MOD. 923 U.V. CURING SYSTEM - ESC

41
MOD. 923 U.V. CURING SYSTEM - OPERATING AND SERVICE MANUAL I Dynachem

Transcript of MOD. 923 U.V. CURING SYSTEM - ESC

Page 1: MOD. 923 U.V. CURING SYSTEM - ESC

MOD 923 UV CURING SYSTEM

-

OPERATING AND SERVICE MANUAL

I Dynachem

~chem UV CURING

SYSTEM

NOTICE PRIOR TO INSTALLING OPERATING OR PERFORMING MAINTENANCE ON THE UV CURING SYSTEM THIS INSTRUCTION MANUAL SHOULD BE READ CAREFULLY

TO THE BEST OF OUR KNOWLEDGE THE INFORMATION CONTAINED HEREIN IS CORRECT HOWEVER DYNACHEM DOES NOT GUARANTEE THE COMPLETENESS OR ACCURACY OF THE INFORMATION USER IS RESPONSIBLE FOR THE SAFE INSTALLATION AND OPERATION OF THE UV CURING SYSTEM

DynachemUV CURING SYSTEM 24

GENERAL 1) Conveyor width 710 mm 28 inches

SPECIFICATIONS 2) Working width 610 mm 24 inches

3) Type of Lamp mercury vapour lamps 5000W 5000W

Electrical

4) Power type 3 phase 5060 Hz Ground

5 Nominal voltage 380 - 415 - 480

Model 922 923

6) Number of lamps 2 3

7) Power consumption (kVA) 13 15

8) Phase Amperage (Max) 380V 34A 37A 415V 31A 34A 480V 27A 29A

9) Lamp width 760 mm 30 inches

10) Cooling Fan 1x11kW 2xO75 kW Flow rate 2000 m3h 2000 m3h

1177 SCFM 1177 SCFM

11) Conveyor Speed Stepless adjustment from 1 to 10 mmin (3 to 33 feet min)

12) Conveyor Height 950 mm 374 inches

Overall Dimensions

13) Width 2050 mm 807 inches

14) Length 980 mm 386 inches

15) Height 1230 mm 484 inches

16) Minimum space for operator 800 mm 32 inches (see floor plan)

17) Minimum space for maintenance 500 mm 20 inches (see floor plan)

1-1

~hem UV CURING SYSTEM 24

Model 922 923

18) Gross Weight 640 kg 720 kg 1410 Ib 15871b

19) Net Weight 440 kg 510 kg 970 Ib 11241b

20) System flow rate requirement The exhaust air volume is approximately 900 m3h at 3 to 5 m from the machine (530 Ft3min at 10 to 15 Ft)

21) Pipe diameter to connect blower and machine is 0mm 150(6 inches)

WORKING 1) Maximum thickness of the plate 9 mm 0350 inches CHARACTERISTICS

1middot2

DynachemUV CURING

SYSTEM

FLOOR PLAN

800 (32)

OPERATOR

500

ELECTRICAL CONNECTION

- See general specification

1middot5

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

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L2

L3

LS1

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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34

25mm2

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C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

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7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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0 0c CIS U

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

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25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

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CI a oc -J=0Jo 2E -0_laquoI

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CI CD-CD E 0 CD 0 E ltC

C = e c

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7 8 13 141~ 1~ 1~I I I I

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----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

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Jo E g E ~ O

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I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

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High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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CI oc -J - I) -Ja g E o

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CD -J lIS cE gtC CD~ 5- lIS

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ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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CI OC -l I)lc _g E O

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CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

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E ca

I

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M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

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Page 2: MOD. 923 U.V. CURING SYSTEM - ESC

~chem UV CURING

SYSTEM

NOTICE PRIOR TO INSTALLING OPERATING OR PERFORMING MAINTENANCE ON THE UV CURING SYSTEM THIS INSTRUCTION MANUAL SHOULD BE READ CAREFULLY

TO THE BEST OF OUR KNOWLEDGE THE INFORMATION CONTAINED HEREIN IS CORRECT HOWEVER DYNACHEM DOES NOT GUARANTEE THE COMPLETENESS OR ACCURACY OF THE INFORMATION USER IS RESPONSIBLE FOR THE SAFE INSTALLATION AND OPERATION OF THE UV CURING SYSTEM

DynachemUV CURING SYSTEM 24

GENERAL 1) Conveyor width 710 mm 28 inches

SPECIFICATIONS 2) Working width 610 mm 24 inches

3) Type of Lamp mercury vapour lamps 5000W 5000W

Electrical

4) Power type 3 phase 5060 Hz Ground

5 Nominal voltage 380 - 415 - 480

Model 922 923

6) Number of lamps 2 3

7) Power consumption (kVA) 13 15

8) Phase Amperage (Max) 380V 34A 37A 415V 31A 34A 480V 27A 29A

9) Lamp width 760 mm 30 inches

10) Cooling Fan 1x11kW 2xO75 kW Flow rate 2000 m3h 2000 m3h

1177 SCFM 1177 SCFM

11) Conveyor Speed Stepless adjustment from 1 to 10 mmin (3 to 33 feet min)

12) Conveyor Height 950 mm 374 inches

Overall Dimensions

13) Width 2050 mm 807 inches

14) Length 980 mm 386 inches

15) Height 1230 mm 484 inches

16) Minimum space for operator 800 mm 32 inches (see floor plan)

17) Minimum space for maintenance 500 mm 20 inches (see floor plan)

1-1

~hem UV CURING SYSTEM 24

Model 922 923

18) Gross Weight 640 kg 720 kg 1410 Ib 15871b

19) Net Weight 440 kg 510 kg 970 Ib 11241b

20) System flow rate requirement The exhaust air volume is approximately 900 m3h at 3 to 5 m from the machine (530 Ft3min at 10 to 15 Ft)

21) Pipe diameter to connect blower and machine is 0mm 150(6 inches)

WORKING 1) Maximum thickness of the plate 9 mm 0350 inches CHARACTERISTICS

1middot2

DynachemUV CURING

SYSTEM

FLOOR PLAN

800 (32)

OPERATOR

500

ELECTRICAL CONNECTION

- See general specification

1middot5

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

itC) - =tE oc e -J C) I)

Jo E g E ~ O

it 0 E as

I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

_ _ M2 3shy

High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 3: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING SYSTEM 24

GENERAL 1) Conveyor width 710 mm 28 inches

SPECIFICATIONS 2) Working width 610 mm 24 inches

3) Type of Lamp mercury vapour lamps 5000W 5000W

Electrical

4) Power type 3 phase 5060 Hz Ground

5 Nominal voltage 380 - 415 - 480

Model 922 923

6) Number of lamps 2 3

7) Power consumption (kVA) 13 15

8) Phase Amperage (Max) 380V 34A 37A 415V 31A 34A 480V 27A 29A

9) Lamp width 760 mm 30 inches

10) Cooling Fan 1x11kW 2xO75 kW Flow rate 2000 m3h 2000 m3h

1177 SCFM 1177 SCFM

11) Conveyor Speed Stepless adjustment from 1 to 10 mmin (3 to 33 feet min)

12) Conveyor Height 950 mm 374 inches

Overall Dimensions

13) Width 2050 mm 807 inches

14) Length 980 mm 386 inches

15) Height 1230 mm 484 inches

16) Minimum space for operator 800 mm 32 inches (see floor plan)

17) Minimum space for maintenance 500 mm 20 inches (see floor plan)

1-1

~hem UV CURING SYSTEM 24

Model 922 923

18) Gross Weight 640 kg 720 kg 1410 Ib 15871b

19) Net Weight 440 kg 510 kg 970 Ib 11241b

20) System flow rate requirement The exhaust air volume is approximately 900 m3h at 3 to 5 m from the machine (530 Ft3min at 10 to 15 Ft)

21) Pipe diameter to connect blower and machine is 0mm 150(6 inches)

WORKING 1) Maximum thickness of the plate 9 mm 0350 inches CHARACTERISTICS

1middot2

DynachemUV CURING

SYSTEM

FLOOR PLAN

800 (32)

OPERATOR

500

ELECTRICAL CONNECTION

- See general specification

1middot5

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

itC) - =tE oc e -J C) I)

Jo E g E ~ O

it 0 E as

I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

_ _ M2 3shy

High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 4: MOD. 923 U.V. CURING SYSTEM - ESC

~hem UV CURING SYSTEM 24

Model 922 923

18) Gross Weight 640 kg 720 kg 1410 Ib 15871b

19) Net Weight 440 kg 510 kg 970 Ib 11241b

20) System flow rate requirement The exhaust air volume is approximately 900 m3h at 3 to 5 m from the machine (530 Ft3min at 10 to 15 Ft)

21) Pipe diameter to connect blower and machine is 0mm 150(6 inches)

WORKING 1) Maximum thickness of the plate 9 mm 0350 inches CHARACTERISTICS

1middot2

DynachemUV CURING

SYSTEM

FLOOR PLAN

800 (32)

OPERATOR

500

ELECTRICAL CONNECTION

- See general specification

1middot5

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

itC) - =tE oc e -J C) I)

Jo E g E ~ O

it 0 E as

I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

_ _ M2 3shy

High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 5: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING

SYSTEM

FLOOR PLAN

800 (32)

OPERATOR

500

ELECTRICAL CONNECTION

- See general specification

1middot5

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

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5

34

34

25mm2

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~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

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CI a oc -J=0Jo 2E -0_laquoI

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7 8 13 141~ 1~ 1~I I I I

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----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

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3

1 3

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73 f----I 1--_-1074

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C) -E e C) 0 E ~ I

13

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14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

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High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

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8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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High voltage transformer muffin fans

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

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F1

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5

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06 56A

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----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

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57 58 59 60

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Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

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High voltage transformer muffin fans

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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Ls2 1R1 _J Ls3 313

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51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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-v- Circuit for 4 lamps unit

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11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

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Emergency circuit line

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140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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COL3 T

7 8 9 to 11 12 13 14 15 16 I I

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K4 210 212 510

)1 r IIK5 514 L--J 513

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K5 214 216 514

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Page 6: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachemuv CURING

SYSTEM

WARRANTY

The UV curing system is warranted by Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynashychem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the UV curing system

Dynachem for an additional 90 days period warrants that it will reshyplace or repair at its option any part that proves to be defective hoshywever the customer will be responsible for all labor charges during this additional 90 days period

Dynachem should be notified in writing of any defect in material or workmanship of the UV curing systelltand if so instructed by Dynashychem the Uv curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair

Neither the UV curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem

This warranty is effective only under the condition that the UV cushyring system is installed in accordance with Dynachem specificashytions

Additionally the warranty is null and void if the UV curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representatishyves or by written permission from Dynachem

The warranty for the UV curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period

Dynachems liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor charshyges in certain instances and in no case shall Dynachem be responshysible for any consequential damages nor shall Dynachems liability in any case exceed the amount of the purchase price of the UV cushyring system

This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose

DYNACHEM is a Registered Trademark

1middot6

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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Dynachem UV CURING SYSTEM

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Dynachem UV CURING SYSTEII

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8 9 10 11 14 I I I 1~ 1~ I 1~1

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43 starting from 10565 Serial number 218-01-292

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16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

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Numbers between brackets 10 are referring to the

(10)1~---~

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7 8

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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Ls2 1R1 _J Ls3 313

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06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

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8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

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Emergency circuit line

36

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

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48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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Page 7: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING

SYSTEM

DESCRIPTION

INSTALLATION

ICaution j

The UV curing system has been specially designed for the safe and fast polymerization of the Ultra-Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prinshyted circuit boards

The wave-length of the UV curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing

The UV curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descrishybed in the following

Be sure to uncrate the UV curing system carefully and to inspect it imshymediately for shipping damage

Report any damage to the area Dynachem Office and notify the responshysible carrier in writing within 8 days from the delivery date

The two mercury-vapour lamps are usually shipped in separate cardshyboard boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields

Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage

The hood can be easily lifted up and supported using the holding rod supplied Connect the UV curing system to electrical power

The direction of the conveyor belt is set to normally rotate from left to right

A powerfull exhaust blower is supplied with the UV curing system this should be placed in a convenient position (eg against a wall on a suitable support) and connected to the exhaust duct on top of the UV curing system lamp hood A flexible exhaust hose is provided

The purpose of this blower is to cool the lamps and to exhaust the ozoshyne from the working area therefore the warm air should be blown out of the working place

Suitable electrical terminals are provided inside the UV curing syshystem and the blower should be connected to them

Switch on the laquoMainraquo switch of the UV curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary

Push laquoSET UPraquo button and adjust convejor speed turning the potentioshymeter

Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush

1-7

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

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V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

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Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

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Page 8: MOD. 923 U.V. CURING SYSTEM - ESC

MAINTENANCE

DynachemUV CURING

SYSTEM

The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers

Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative beltshytensioning screw

The only lubrication required is a small dab of gear grease in roller beashyrings as well as a little chain oil on drive chains this should be done dushyring routine preventative maintenance service

III-1

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

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1 2 3 5 6 7 8 9I I I I I I I

S1

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Dynachem UV CURING SYSTEM

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(3) (4) 5 6

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57 58 59 60

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

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0 35A

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40

32D4 41

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313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

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48 50

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Page 9: MOD. 923 U.V. CURING SYSTEM - ESC

Kindly supply the machine

Qty__ Ref ____ Part number ______ Fig __

~achem UV CURING

SYSTEM

SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following inshyformation be included with the order

uv CURiNG SYSTEM 24

REF DESCRIPTION

Exhaust pipe 0 15010 mt) Safety lockable device

ART NUMBER

226-22middot30200 226-22-303-00 226-2(116-00 22KlG047oo

Serial number

Exact shipping address ____________~_____

Shipping method ___________________

Orders should be placed with your local Dynachem office or distribushytor

IV-1

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

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1 25mm2

c ()

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CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

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7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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IJIJ

0 0c CIS U

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~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

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CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

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13

- I

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14 15

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

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High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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CI oc -J - I) -Ja g E o

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CD -J lIS cE gtC CD~ 5- lIS

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CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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0 C -(1) C l 0 () l 0

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CI OC -l I)lc _g E O

Z omiddot c

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CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

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CI 0 C -(1) C l 0 () l 0 I

Z 0 c

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M -=l E U

0

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7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

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51

K4 210 212 510

)1 r IIK5 514 L--J 513

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53

K5 214 216 514

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Page 10: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING

SYSTEM

STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS

A ASSY BOT

CIR CYLN COMPL

CONN CTR CU

0 OIMEN EV

FED HR INO-

JOG LAM LAT CUT

LEN LFT LUBE

OV PH PN

PNEUM REL REG

RT SECT SH

SPROCK SUPP SW

TEMP TRNS V

VERT

Amps Assembly Bottom

Circuit Cylinder Complete

Connector Centering Centering unit

Diameter Dimension Electrovalve

Feed Hot roll Indicator

Jogging Lamination Lateral cutting

Length Left Lubricating

Old Version Phase Part Number

Pneumatic Release Regulator

Right Section Shore

Sprocket Support Switch

Temperature Transport Volts

Vertical

IVmiddot2

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

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Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

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3tE -I I ii

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Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

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57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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06 05 04 313 35 32

Circuit for 3

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11 12 13 14 15 16 I I I I I

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lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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Page 11: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING SYSTEM 24

MASTER LIST ELECTRIC PARTS

PART NUMBER DESCRIPTION

218-00-001-00 218-00-002-00 218-()()025-00 218-00-025-01 218-00-025-02

218-00-026-00 218-00-045-00 218-00-046-00 218-00-047-00 218-20-100-00

218-20-100-01 218-20-100-02 218-20-100-03 218-20-101-00 218-20-101-01

218-20-102-00 218-20-103-00 218-20-104-00 218-20-105-00 218-20-106-00

218-20-107-00 218-20-108-00 218-20-109-00 218-20-110-00 218-20-111-00

218-20-112-00 218-20-113-00 218-20-114-00 218-20-115-00 218-20-116-00

218-20-116-01 218-20-116-02 218-20-117-00 218-20-118-00 218-20-119-00

218-20-120-00 218-20-120-01 218-20-120-02 218-20-120-03 218-20-121-00

218-20-122-00 218-20-122-01 218-20-122-02 218-20-122-03 218-20-122-04

PCB DrIver ESOVAR 53 or 51 GearmotorWEG KGG-613 G13 Emergency stop button assy middot Red mushroom head 077 EER middot Normal closed contact 077 E01

Mercury vapor lamp 5000W 760 mm Ground terminal block EK 1632 Wire terminal block SAK 432 Muffin fan 5060 Hz 1518W Main transformer 84 KVA (2deg serie) 380V50 Hz

middot Main transformer 84 KVA (2deg serie) 220V50 Hz middot Main transformer 84 KVA (2deg serie) 415V50 Hz middot Main transformer 84 KVA (2deg serie) 480V60 Hz Fuse 5 x 20 1 A Omega middot Terminal block connection fuse holder SAKS1

Lamp contactor Bulb24V Ampmeter M170 105 Pantec Hozone free UV Bulbs L80-68-H Capacitor 4 F 1200V

Main sw 503-110P Breter 3 PH OK light ind 105 DTL 500 3 PH microswitch 114-FT03 Safety line magnetic sw OT (Specify voltage) Safety 1 ry transformer 01

Auxiliary transformer T1 Safety 2ry coil 220V transformer 02 Safety 2ry coil 24V transformer 03 Safety blowers magnetic sw 04-05 Blower UHC 182M Utentra 380V50 Hz

middot Blower LIHC 182M Utentra 415V50 Hz middot Blower UHC 182M Utentra 480V60 Hz Safety gearmotor mag sw 06 Speed adjustment potentiometer Amperometric transformer TAPK 105

Pilot lamp power on assy (Specity color) middot White head ind 080LSFB middot Red head i nd 080LSFR middot Lamp holder 080ADV Blowers main contactor Kt

Push button assy (Specify color) Yellow head ind 080PLGG Green head ind 080PLVG 1 NO + 1 NC contact 080 B11V 1 NO contact 080 B10V

IV-3 J

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

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Dynachem UV CURING SYSTEII

1 6

2

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8 9 10 11 14 I I I 1~ 1~ I 1~1

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56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

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57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

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F1

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----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

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c II C a II

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

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38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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Page 12: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING SYSTEM 24

PART NUMBER DESCRIPTION

218-20-123-00 218-20-124-00 218-20-124-01 218-20-124-02 218-20-125-00

218-20-126-00 218-20-127-00 218-20-128-00 218-20-128-01 218-20-129-00

218-20-129-01 218-20-132-00 218-20-134-00

Safety microswitch AZ15ZVR Switchoff lamps push button assy middot Red head 080PRG middot 1 NC contact 080F01V Hour counter HCM7212124 Vdc

RC-ARC voltage fi Iter Diode rectifier bridge KBL04 Relay L Y2 12AC middot Socket relay PTF08A Relay MY2 24AC

Socket relay PYF 08A Lamps housing handle Heigh voltage insulation cable

IV-4

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

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6mm2

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1 25mm2

c ()

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--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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7 24V~1 9 41I IL ____ 103

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

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7 8 13 141~ 1~ 1~I I I I

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C3 C4

27 28

1 3

1 I

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_I 33 34

2

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1 3

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

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)( oc em 25-shycshy01oE

--

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16

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s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

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8 9 10 11 14 I I I 1~ 1~ I 1~1

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5

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43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

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8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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gtlt01 CI~--elc=0=oE

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

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5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

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E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

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CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 13: MOD. 923 U.V. CURING SYSTEM - ESC

DynachemUV CURING SYSTEM 24

MASTER LIST MECHANIC PARTS

PART NUMBER DESCRIPTION

218-02middot005-00 218-02middot006-00 218-02-007-00 218-02-008-00 218middot02-009-00

218middot02middot010-00 218-02middot011-00 218-02middot012middot00 218-02middot048middot00 218middot22-300-00

218middot22-301-00 218middot22middot302middot00 218middot22middot303-00

Conveyor belt 710 mm (405 mt) Chain drive 38 x 732 Trns roll D 100 x 717middot Drive Trns roll D 60 x 717 bull Drive SprockZ 10318

Sprock Z 1438 Sprock Z 24 38 Sprock Z 30 38 New reflector Brakets lamps supporting

Ceramic faston sup Exhaust pipe D 150 (10 mt) Safety lockable device

IVmiddot5

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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0 0c CIS U

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~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

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57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

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shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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Page 14: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem uv CURING SYSTEM

NOTE ISSU ED 10387

REV

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

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Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

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Reactance

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Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

T

3tE -I I ii

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Reed microswitch

Photocell

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Antistatic bars

Buffer relays module

Encoder

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Dvnachem Uv CURING SYSTEM

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S1

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1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

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C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

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N 0 E as

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

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~~-------vr------~

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)( oc em 25-shycshy01oE

--

--

--

16

)(Or

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s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

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56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

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5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

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Ls2 1R1 _J Ls3 313

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l oc -J-- I)Ja g E o

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c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

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i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

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l52

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53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

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s litshy

lit oc -s =enSa g E U

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Page 15: MOD. 923 U.V. CURING SYSTEM - ESC

__

FIG 1

UV CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Emergency stop button assy 218-00-025-00 2 Lamps housing handle 218-20-132-00 3 Main sw 5Q3110P Breter 218-20-107-00 4 Safety lockable device 218-22-303-00

ISSUED 10387

REV

-------_ -------shy

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

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57 58 59 60 611 62 63

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Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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Page 16: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

IIljllll

NOTE ISSUED 10387

REV

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

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Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

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3tE -I I ii

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Led

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Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

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$----$ _+dynamo

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Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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3

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5

34

34

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

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25231 1----0----3 1---- 1-_-+26

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C3 C4

27 28

1 3

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2

3

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1 l

73 f----I 1--_-1074

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

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16

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8 9 10 11 14 I I I 1~ 1~ I 1~1

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43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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c II C a II

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

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bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

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en

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s litshy

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lit 0 c G) c - s 0 CJ

s 0 J

Page 17: MOD. 923 U.V. CURING SYSTEM - ESC

FIG 2

UV CURING SYSTEM 24

REF DESCRIPTION

1 Safety microswitch AZ15ZVR 2 New reflector 3 Brakets lamps supporting 4 Ceramic faston sup 5 Heigh voltage insulation cable 6 Conveyor belt 710 mm (405 mt)

PART NUMBER

218middot20middot123-00 218middot02middot048-00 218middot22middot300middot00 218-22middot301middot00 218middot20middot134-00 218-02-005-00

iISSUED 10387 I

REV i

______________________ jiI

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

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Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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c ()

jishy() CD it 0 0shy

cc

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L2

L3

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5

34

34

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

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25231 1----0----3 1---- 1-_-+26

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Dynachem UV CURING SYSTEII

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2

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43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

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8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

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3

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15 25mnf 514

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

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F1

16 5

5

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(3) (4) 5 6

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57 58 59 60

1447

Numbers between brackets 10 are referring to the

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(11) 2----~ (6)(12)3

7 8

P1

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High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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K1 04

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Ls2 1R1 _J Ls3 313

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06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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~ CI = R2oc Oc-= -= 46

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8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

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36

IFcs2

37

IFcs

38

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38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

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48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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Page 18: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

---

NOTE ISSUED 10387

REV

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

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L2

L3

LS1

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6mm2

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3

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1 25mm2

c ()

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CD

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

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0 0c CIS U

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--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

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7 8 13 141~ 1~ 1~I I I I

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1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

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N 0 E as

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

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s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

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-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

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Z 0 c

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E ca

I

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0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

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N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 19: MOD. 923 U.V. CURING SYSTEM - ESC

FIG 3

UV CURING SYSTEM 24

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

DESCRIPTION

Gearmotor WEG KGGmiddot613 G13 Hour counter HCM7212124 Vdc PCB Driver ESOVAR 53 or 51 3 PH microswitch 114-FT03 Main sw 503middot110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw OT (Specify voltage) Auxiliary transformerT1 Blowers main contactor K1 Relay LY212AC Relay MY2 24AC Safety gearmotor mag sw 06 Safety blowers magnetic sw 04middot05 Safety 2ry coil24V transformer 03 Safety 2ry coil 220V transformer 02 Safety 1 ry transformer 01

PART NUMBER

218-00-002()() 218-20-125-00 218()()()()1()() 218-20-109-00 218-20-107()() 218-20-108-00 218-20-110()() 218-20-112()() 218-20-121()() 218middot20-128-00 218middot20-129-00 218-20-117()() 218-20-115-00 218middot20middot114()() 218-20middot113()() 218middot20-111()()

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

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5 6AZ1 97

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57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

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57 58 59 60

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7 8

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

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37

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140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

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47

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56 58

49 51

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Page 20: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

t

bull

bull NOTE

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

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Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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c ()

jishy() CD it 0 0shy

cc

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L2

L3

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3

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1 25mm2

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CD

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7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

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7 8 13 141~ 1~ 1~I I I I

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f24 TR2

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C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

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73 f----I 1--_-1074

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N 0 E as

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

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)( oc em 25-shycshy01oE

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--

16

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8 9 10 11 14 I I I 1~ 1~ I 1~1

10

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56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

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5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

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o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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c II C a II

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

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i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

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C E ca

I

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T

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0

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COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

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s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

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illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

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Page 21: MOD. 923 U.V. CURING SYSTEM - ESC

FIG 4

UV CURING SYSTEM 24

REF DESCRIPTION

1 Muffin fan 5060 Hz 1518W 2 Safety microswitch AZ15ZVR 3 Amperometric transformerTAPK 105 4 Capacitor 4uF 1200V 5 Main transformer 84 KVA (2deg serie)

PART NUMBER

218middot00-047-00 218-20-123-00 218-20-119-00 218-20-106-00 218-20-100-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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~E

l5mm2

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24V8 8 41II 15mm2

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

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C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

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14 15

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Dynachem UV CURING SYSTEII

1 6

2

3

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8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

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5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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CI oc -J - I) -Ja g E o

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CD -J lIS cE gtC CD~ 5- lIS

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CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

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0l (1)0 -gc0 -- 00_

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0 C -(1) C l 0 () l 0

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CI OC -l I)lc _g E O

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to 58

51

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53

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s 0 CJ

s 0 J

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en

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s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 22: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

bull NOTE

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

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6mm2

2

3

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1 25mm2

c ()

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~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

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CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

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CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

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13

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14 15

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

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)( oc em 25-shycshy01oE

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--

--

16

)(Or

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8 0cP E1ii cPEE2 0r 1cP

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8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

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CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

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E ca

I

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M -=l E U

0

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COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 23: MOD. 923 U.V. CURING SYSTEM - ESC

FIG 5

REF

1 2 3 4 5 6 7 8 9

5

UV CURING SYSTEM 24

DESCRIPTION

Push button assy (Specify color) Conveyor belt 710 mm (405 mt) Pilot lamp power on assy (Specify color) Pilot lamp power on assy (Specify color) Emergency stop button assy Push button assy (Specify color) Speed adjustment potentiometer Switchoff lamps push button assy Ampmeter M170 105 Pantec

PART NUMBER

218middot20middot122middot00 218-02-005-00 218middot20-120-00 218middot20middot120-00 218-00middot025-00 218middot20-122-00 218middot20-118-00 218middot20middot124-00 218middot20-104-00

ISSUED 10387

REV

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

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~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

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IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

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V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

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C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

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(W)C) - E oc e -J (W)

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(W) C)

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it 0 E as

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13

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Q4

14 15

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Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

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549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

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CIco

er -r shy01oE

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s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

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gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

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Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

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C E ca

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I) -T

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0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 24: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

bull

bull

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

itC) - =tE oc e -J C) I)

Jo E g E ~ O

it 0 E as

I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

_ _ M2 3shy

High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 25: MOD. 923 U.V. CURING SYSTEM - ESC

FIG 6

Uv CURING SYSTEM 24

REF DESCRIPTION PART NUMBER

1 Exhaust pipe D 150 (10 mt) 218-22-302-00 2 Safety lockable device 218-22-303-00 3 Blower UHC 182M Utentra380V50 Hz 218-20-116-00 4 Muffin fan 5060Hz 1518W 218-00-047-00

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

3

1 3

1 l

73 f----I 1--_-1074

___ I 75 76

--------------------------~v~------------~

N 0 E as

N C)

(W)C) - E oc e -J (W)

I) 0Jo8shy

E eE E as-as ~ 0_ I

(W) C)

itC) - =tE oc e -J C) I)

Jo E g E ~ O

it 0 E as

I

it C)

C) -E e C) 0 E ~ I

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

-(- -1 - -1- -I-r-I-r-I--r+--shy-

549 LH--++-+-t--l414 48

~~-------vr------~

High voltage transformer muffin fans

)( oc em 25-shycshy01oE

--

--

--

16

)(Or

CIco

er -r shy01oE

High voltage transfonnershymuffin fans g

s 6- 00Eraquo ~ COr cPocu

8 0cP E1ii cPEE2 0r 1cP

~o

8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

t J

4147r-~--06

56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

~ -Il ~~N2 -I

CI) I 2_ 132 1raquo= ICI)

SauE -~CI)shy

I c i2

_ _ M2 3shy

High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 26: MOD. 923 U.V. CURING SYSTEM - ESC

0

Dynachem UV CURING SYSTEM

I

Block connection R Coil of relay 0 $ =tt Malemiddot female Contact NOCN connector -Igtishyt f

S 11-lt Push buHon NO Contact NC

T ~ Elt Contacts Push buHon NC RVNO + NCT -(

Fe CAMicroswitch NO Condenser Cl + )1 FFe Microswitch NC Fuse holder AZ T

Block connection Fc Proximity switch indo F RL -i IIt-IJ1= fuse holder ~ Fe Proximity switch cap L Pilot lamp L~ Iregregreg~ Ev 1Electrovalve S Switch Q--~

I bull I-----I

D+ Rectifier + K~middotEv Electrovalve cooling system ~ $RE~ Resistor

R1

tColumn where command is positioned

Page where command is positioned

46

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

T

Dynachem UV CURING SYSTEM

2314 LAMPmiddot 220f3804151480V bull 50160 Hz

-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

L1

shy

cshy2raquo llIO0- t ~ a 0 CW) 5

6mm2

2

3

aT 2 _____ 1

1 25mm2

c ()

i shyCD() 5~

~~ CDC)-cu ~E

CD

E-fi 0-it~() t~ gtoCU -cCUC)-cu ~E

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

I 5 220V

10

5

34

34

25mm2

OT ------)

C1lEc u o= u~clJClSushygtoC1l_c C1ltJ)-CIS

~E

l5mm2

7 24V~1 9 41I IL ____ 103

24V8 8 41II 15mm2

C1l

- _N C)E a0

IJIJ

0 0c CIS U

~C1l - NE~ gt0 0 Qiu)( _c

~ ClSfrn_ltC

--

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

---2 2 r-----+3

25231 1----0----3 1---- 1-_-+26

===TA1 L2 ===TA2L1

2827IEJshy Al

shyCL E laquoI

I

- Q)-CD E e ~ E ltC

V

CI a oc -J=0Jo 2E -0_laquoI

CI 0 E laquoI

I

CI CD-CD E 0 CD 0 E ltC

C = e c

c

7 8 13 141~ 1~ 1~I I I I

-1shy~ --l

3

1 -~ --1

f24 TR2

----ll-I_-111---+26

C3 C4

27 28

1 3

1 I

19 I--_~ 1-_-+20

_I 33 34

2

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57 58 59 60 611 62 63

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(3) (4) 5 6

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57 58 59 60

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Numbers between brackets 10 are referring to the

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7 8

P1

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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44 lamps unit shunt points 67-68

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lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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54

47

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48 50

56 58

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Page 27: MOD. 923 U.V. CURING SYSTEM - ESC

Air pressure gauge

Tc

r -- - - -- Contact brush +CNIL ______ J connector ring

ThermocoupleJ =gt

Temperature regulator

Reactance

Z Inductance ~

Rc RCmiddotARC voltageQ filter

Coil of remote control switch K$

T

IOFF 11 Contact NO

T

+ 11 Contact NC

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Dynachem UV CURING SYSTEM

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-------------------

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

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ML m FC ~ FC 1F1=

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3tE -I I ii

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Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

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1 6

2

3

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16

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57 58 59 60 611 62 63

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1 2 3 4 5 6 7 8 9I I I I I I I I

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(3) (4) 5 6

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57 58 59 60

1447

Numbers between brackets 10 are referring to the

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(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

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8 9 10

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06 05 04 313 35 32

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44 lamps unit shunt points 67-68

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~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

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Emergency circuit line

36

IFcs2

37

IFcs

38

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

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51

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l52

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53

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Page 28: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

reg Air exhaust ventilator

+ 24Vcc Power supply OUT INAL -

T Timercent ~ NO contact

T

1 NC contactT

SO $JUL Flashing alann

SA Buzzer alarm ~ S Push button lamp$

LO-shy

ML m FC ~ FC 1F1=

T

3tE -I I ii

~ I I I I I I -I I

R -~-ENe

Led

Block connection + led indication

Reed microswitch

Photocell

Transformer

Antistatic bars

Buffer relays module

Encoder

ltgt----$ Molal

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

R S T rshyPower line -=

c ()

jishy() CD it 0 0shy

cc

E

L2

L3

LS1

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6mm2

2

3

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1 25mm2

c ()

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CD

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--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

6mm2

2

3

2 T~ 4 220V~1 -[ ~_____ -Q2

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10

5

34

34

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 I I I I I I I

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25231 1----0----3 1---- 1-_-+26

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27 28

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2

3

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1 l

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1 6

2

3

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43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

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8 11 r-- 1 2 3 4

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16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

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10

F1

16 5

5

16

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-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

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(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

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E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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Ls2 1R1 _J Ls3 313

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l oc -J-- I)Ja g E o

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8 9 10

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44 lamps unit shunt points 67-68

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8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

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38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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Page 29: MOD. 923 U.V. CURING SYSTEM - ESC

$----$ _+dynamo

-- --

Dvnachem Uv CURING SYSTEM

1 2 3 5 6 7 8 9I I I I I I I

S1

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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Page 30: MOD. 923 U.V. CURING SYSTEM - ESC

-- --

Dvnachem Uv CURING SYSTEM

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Numbers between brackets 10 are referring to the

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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Page 31: MOD. 923 U.V. CURING SYSTEM - ESC

--

7 8 9 10 11 12 13 14 15 16 I I I I I I I I I I

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Dynachem UV CURING SYSTEM

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Numbers between brackets 10 are referring to the

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1 2 3 4 5 6 7 8 9 1 I I 1 I

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Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

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47

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Page 32: MOD. 923 U.V. CURING SYSTEM - ESC

--

Dynachem UV CURING SYSTEM

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5 6AZ1 97

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8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

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5

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(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

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High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

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C a) a) 0 0 I) a)

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

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Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

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36

IFcs2

37

IFcs

38

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38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

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48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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Page 33: MOD. 923 U.V. CURING SYSTEM - ESC

7 8 13 141~ 1~ 1~I I I I

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3

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2

3

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5 6AZ1 97

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8 11 r-- 1 2 3 4

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16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

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(3) (4) 5 6

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57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

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High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

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Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

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8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

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8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

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36

IFcs2

37

IFcs

38

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38A

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CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

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7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

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51

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l52

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53

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lit 0 c G) c - s 0 CJ

s 0 J

Page 34: MOD. 923 U.V. CURING SYSTEM - ESC

13

- I

Q4

14 15

--414

Dynachem UV CURING SYSTEII

1 6

2

3

115--=~--=---~4---------------

115--~---=----gtL-+-----ltr-----------1iiii

16

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549 LH--++-+-t--l414 48

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)( oc em 25-shycshy01oE

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--

--

16

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8 9 10 11 14 I I I 1~ 1~ I 1~1

10

5

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56 Driver type comes R1 I

43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

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l oc -J-- I)Ja g E o

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

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T

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I

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CI OC -l I)lc _g E O

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C E ca

I -gC CI

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CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

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bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

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lit 0 c G) c - s 0 CJ

s 0 J

Page 35: MOD. 923 U.V. CURING SYSTEM - ESC

--

--

--

16

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8 9 10 11 14 I I I 1~ 1~ I 1~1

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5

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43 starting from 10565 Serial number 218-01-292

5 6AZ1 97

[gt 10

8 11 r-- 1 2 3 4

5

16

57 58 59 60 611 62 63

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

- ~-+-1 i~~~ - ~--+~~ 414 49 ~__ 414 48

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High voltage transformer muffin fans

gtlt01 CI~--elc=0=oE

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

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7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

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51

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53

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illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 36: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9I I I I I I I I

115-=-=~--C----~f--------------I~

2 115=------~_+------------~

3

Fl

15 25mnf 514

13

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High voltage transformer muffin fans

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-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

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c II C a II

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7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

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~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 37: MOD. 923 U.V. CURING SYSTEM - ESC

-- --

6 7 8 9 10 11 12 13 14 16 I I I I I I I I I 1~ I

10

F1

16 5

5

16

AZl

5

06 56A

-t-- -- R1 I 43 56

----=9~-410t-=--~ ESOVAR 53 driver board (2) (1)

(3) (4) 5 6

Cgt (5)

57 58 59 60

1447

Numbers between brackets 10 are referring to the

(10)1~---~

(11) 2----~ (6)(12)3

7 8

P1

)(Oc cco Ocshy-shycshy01oE

High voltage transformer muffin fans

o- oCo Egtshy a)cogt a)c

CJ8

C a) a) 0 0 I) a)

CJ EQ)C a)ECi)

E I)C I a)-o

o =Comiddot 40E

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 38: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 1 I I 1 I

1

K1 04

I44 4 313 35 32 0506

~

- --I 1

Ls2 1R1 _J Ls3 313

2L

l oc -J-- I)Ja g E o

-y--

CI oc -J - I) -Ja g E o

0-u lIS-C 0 U

CD -J lIS cE gtC CD~ 5- lIS

ii IE

c shy

~

ClaquoI 0

CD gt0 -0laquo1shyElaquoI uCDmiddotshycC 5

c II C a II

a E Q c-gt-a-au

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 39: MOD. 923 U.V. CURING SYSTEM - ESC

7 I

8 9 10

51 Circuit for 2 lamps unit shunt points 66-68

06 05 04 313 35 32

Circuit for 3

44 lamps unit shunt points 67-68

-----v----

-v- Circuit for 4 lamps unit

~ CI = R2oc Oc-= -= 46

= = 414=c =cg e ee o i3

8 51

11 12 13 14 15 16 I I I I I

K1 ~~511 Push button 44 45

0 35A

IFcs1 Circuit for 2middot3

0

c CD

as e CD c-gtshy-CD-as t)

Emergency circuit line

36

IFcs2

37

IFcs

38

t-ltEMl

38A

E-cEM2

i 39A )

CNI

140A

CN21

139

R2 I 410

40

32D4 41

3505i 42

313 43D~

lamps unit shunt pOints 37middot38

Circuit for 4 lamps unit

Circuit for 2 lamps unit

shunt points 4OAmiddot38

Circuit for 3-4 lamps unit

Circuit for 2 lamps unit shunt pollts 41middot42

Circuit for 3middot4 lamps unit

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 40: MOD. 923 U.V. CURING SYSTEM - ESC

Dynachem UV CURING SYSTEM

1 2 3 4 5 6 7 8 9 L I L L L I L L

IK2 K3-~~~-k I -----k51 55 51056

54

47

K2 22 24 52

3

1

48 50

56 58

49 51

K3 K4 26 210 28 212 56 510

Z 0 c

-ishy () I)

C E ca

I

I) -T

iT

-- 0c () (1)CCIl-gO- ()

0l (1)0 -gc0 -- 00_

T

0 C -(1) C l 0 () l 0

I

V

CI OC -l I)lc _g E O

Z omiddot c

-i-() I)

C E ca

I -gC CI

CI(1)0C= ()(1)(1)shy C (1)l Cl O -g()-- l0 0

-g Ol(1)c I -- 0o_

CI 0 C -(1) C l 0 () l 0 I

Z 0 c

-i-() I)

E ca

I

E M

M -=l E U

0

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J

Page 41: MOD. 923 U.V. CURING SYSTEM - ESC

bull bull bull bull bull I

COL3 T

7 8 9 to 11 12 13 14 15 16 I I

3 s7lk llK4 5 510L--J59

to 58

51

K4 210 212 510

)1 r IIK5 514 L--J 513

l52

510t-c

53

K5 214 216 514

N G)Oc iCJ_ ecG)S cn O

OCJ degC osG)s85 - 00_

N 0 c G) C - s 0 CJ

s 0 J

z 0 s

OJ-CJ

en

E as

I

EC

C oc -s -en -Sa 2E O

iC0- 05c CJ eoG)CcnS 0 0 _ CJ osG)O8- - 00_

C 0 c G)-C

s 0 CJ

s 0 J

Z 0 t

OJ-CJ

en

E laquoI I

s litshy

lit oc -s =enSa g E U

illt 0c CJ eoG)ccnS 0 0 _ CJ os G)O8-0- 00_

lit 0 c G) c - s 0 CJ

s 0 J