPROM.

---

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57

Magtrol Model 6530 Three-Phase Power Analyzer Chapter 7 – Optional Features

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7.1.5.4 Basic Calibration Process1. Turn on the unit with SHIFT button pressed.

2. Send CM1 command. This sets all DAC outputs to 10 volts nominal.

3. Using a volt meter, measure the voltage on the channel.

4. Send the appropriate CG command. See Section 7.1.5.3 – Calibration Commands.

5. Repeat steps 3 and 4 until all 12 channels are complete.

6. Send CM2 command. This sets all DAC outputs to -10 volts nominal.

7. Using a volt meter, measure the voltage on the channel.

8. Send the appropriate CG command. See Section 7.1.5.3 – Calibration Commands.

9. Repeat steps 7 and 8 until all 12 channels are complete.

10. Send CX command to save calibration values.

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58

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8. Troubleshooting

If you require additional assistance, please contact Magtrol Customer Service at 1-716-668-5555.

Problem Reason SolutionDisplay indicates I/O ERROR. Command does not match

the unit’s programmed set of instructions.

Use correct command and format.

No GPIB communication. Setup error and/or hardware fault.

Check:•GPIBaddressofpoweranalyzer.•GPIBcable-shouldbefunctioning and attached to power analyzer and computer interface card.

No RS-232 communication. Setup error and/or hardware fault.

Check:•Baudrateofpoweranalyzer.•Pinoutofserialcable.•Cableattachmenttopoweranalyzer and serial interface port of computer.

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59

AP

PE

ND

ICE

S

Appendix A: Schematics

A.1 MAIN BOARD - DSP, RAM, FLASH

SH

OR

TE

D =

BO

OT

BLO

CK

WR

ITE

EN

AB

LE

D

MO

DD

= 0

or

1M

OD

C =

0M

OD

B =

0M

OD

A =

1@

$D

00000

MO

DE

1: B

YT

E W

IDE

BO

OT

-ST

RA

P

CLK

OU

T

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

D0

D23

D22

D21

D20

D19

D18

D17

D16

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

D1

D2

D3

D8

D9

D10

D11

D16

D17

D18

D19A

4A

4A

4

A1

A3

A5

A7

A8

A10

A12

A14

A16

A15

A13

A11

A9

A6

A2

A0

A1

A3

A5

A7

A8

A10

A12

A14

A16

A15

A13

A11

A9

A6

A2

A0

A1

A3

A5

A7

A8

A10

A12

A14

A16

A15

A13

A11

A9

A6

A2

A0

D7

D6

D5

D4

D3

D2

D1

D0A

17

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

A16

A15

D4

D5

D6

D7

D23

D22

D21

D20

D15

D14

D13

D12

A[0

:17]

A[0

:17]

D[0

:23]

D[0

:23]

IRQ

DIR

QC

IRQ

AIR

QB

TIO

2B

EE

PF

RE

Q

PR

OG

DIN

D/P

CC

LK

CO

L_4

CO

L_3

CO

L_2

RO

W_4

RO

W_3

RO

W_2

CO

L_1

RO

W_1

AA

0

RD

WR

SC

12

SC

11

SC

10

SY

NC

ST

D1

SC

K1

ST

D0

SC

02

SC

01

SC

00

TX

DR

XD

AA

3A

A2

AA

1

SR

D1

SR

D0

SC

K0

$G

_D

GN

D

FR

EQ

+3V

D

RE

SE

TT

DO

TD

IT

CK

TR

ST

DE

TM

S

+5V

D

CLK

IN

+5V

D

$G

_+

5V

D+

3V

D+

5V

D

$G

_+

3V

D+3V

D

+5V

D

+3V

D

+3V

D

+3V

D

+3V

D

IRQ

DIR

QC

IRQ

BIR

QA

RE

SE

T

+3V

D

8M

Hz

+3V

D

+3V

D

+3V

D

DE

TR

ST

TM

ST

DO

TD

IT

CK

AA

1

AA

0

WR

RD

TP

1

U10

DS

P56303P

V100

68

RD

67

WR

100

D0

101

D1

102

D2

105

D3

106

D4

107

D5

108

D6

109

D7

110

D8

113

D9

114

D10

115

D11

116

D12

117

D13

118

D14

121

D15

122

D16

123

D17

124

D18

125

D19

128

D20

131

D21

132

D22

133

D23

63

BR

64

BB

71

BG

62

TA

60

BC

LK

61

BC

LK

52

CA

S

72

A0

73

A1

76

A2

77

A3

78

A4

79

A5

82

A6

83

A7

84

A8

85

A9

88

A10

89

A11

92

A12

93

A13

94

A14

97

A15

98

A16

99

A17

3S

C02

4S

C01

7S

RD

010

ST

D0

12

SC

00

17

SC

K0

15

SC

LK

13

RX

D

2S

TD

1

144

SC

11

143

SC

12

1S

RD

1

11

SC

10

14

TX

D

16

SC

K1

142

TM

S

141

TC

K140

TD

I139

TD

O

138

TR

ST

5D

E

46PCAP

59CLKOUT

6P

INT

/NM

I

55EXTAL

53XTAL

43

HA

D0

42

HA

D1

41

HA

D2

40

HA

D3

37

HA

D4

36

HA

D5

35

HA

D6

34

HA

D7

33

HA

S/A

032

HA

8/A

131

HA

9/A

2

30

HC

S/A

10

24

HR

EQ

/TR

Q23

HA

CK

/RR

Q

22

HR

W/R

D21

HD

S/W

R

27

TIO

2

28

TIO

1

29

TIO

0

44

RE

SE

T

49

R0

20

R1

134

MO

DD

/IR

QD

135

MO

DC

/IR

QC

136

MO

DB

/IR

QB

137

MO

DA

/IR

QA

50

AA

3

51

AA

2

69

AA

1

70

AA

0

U8

IDT

71V

124S

A

12

WE

28

OE

5C

S

27

DQ

7

26

DQ

6

23

DQ

5

22

DQ

4

11

DQ

3

10

DQ

2

7D

Q1

6D

Q0

32

A16

31

A15

30

A14

29

A13

21

A12

20

A11

19

A10

18

A9

17

A8

16

A7

15

A6

14

A5

13

A4

4A

3

3A

2

2A

1

1A

0

C23

0.1

uF

C16

0.0

1uF

C15

0.1

uF

C20

0.0

1uF

C19

0.1

uF

C22

0.0

1uF

C21

0.1

uF

C32

0.0

1uF

C34

0.1

uF

C25

0.0

1uF

C26

0.1

uF

C12

0.0

1uF

C8

0.1

uF

C10

0.0

1uF

C28

0.1

uF

C18

0.0

1uF

C7

0.1

uF

C11

0.0

1uF

C24

0.1

uF

C17

0.0

1uF

C27

0.1

uF

MH

1

MT

G_H

OLE

1

TP

10

J8HE

AD

ER

_2

2 1

J9

10

8642

97531

TP

2

TP

3

J2

21

TP

9T

P8

TP

7T

P6

TP

4

TP

5

U9

MT

28F

004B

312

WP

10

RP

11

Vpp

22

CE

24

OE

9W

E

35

DQ

7

34

DQ

6

33

DQ

5

32

DQ

4

28

DQ

3

27

DQ

2

26

DQ

1

25

DQ

0

40

A17

1A

16

2A

15

3A

14

4A

13

5A

12

6A

11

36

A10

7A

9

8A

8

14

A7

15

A6

16

A5

17

A4

18

A3

19

A2

20

A1

21

A0

R7

10k

R13

10k

R16

10k

R15

10k

R12

10k

R11

10k

C14

0.1

uF

U4

14.3

1818M

Hz

XT

AL_O

SC

_S

MT

3O

UT

4V

DD

2G

ND

1N

C/O

E

C4

0.1

uF

C2

10uF

C6

10uF

U2

LT

1117-3

.3

2O

UT

4T

AB

(OU

T)

1

GN

D

3IN

C1

0.1

uF

C29

10uF

C30

10uF

C31

10uF

U7

93LC

56A2

CLK

7N

C

8V

CC

6O

RG

5G

ND

1C

S

4D

O

3D

I

C9

6800pF

U1

8.0

000M

Hz

XT

AL_O

SC

_S

MT

3O

UT

4V

DD

2G

ND

1N

C/O

E

R5 10k

C13

0.1

uF

U3

MC

P130

1R

ST

3

VS

S2V

DD

R6

10k

U5

IDT

71V

124S

A

12

WE

28

OE

5C

S

27

DQ

7

26

DQ

6

23

DQ

5

22

DQ

4

11

DQ

3

10

DQ

2

7D

Q1

6D

Q0

32

A16

31

A15

30

A14

29

A13

21

A12

20

A11

19

A10

18

A9

17

A8

16

A7

15

A6

14

A5

13

A4

4A

3

3A

2

2A

1

1A

0

U6

IDT

71V

124S

A

12

WE

28

OE

5C

S

27

DQ

7

26

DQ

6

23

DQ

5

22

DQ

4

11

DQ

3

10

DQ

2

7D

Q1

6D

Q0

32

A16

31

A15

30

A14

29

A13

21

A12

20

A11

19

A10

18

A9

17

A8

16

A7

15

A6

14

A5

13

A4

4A

3

3A

2

2A

1

1A

0

R10

10k

R8

10k

C5

0.1

uF

C3

0.1

uF

IO_

10

IO_

9IO

_8

IO_

7IO

_6

IO_

5IO

_4

IO_

3IO

_2

IO_

1IO

_0

ST

D0

SR

D0

SC

K0

SC

02

SC

01

SC

00

+5

VD

+5

VD

SC

K1

SC

12

SC

11

SC

10

ST

D1

SR

D1

+5

VD

+5

VD

+5

VD

+5

VD

+5

VD

+5

VD

FR

EQ

_V

3F

RE

Q_

A3

FR

EQ

_V

2F

RE

Q_

A2

FR

EQ

_V

1F

RE

Q_

A1

TE

ST

_V

3G

1_

V3

G0

_V

3S

CO

_V

3S

DO

_V

3F

SO

_V

3

AU

X_

A3

G1

_A

3G

0_

A3

SC

O_

A3

SD

O_

A3

FS

O_

A3

TE

ST

_V

2G

1_

V2

G0

_V

2S

CO

_V

2S

DO

_V

2F

SO

_V

2

AU

X_

A2

G1

_A

2G

0_

A2

SC

O_

A2

SD

O_

A2

FS

O_

A2

CL

KIN

SY

NC

CL

KIN

SY

NC

SC

O_

V1

SD

O_

V1

FS

O_

V1

TE

ST

_V

1G

1_

V1

G0

_V

1G

1_

A1

G0

_A

1

AU

X_

A1

SC

O_

A1

SD

O_

A1

FS

O_

A1

CL

KIN

SY

NC

J3 DIN

20

_S

OC

KE

T

B1

0B

9B

8B

7B

6B

5B

4B

3B

2B

1

A1

0A

9A

8A

7A

6A

5A

4A

3A

2A

1J4 D

IN2

0_

SO

CK

ET

B1

0B

9B

8B

7B

6B

5B

4B

3B

2B

1

A1

0A

9A

8A

7A

6A

5A

4A

3A

2A

1

J5 DIN

20

_S

OC

KE

T

B1

0B

9B

8B

7B

6B

5B

4B

3B

2B

1

A1

0A

9A

8A

7A

6A

5A

4A

3A

2A

1J6 D

IN2

0_

SO

CK

ET

B1

0B

9B

8B

7B

6B

5B

4B

3B

2B

1

A1

0A

9A

8A

7A

6A

5A

4A

3A

2A

1J7 D

IN2

0_

SO

CK

ET

B1

0B

9B

8B

7B

6B

5B

4B

3B

2B

1

A1

0A

9A

8A

7A

6A

5A

4A

3A

2A

1

Page 70: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

60

Magtrol Model 6530 Power AnalyzerAppendix A: Schematics

AP

PE

ND

ICE

S

A.2 MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232

RS

-23

2

DT

R

RS

_R

XD

RS

_T

XD

I/O

_D

0I/

O_

D2

I/O

_D

4I/

O_

D6

I/O

_D

1I/

O_

D3

I/O

_D

5I/

O_

D7

I/O

_D

0I/

O_

D1

I/O

_D

2I/

O_

D3

I/O

_D

4I/

O_

D5

I/O

_D

6I/

O_

D7

A0

A1

A2

A3

A4

A[0

:17

]

I/O

_D

[0:7

]

I/O

_D

[0:7

]

FR

EQ

_L

INE

FR

EQ

_E

XT

AU

X2

AU

X1

AU

X0

+5

VD

BU

SY

CO

L_

1

CO

L_

4

CO

L_

3

CO

L_

2

RO

W_

4R

OW

_3

RO

W_

2R

OW

_1

BE

EP

+5

VD

RE

SE

T

+5

VD

+5

VD

+5

VD

+5

VD

+5

VD

+5

VD

+5

VD

CS

_G

PIB

CS

_V

FD

WR

WR

RD

GP

IB_

IRQ

40

MH

z

RX

D

TX

D

U1

1

PS

27

02

-1

4 321

R2

1%

1.5

kR

1

1%

1.5

kR

3

1%

1.5

kR

4

1%

1.5

k

TP

11

TP

14

C3

91

0u

F

J11

16

14

12

10

8642

15

13

1197531

U1

6

MA

X2

32

AC

SE

16

VC

C

8R

X2IN

13

RX

1IN

7T

X2O

UT

14

TX

1O

UT

6V

-

2V

+

15

GN

D

9R

X2O

UT

12

RX

1O

UT

10

TX

2IN

11

TX

1IN

5C

2-

4C

2+

3C

1-

1C

1+

C4

9

0.1

uF

D3

D1

N9

14

D1

D1

N9

14

D4

D1

N9

14

D2

D1

N9

14

J1

14

12

10

8642

13

1197531

C5

5

0.1

uF

C6

2

0.1

uF

C6

40

.1u

FC

63

0.1

uF

R1

81

0k

D6

D1

N9

14

U1

4 TN

T4

88

2

20

AB

US

_O

EN

1B

BU

S_O

EN

51

DC

AS

23

TR

IG

28

RE

M

66

LA

DC

S

21

TA

DC

S

10

0K

EY

RS

TN

99

KE

YD

Q

98

KE

YC

LK

N

96

XT

AL1

95

XT

AL0

76

SR

QN

73

AT

NN

85

EO

IN

84

DA

VN

82

NR

FD

N

81

ND

AC

N

79

IFC

N

70

RE

NN

92

DIO

1N

91

DIO

2N

89

DIO

3N

88

DIO

4N

80

DIO

5N

77

DIO

6N

74

DIO

7N

71

DIO

8N

52

NC

53

MO

DE

30

FIF

O_R

DY

31

BU

RS

T_R

DN

29

SW

AP

N

26

PA

GE

D

22

CP

UA

CC

33

DA

CK

N

32

DR

Q

38

RD

Y1

34

INT

R

62

BB

US

N

14

AB

US

N

63

RD

N

64

WR

N

55

CS

N

39

DA

TA

0

42

DA

TA

1

43

DA

TA

2

44

DA

TA

3

46

DA

TA

4

47

DA

TA

5

49

DA

TA

6

50

DA

TA

7

11

DA

TA

8

10

DA

TA

9

9D

AT

A10

7D

AT

A11

6D

AT

A12

5D

AT

A13

3D

AT

A14

2D

AT

A15

15

AD

DR

0

16

AD

DR

1

17

AD

DR

2

18

AD

DR

3

19

AD

DR

4

67

RE

SE

TN

J14

BN

C

21

C6

5

0.0

01

uF

D7

D1

N9

14

R1

7

15

0K

J10

21

R1

4

15

0K

D5

D1

N9

14R2

2

10

0k

C4

30

.1u

FC

58

0.1

uF

C4

40

.1u

FC

57

0.1

uF

C4

60

.1u

FC

56

0.1

uF

C4

80

.1u

FC

47

0.1

uF

C4

5

0.1

uF

U1

3

40

.00

0M

Hz

XT

AL

_O

SC

_S

MT3

OU

T

4V

DD

2G

ND

1N

C/O

E

J13 IE

EE

48

8MH

2M

H1

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10987654321

J16

MH

2M

H1

987654321

Page 71: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

61

Magtrol Model 6530 Power Analyzer Appendix A: Schematics

AP

PE

ND

ICE

S

A.3 MAIN BOARD - FPGA

XCS10XL DECOUPLING CAPS

CCLK

CCLK

INIT

+3VD

DOUT

DOUTDIN

SCO_A3AA3CS_USB

CS_GPIB

CS_VFDRDA16FSO_V3SDO_V3A17

SDO_A3FSO_V2SDO_V2FSO_A2AA2IRQAFSO_V1SDO_V1SDO_A2SDO_A1TEST_V3G0_V3

TEST_V2G1_V3G0_V2IRQBSCO_A2GPIB_IRQ

G1_V2G0_A2IO_1G1_A2IO_0G0_A3AUX_A3G1_A3AUX_A2FREQ_A3FREQ_V3FREQ_LINEFREQ_EXTFREQFREQ_A2FREQ_V2FREQ_A1FREQ_V1G1_V1IRQDTEST_V1AUX2AUX_A1AUX1SCO_V1TIO2SCO_V2USB_IRQIRQC

AUX0G0_V1G1_A1

FSO_A1BUSY

G0_A1IO_8IO_9

IO_10

SCO_A1SCO_V3

IO_4IO_6IO_5

FSO_A3IO_7IO_2IO_3

WR

I/O_D4I/O_D3

I/O_D2

I/O_D5I/O_D6

I/O_D1I/O_D0

I/O_D7

A3A2

A1A0D0D1D2D3D4

D5D6D7

D15D14D13D12D11D10D9

TDI_XTCK_X

TMS_X

D8

TDO_X

TMS_XTDI_XTDO_XTCK_X

D/P

+5VD

PROG

PROGDIND/P

+3VD

J12

108642

97531

R910k

U12

XCS10XL-4TQ144C

143I/O114/SGCK1

142I/O113

141I/O112

140I/O111

139I/O110

138I/O109

136I/O108

135I/O107

134I/O106

133I/O105

132I/O104

131I/O103

130I/O102

129I/O101

126I/O100

125I/O99

124I/O98

123I/O97

122I/O96

121I/O95

120I/O94

119I/O93

117I/O92

116I/O91

115I/O90

114I/O89

113I/O88

112I/O87/PGCK4

111I/O86

109O85/TDO

106I/O84/SGCK4/(DOUT)

105I/O83/(DIN)

104I/O82

103I/O81

102I/O80

101I/O79

99I/O78

98I/O77

97I/O76

96I/O75

95I/O74

94I/O73

93I/O72

92I/O71

89I/O70

88I/O69

87I/O68

86I/O67

85I/O66

84I/O65

83I/O64

82I/O63

80I/O62

79I/O61

78I/O60

77I/O59

76I/O58/PGCK3

75I/O57

70I/O56/SGCK3

69I/O55

68I/O54

67 I/O53

66 I/O52

65 I/O51

63 I/O50

62 I/O49

61 I/O48

60 I/O47

59 I/O46

58 I/O45

57 I/O44

56 I/O43

53 I/O42/(INIT)

52 I/O41

51 I/O40

50 I/O39

49 I/O38

48 I/O37

47 I/O36

46 I/O35

44 I/O34/(LDC)

43 I/O33

42 I/O32

41 I/O31

40 I/O30/(HDC)

39 I/O29/PGCK2

33 I/O28/SGCK2

32 I/O27

31 I/O26

30 I/O25

29 I/O24

28 I/O23

26 I/O22

25 I/O21

24 I/O20

23 I/O19

22 I/O18

21 I/O17

20 I/O16

19 I/O15

16 I/O14

15 I/O13

14 I/O12

13 I/O11

12 I/O10

11 I/O9/TMS

10 I/O8

9 I/O7

7 I/O6/TCK

6 I/O5/TDI

5 I/O4

4 I/O3

3 I/O2

2 I/O1/PGCK1

34 N/C1

38 N/C2

36 MODE

72 DONE

74 PROGRAM

107 CCLK

TP12

C38

0.1uF

C35

0.1uF

C33

0.1uF

C36

0.1uF

C37

0.1uF

C40

0.1uF

C42

0.1uF

C41

0.1uF

Page 72: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

62

Magtrol Model 6530 Power AnalyzerAppendix A: Schematics

AP

PE

ND

ICE

S

UN

US

ED

GA

TE

S

2:1

VO

LT

AG

E D

IVID

ER

-

+

zero

cro

ss d

ete

ctor

with

hys

erisi

s4th

Ord

er

Chebys

hev

500 H

z LP

F

AD

G719

AD

G704

U17

U2

U1

SC

ALE

+/-

1.2

5V

FU

LL

RE

F_A

Bia

s_A

+3V

+3V

+5V

0_A

+5V

A_A

+5V

+5V

DG

ND

_A

+5V

D_A

FS

O_A

SC

O_A

SD

O_A

TE

ST

Fre

q_A

AU

XG

A_1

GA

_0

SC

O_A

SD

O_A

FS

O_A

CLK

IN

TE

ST

FS

O_V

SD

O_V

SC

O_V

GV

_0

GV

_1

Fre

q_V

+5V

SY

NC

+5V

0_A

+5V

A_A

AU

X_A

0_A

+5V

A_A

+5V

A_A

0_A

+5V

A_A

XR

EF

_A

XR

EF

_A

0_A

0_A

+5V

A_A

0_A

0_A

Fre

q_A

+5V

A_A

0_A

0_A

+5V

A_A

0_A

+5V

D_A

+5V

0_A

+5V

A_A

DG

ND

_A

AU

X

AU

X_A

G1_A

G0_A

GA

_1

GA

_0

+5V

D_A

DG

ND

_A

SY

NC

CLK

IN

0_A

+5V

A_A

G1_A

G0_A

+5V

A_A

+5V

A_A

0_A

DG

ND

_A0

_A

+5V

D_A

+5V

A_A

DG

ND

_A

DG

ND

_A

+5V

D_A

DG

ND

_A

0_A

+5V

D_A

+5VR

36

1.2

k

R39

1.2

k

R38

1.2

k

LP

2981A

IM5-3

.3

U37

4N

/C

5V

OU

T

2GND

3O

N/O

FF

1V

IN

C88

10uF

C45

0.1

uC

28

0.1

uC

20

0.1

uC

22

0.1

u

L1

1m

HC

24

10uF

R28 0

U19

NM

V0505S

5-V

60V

7+

V

2G

ND

1V

inC

39

0.1

u

C44

0.1

uC

40

0.1

uC

43

0.1

uC

41

0.1

uC

42

0.1

uC

47

10uF

C37

0.1

uC

38

0.1

uC

35

10uF

U18E

74H

C14

10

11

U18A

74H

C14

21

U18D

74H

C14

89

U18C

74H

C14

65

U18B

74H

C14

43

U18F

74H

C14

12

13

U11

PS

9711 345

21 U9

PS

9711 345

21U10

PS

9711 345

21

TP

7

R3

9.1

k

0.1

%

C5

330pF

C6

0pF

C27

0pFC26

10pF

C19

22pF

C18

47pF

R7

0.1

%9.1

k

R21

12.0

k0.1

%

R20

2.4

k0.1

%

R15

1.2

k0.1

%

R14

620

0.1

%

R11

620

0.1

%

R8

1.2

k0.1

%

R9

620

0.1

%U

14

PS

2701-1

4 321

U16

PS

2701-1

4 321

U17

PS

2701-1

4 321

U12

PS

2701-1

4 321 U

13

HC

PL0720

568

421

U15

PS

9711

345

21

U7

RE

F192F

S

4GN

D

6V

OU

T3

SH

TD

WN

2 V+

J2 DIN

20_P

LU

G

B10

B9

B8

B7

B6

B5

B4

B3

B2

B1

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

J1

21

U4A

OP

262G

S

1

4V-8 V+

2-

3+

R10

25

U2A

OP

262G

S

1

4V-8 V+

2-

3+

U2B

OP

262G

S

7

4V-8 V+

6-

5+

C15

47nF

C9

22nF

R13

25

C8

0.1

u

C12

0.1

u

C7

0.1

u

C11

0.1

u

C30

0.1

u

C31

0.1

u

C23

0.1

u

C13

0.1

u

C10

0.1

u

C3

0.1

u

C2

10uF

C1

10uF

MT

G_H

OLE

MH

1 1

TP

3

R1

0.0

12SH

UN

T

1%

3SE

N-

2S

EN

+

4IN

-

1IN

+

U1B

OP

262G

S7

4V-8 V+

6-

5+

D2

D1N

914

D1

D1N

914

U1A

OP

262G

S

1

4V-8 V+

2-

3+

U3

AD

G719B

RM

4

VD

D

1D

3

GN

D

6IN

8S

2

2S

1

TP

2

TP

1

TP

6

U4B

OP

262G

S

7

4V-8 V+

6-

5+

U8

AD

7722A

S

39DVDD

23AVDD214AVDD120AVDD

4C

FM

T/D

RD

Y

8P

/S

3D

GN

D/D

B0

2D

GN

D/D

B1

1D

GN

D/D

B2

44

TS

I/D

B3

43

DO

E/D

B4

42

SF

MT

/DB

5

41

FS

I/D

B6

40

SC

O/D

B7

38

SD

O/D

B8

37

FS

O/D

B9

36

DG

ND

/DB

10

35

DG

ND

/DB

11

34

DG

ND

/DB

12

33

DG

ND

/DB

13

32

DG

ND

/DB

14

31

DG

ND

/DB

15

29

CS

5D

VA

L/R

D

6DGND128DGND

26AGND725

AGND6 21AGND519AGND415AGND313AGND210AGND1 9AGND

11

CLK

IN

12

XT

AL

17

RE

SE

T

30

SY

NC

27

CA

L

7U

NI

24

RE

F2

22

RE

F1

18

VIN

(+)

16

VIN

(-)

R16

470

R12

25

C16

NP

O1nF

C21

NP

O1nF

C17

NP

O1nF

C34

0.1

u

R27

1.2

k

C29

0.1

uC

32

10uF

R35

10k

R2

1%

49.9

k

C25

10uF

10V

, N

P

R18

63.4

k1%

C4

2.2

nF

R4

150.0

k1%

R5

1%

49.9

k

R19

1%

63.4

k

R17

1%

105.0

k

C14

330pF

U6A

LM

3931

4V-8 V+

2-

3+

R23

10k R

22

1.2

k

R25

100k

C33

0.1

uR

34

1.2

k

R6

10k

R26

10k

R24

10k

R29

10

U5

AD

G704B

RM

6 VD

D

8D

3

GN

D5

EN

10

A1

1A

0

7S

4

4S

3

9S

2

2S

1

TP

5

TP

4

R32

470

R31

470

R30

470

R33

100

C36

1nF

R37

470

A.4 INPUT MODULE - CURRENT

Page 73: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

63

Magtrol Model 6530 Power Analyzer Appendix A: Schematics

AP

PE

ND

ICE

S

A.5 INPUT MODULE - VOLTAGE

/+

RE

F_

V

Bia

s_V

Bia

s_V

+3

V

SC

O_

V

SD

O_

V

FS

O_

V

GV

_1

GV

_0

+5

V

+5

VA

_V

0_

V

+5

VA

_V

0_

V

+5

VA

_V

+5

V

0_

V

+5

VA

_V

XR

EF

_V

XR

EF

_V

0_

V

0_

V

Fre

q_

V

0_

V

+5

VA

_V

G1

_V

G0

_V +

5V

A_

V

0_

V

+5

VA

_V

+5

VD

_V

+5

V

0_

V

0_

V

+5

VA

_V

+5

VA

_V

0_

V

DG

ND

_V

+5

VD

_V

SY

NC

CL

KIN

+5

V

G1

_V

G0

_V

DG

ND

_V

DG

ND

_V

+5

VD

_V

0_

V

0_

V

+5

VA

_V

DG

ND

_V

0_

V

DG

ND

_V

+5

VD

_V

0_

V

+5

VD

_V

DG

ND

_V

DG

ND

_V

+5

VA

_V

+5

VD

_V

0_

V

+5

VA

_V

0_

V

+5

VA

_V

R4

2

1.2

k

R4

0

1.2

k

U3

6F

74

HC

14

12

13

C5

00

.1u

C4

90

.1u

C4

80

.1u

C5

10

.1u

C8

90

.1u

U3

6A

74

HC

14

21

U3

6B

74

HC

14

43

U3

6E

74

HC

14

10

11

U3

6D

74

HC

14

89

U3

6C

74

HC

14

65

U2

8P

S9

71

1

345

21

U2

6P

S9

71

1

345

21 U2

7P

S9

71

1 345

21

C8

50

pF

C6

4

10

pF

C7

2

22

pF

C7

3

47

pF

R5

8

12

.0k

0.1

%

U2

2

PS

27

01

-1

4 321

U2

1

PS

27

01

-1

4 321

U2

5

PS

27

01

-1

4 321

RE

F1

92

FS

U3

0

4GN

D

6V

OU

T3

SH

TD

WN

2 V+

U2

9

AD

77

22

AS

39DVDD

23AVDD214AVDD120AVDD

4C

FM

T/D

RD

Y

8P

/S

3D

GN

D/D

B0

2D

GN

D/D

B1

1D

GN

D/D

B2

44

TS

I/D

B3

43

DO

E/D

B4

42

SF

MT

/DB

5

41

FS

I/D

B6

40

SC

O/D

B7

38

SD

O/D

B8

37

FS

O/D

B9

36

DG

ND

/DB

10

35

DG

ND

/DB

11

34

DG

ND

/DB

12

33

DG

ND

/DB

13

32

DG

ND

/DB

14

31

DG

ND

/DB

15

29

CS

5D

VA

L/R

D

6DGND128DGND

26AGND725

AGND6 21AGND519AGND415AGND313AGND210AGND1 9AGND

11

CLK

IN

12

XT

AL

17

RE

SE

T

30

SY

NC

27

CA

L

7U

NI

24

RE

F2

22

RE

F1

18

VIN

(+)

16

VIN

(-)

U3

2

AD

G7

04

BR

M

6

VD

D

8D

3

GN

D5

EN

10

A1

1A

0

7S

4

4S

3

9S

2

2S

1

R6

90

.1%

2.4

k

R5

7 0.1

%2

.4k

R6

3 0.1

%1

.2kR6

4 0.1

%6

20

R6

7

0.1

%6

20

R7

32

.0M

1%

J3

21

U3

3A

OP

26

2G

S

1

4V-8 V+

2-

3+

U3

4A

OP

26

2G

S

1

4V-8 V+

2-

3+

U3

4B

OP

26

2G

S

7

4V-8 V+

6-

5+

C7

6

47

nF

C8

12

2n

F

R6

5

25

MH

2

MT

G_

HO

LE

1

R6

8

25

C8

40

.1u

C8

21

0u

FC

80

0.1

u

C8

31

0u

FC

87

0.1

u

C6

80

.1u

C7

80

.1u

C6

10

.1u

C6

00

.1u

C7

90

.1u

TP

12

U3

5B

OP

26

2G

S

7

4V-8 V+

6-

5+

U3

5A

OP

26

2G

S

1

4V-8 V+

2-

3+

C4

60

.1u

C7

10

.1u

C6

90

.1u

L2

1m

HC

52

0.1

u

U2

0

NM

V0

50

5S

5-V

60V

7+

V

2G

ND

1V

in

C6

71

0u

F

C6

3

0.1

uR

47 0

U3

3B

OP

26

2G

S

7

4V-8 V+

6-

5+

TP

8

C5

91

0u

FC

62

0.1

uR

51

1.2

k

R6

2

47

0

U2

3P

S9

71

1

345

21

U2

4H

CP

L0

72

0

568

421

R6

6

25

TP

9

C7

5

NP

O1

nF

C7

0

NP

O1

nF

C7

4

NP

O1

nF

R4

11

0k

C6

6

10

uF

10

V,

NP

R7

2

1%

49

.9k

R6

0

63

.4k

1%

C8

62

.2n

F

R7

1

1%

15

0.0

k

R7

0

1%

49

.9k

R5

9

1%

63

.4k

R6

1

1%

10

5.0

k

C7

73

30

pF

D4

D1

N9

14

D3

D1

N9

14

R4

91

.2k

U3

1A

LM

39

31

4V-8 V+

2-

3+

R5

5

10

k R5

6

1.2

k

R5

3

10

0k

C5

8

0.1

u

TP

11

R4

64

70

R4

44

70

R4

54

70

R5

0

10

0

R4

34

70

R5

21

0k

R5

41

0k

C5

40

.1u

C5

50

.1u

C5

31

0u

F

TP

10

C6

5

0p

F

C5

7

0.1

u

R4

81

0

C5

6

1n

F

Page 74: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

64

Magtrol Model 6530 Power AnalyzerAppendix A: Schematics

AP

PE

ND

ICE

S

A.6 KEY PAD

Page 75: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

65

Magtrol Model 6530 Power Analyzer Appendix A: Schematics

AP

PE

ND

ICE

S

A.7 ANALOG OUTPUT

LOA

D

U11

9711

DP

TD

3.3V

+

L1 1

MH

VR

1LM

7805

CT

12

3

GN

D

INO

UT

SY

NC

DAT

AIN

+15

V

C19

0.1

C20

10uF

+

C17

0.1

C18

10uF

+ -15V

-15V

A

+15

VA

+ V

RE

F

– V

RE

F

R22

10.1

k

R21

10.0

k

AG

ND

+15

VA

3 21

U7-

A+ –

6 57

U7-

B+–

4

LT20

78 LT20

78

AG

ND

C7

10uF

C6

1

13 2

NC

+ –

+5V

1 2 3 4

8 7 6 5

DG

ND

DG

ND

DG

ND

R28

10.0

k

U6

LM44

31

+

R23

100k

AG

ND

-15V

A

R29

20.5

k

L3 1

MH

L4 1

MH

L2 1

MH

C4

0.1

C8

1C

31

C14

10uF

C11

0.1

+

C5

0.1

C1

0.1

C9

0.1

C2

0.1

C13

1OuF

+AG

ND

DG

ND

2

J2–A

1

J2–A

2

J2–A

3

J2–A

4

J2–A

5

J2–A

6

J2–A

7

J2–A

8

J2–A

9

J2–A

10

J2–B

1

J2–B

2

J2–B

3

J2–B

4

J2–B

5

J2–B

6

J2–B

7

J2–B

8

J2–B

9

J2–B

10

SC

10

SC

11

SC

12

C16

1C

1510

uF

+5V

D

DG

ND

3.3V

ON

/OFF

VIN

VOU

T

NC

C21

10uF

++

5 4

1 3

2

VR

3LP

2981

3.3V

R31

470

R30

470

R32

470

R33

470

ST

D1

1 2 1 2

5 4 35 4 3

VC

C

GN

D

VC

C

GN

D

1 2

5 4 3

VC

C

GN

D

1 2

5 4 3

VC

C

GN

D

+5V

VC

CG

ND

OU

T2 1

3R

ES

ET

CLO

CK

U9

MC

P13

0

+5V

C12

10uF

C10

0.1

SC

K1

GN

D

VCC

NC

OR

GG

ND

CS

CLK

DI

DO

R34

10.0

kU

1493

C56

8

108

109

1010

GN

D

VIN

+15V

-15V

AGN

D

1 24 3

+5V

D

DG

ND

VR2

DC

DC

NM

H05

15S

U12

9711

0PT0

U10

9711

0PT0

U11

9711

0PT0

U13

9711

0PT0

A.7.1 Analog Output – drawing 1 of 4

Page 76: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

66

Magtrol Model 6530 Power AnalyzerAppendix A: Schematics

AP

PE

ND

ICE

S

AMPS PHASE 1

VOLTS PHASE 1

WATTS PHASE 1

AMPS SUM

J1-1

J1-14

J1-2

J1-15

J1-3

J1-16

J1-10

J1-23

AGND

R35

499

R36

499

R17

10k

-15VA

-15VA

+15VA

+15VA

3

2

3

2

1

1

C22 0.01

D1BAT54S

D2BAT54S

R37

499

-15VA

+15VA

2

3

1

D3BAT54S

R37

499

-15VA

+15VA

2

3

1

D4BAT54S

R24

10kR2510k

C25 0.01

+15VA

-15VA

141112

13

4

U5-D+

LT2079

R27

10kR2610k

C24 0.01

810

9 U5-C+

LT2079

R20

10kR1910k

C23 0.01

75

6 U5-B+

LT2079

R1810k

13

2 U5-A+

LT2079

SYNCDATAINCLOCK

LOADRESET

1712131415161811101920

PAENPA0PA1PA2PA3PA4FSYNCDINSCLKLDACCLR

VOUT1

VOUT2

VOUT3

VOUT4

AGND

DGND2

28 8 2

VC

C

VD

D

VS

S

9 23 1 3 4V

RE

F –

VR

EF

+

+5V

+15

VA

–15V

A

–V

RE

F

+V

RE

F

AGN

D

DG

ND

DS

G

AD783422

6

21

7

U8

A.7.2 Analog Output – drawing 2 of 4

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67

Magtrol Model 6530 Power Analyzer Appendix A: Schematics

AP

PE

ND

ICE

S

AMPS PHASE 2

VOLTS PHASE 2

WATTS PHASE 2

VOLTS SUM

J1-4

J1-17

J1-5

J1-18

J1-6

J1-19

J1-11

J1-24

AGND

R40

499

R39

499

R1

10k

-15VA

-15VA

+15VA

+15VA

3

2

3

2

1

1

C26 0.01

D5BAT54S

D6BAT54S

R41

499

-15VA

+15VA

2

3

1

D7BAT54S

R42

499

-15VA

+15VA

2

3

1

D8BAT54S

R9

10kR1010k

C29 0.01

+15VA

-15VA

141112

134

U1-D+

LT2079

R12

10kR1110k

C28 0.01

810

9 U1-C+

LT2079

R4

10kR310k

C27 0.01

75

6 U1-B+

LT2079

R210k

13

2 U1-A+

LT2079

SYNCDATAINCLOCK

LOADRESET

1712131415161811101920

PAENPA0PA1PA2PA3PA4FSYNCDINSCLKLDACCLR

VOUT1

VOUT2

VOUT3

VOUT4

AGND

DGND2

28 8 2

VC

C

VD

D

VS

S

9 23 1 3 4V

RE

F –

VR

EF

+

+5V

+15

VA

–15V

A

–V

RE

F

+V

RE

F

AGN

D

DG

ND

DS

G

AD783422

6

21

7

U3

A.7.3 Analog Output – drawing 3 of 4

Page 78: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

68

Magtrol Model 6530 Power AnalyzerAppendix A: Schematics

AP

PE

ND

ICE

S

AMPS PHASE 3

VOLTS PHASE 3

WATTS PHASE 3

WATTS SUM

J1-7

J1-20

J1-8

J1-21

J1-9

J1-22

J1-12

J1-25

AGND

R44

499

R43

499

R5

10k

-15VA

-15VA

+15VA

+15VA

3

2

3

2

1

1

C30 0.01

D9BAT54S

D10BAT54S

R45

499

-15VA

+15VA

2

3

1

D11BAT54S

R46

499

-15VA

+15VA

2

3

1

D12BAT54S

R13

10kR1410k

C33 0.01

+15VA

-15VA

141112

134

U2-D+

LT2079

R16

10kR1510k

C32 0.01

810

9 U2-C+

LT2079

R8

10kR710k

C31 0.01

75

6 U2-B+

LT2079

R610k

13

2 U2-A+

LT2079

SYNCDATAINCLOCK

LOADRESET

1712131415161811101920

PAENPA0PA1PA2PA3PA4FSYNCDINSCLKLDACCLR

VOUT1

VOUT2

VOUT3

VOUT4

AGND

DGND2

28 8 2

VC

C

VD

D

VS

S

9 23 1 3 4V

RE

F –

VR

EF

+

+5V

+15

VA

–15V

A

–V

RE

F

+V

RE

F

AGN

D

DG

ND

DS

G

AD783422

6

21

7

U4

A.7.4 Analog Output – drawing 4 of 4

Page 79: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

69

AP

PE

ND

ICE

S

Glossary

Following is a list of abbreviations and terms used in this manual. For a list of symbols and abbreviations used on the 6530 display, refer to Section 2.3.2 – Display Guide.

Active Power ...............The sum of the instantaneous volts input multiplied by the instantaneous amps input = true power = watts.

Apparent Power ..........The product of volts root mean square and amps root mean square.

DSP ..............................Digital Signal Processing

EXT. SYNC. .....................External Synchronization. Using an external source to synchronize the measurements in cycle-by-cycle mode.

GPIB ............................General Purpose Interface Bus. IEEE-488 Instrument Bus Standard.

IEEE ............................Institute of Electrical and Electronics Engineers. Organization best known for developing standards for the computer and electronics industry.

Inrush (↑) ....................The initial current that is drawn when an electronic device is turned on. The inrush current can be substantially higher in magnitude than when the circuit is at its steady state.

MOV ............................Metal Oxide Varistor – transient suppressor, needed when inductive loads are used.

PA .................................Power Analyzer

PC ................................Personal Computer

PF .................................Power Factor = COSØ = True Power/(Vrms × Irms)

RMS .............................Root Mean Square

RS-232 .........................Recommended Standard-232C, a standard interface approved by the Electronic Industries Association (EIA) for connecting serial devices.

Summation ..................Mathematical sum of all currents entering the unit.

True Power ..................The sum of the instantaneous volts input multiplied by the instantaneous amps input = active power = watts.

VA ................................Volt Amperes

W ..................................Watts = Vrms x Irms x COSØ = True Power = Active Power, where Ø is the phase angle between V and I.

Page 80: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

70

Index

1-Phase, 2-Wire 181-Phase, 3-Wire 193-Phase, 3-Wire 203-Phase, 4-Wire 213-Volt, 3-Amp 22

AAbbreviations Used 9Active Power 17,69Amp Scaling 26Amp Scaling Setup Menu 26Amps Gain 33Amps Input 10Amps Signal 33Analog Output 11

Hardware Connection 55Setup Menu 55Software Configuration 55

Analog Outputs 54Analog Processing 32Apparent Power 17,69Average Mode 30

BBaud Rate 44Buttons 5,6

CCalibration 56

Commands 51,56Mode 52Process 52,57Schedule 51,56Setup 52

Channel Assignments 54Circuit Breakers 16Closed-Box Calibration 51,56Commands

Calibration 51,56Configuration 47Data Output 50

Communication Commands 47Communication Parameters 44Configuration Commands 47Connection

6530-to-PC 44Analog Output Board 55RS-232 43

Continuous Mode 41Contrast Settings 8Controls 5,6

Crest Factor 41CurrentCurrent/Potential Transformer Connection 26Current Overload 15Custom Display 31Custom Main Menu 15Cycle-by-Cycle Mode 29,41

DData Format 45Data Output Commands 50Data Sheet 2Data Termination Characters 46Digital Processing 34

EExt. Sync. 11,69External Sensor 10,24External Sensor Scale Factor Setup Menu 25External Shunt 34

FFeatures 1Front Panel 5

GGain

Amps 33Volts 32

GPIBInstallation 42Primary Address 42

GPIB/IEEE-488 11GPIB Interface 42

HHold Mode 30

IInput Module 10Inputs 10

Amps Input 10Ext. Sync. 11External Sensor 10Voltage Input 10

Inrush 69Inrush Current 40Interrupt Driven

AC 35DC 37

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71

Magtrol Model 6530 Three-Phase Power Analyzer Index

LLine Voltage 13

MMain Menu 14Main Program

AC 36DC 38

Measurement Filter 23Measurement Methods 41Measurement Modes 39Menus

Amp Scaling Setup Menu 26Analog Output Setup Menu 55Custom Main Menu 15External Sensor Scale Factor Setup Menu 25Main Menu 14Phase Main Menu 14Summation Main Menu 14Volt Scaling Setup Menu 28

Metal Oxide Varistor 15,69

OOutput Amps 46Output Element 46Output Frequency 46Outputs 10

Analog Output 11Output Total 45Output Volts 46Output Watts 46

PPeak 39Peak Hold 31,40Phase Main Menu 14Phase Setup 29Primary Address 42Programming 46

RRear Panel 10Remote Voltage Sense 16RMS 41,69Round-Off Error 39RS-232

Connection 43RS-232C 11RS-232 Interface 43

SScaling Activated 27Secondary Functions 6Self-Test 13

Sensor Substitution 24Setup 17Signal

Amps 33Volts 32

Single-Phase, Three-Wire 19Single-Phase, Two-Wire 18Summation 69Summation Main Menu 14Surge Protection 15Symbols Used 9

TTesting Instrumentation Setup 17Three-Phase, Four-Wire 21Three-Phase, Three-Wire 20Three-Volt, Three-Amp 22Transient Overloads 15Transient Voltage Suppression 16Troubleshooting 58

UUnpacking 1

VVacuum Fluorescent Display 8Voltage Gain 32Voltage Input 10Voltage Signal 32Volt Scaling Setup Menu 28Volts Scaling 28

WWiring Modes 17–31

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72

Service Information

RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION

Before returning equipment to Magtrol for repair and/or calibration, please visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the Return Material Authorization (RMA) process. Depending on where the equipment is located and which unit(s) will be returned, you will be directed to either ship your equipment back to Magtrol, Inc. in the United States or Magtrol SA in Switzerland.

Returning Equipment to Magtrol, Inc. (United States)

When returning equipment to Magtrol, Inc.’s factory in the United States for repair and/or calibration, a completed Return Material Authorization (RMA) form is required.

1. Visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the RMA process.

2. Complete the RMA form online and submit.

3. An RMA number will be issued to you via e-mail. Include this number on all return documentation.

4. Ship your equipment to: MAGTROL, INC. 70 Gardenville Parkway Buffalo, NY 14224 Attn: Repair Department

5. After Magtrol’s Repair Department receives and analyzes your equipment, a quotation listing all the necessary parts and labor costs, if any, will be faxed or e-mailed to you.

6. After receiving your repair estimate, provide Magtrol with a P.O. number as soon as possible. A purchase order confirming the cost quoted is required before your equipment can be returned.

Returning Equipment to Magtrol SA (Switzerland)

If you are directed to ship your equipment to Switzerland, no RMA form/number is required. Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions:

1. Ship your equipment to: MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens / Fribourg Switzerland

VAT No: 485 572

2. Pleaseuseourforwarder:TNT•1-800-558-5555•AccountNo154033 Only ship ECONOMIC way (3 days max. within Europe)

3. Include the following documents with your equipment:

• DeliverynotewithMagtrolSA’saddress(aslistedabove)

• Threeproformainvoiceswith:

• YourVATnumber • Value-forcustomspurposesonly • Descriptionofreturnedgoods • Originofthegoods(ingeneral,Switzerland) • Noticedfailures

4. A cost estimate for repair will be sent to you as soon as the goods have been analyzed. If the repair charges do not exceed 25% the price of a new unit, the repair or calibration will be completed without requiring prior customer authorization.

Page 83: Model 6530 User's Manual - Magtroli 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely

www.magtrol.comTesting, Measurement and Control of Torque-Speed-Power • Load-Force-Weight • Tension • Displacement

MAGTROL INC70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

MAGTROL SARoute de Montena 771728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

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