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    Quarles: Flya Kite MM 1

    Material Management

    MM

    How the company procures and tracks the

    materials it uses and sells.

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    Quarles: Flya Kite MM 2

    The Module Concept

    Material management describes all purchasing activities for materials

    and services,

    all goods receipt functions,

    storingof materials and issuing materials and services for

    further use.

    The MM module is fully integratedinto any SAP business model anddemands integrated thinking andplanning.

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    Quarles: Flya Kite MM 3

    MM Functionality

    Describes all materials and services

    All vendors are described in MM and FI

    Where all purchasing activities occur

    Stores material-supplier relationshipsHolds information and rules of how to

    issuematerial and services in SAP.

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    Quarles: Flya Kite MM 4

    Organizational Structures

    Client

    Company Code

    Plant

    Storage Location

    PurchasingGroup

    PurchasingOrganization

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    Quarles: Flya Kite MM 5

    Client

    Highest hierarchical level in an SAPsystem

    A complete database containing all

    the tables necessary for creating afully integrated system

    Master records are created per client

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    Quarles: Flya Kite MM 6

    Company Code

    A required structural elementA legally independent entity

    The smallest organizational unit for

    which accounting can be carried outWhere business transactions are processed

    Whereaccounts are managed

    Where legalindividualfinancial statements,such as the balance sheet and the profit andloss statement, are created

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    The Plant

    Lowest valuation area

    Organizational level

    where MRP runsGenerally used to describe a

    production site, a distribution center

    or centralized warehouseMay be a physical or logical unit

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    Storage Location

    Subdivision of a plant

    Where materials are managed.

    May be a physical or logical unit.

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    Purchasing Group

    Is responsible for specified purchasingactivities

    Represents buyer(s)

    Used for reporting

    Optional element

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    Purchasing Organizations

    Organizational unit responsible forthe procurement of materials andservices for one or many plants andfor negotiating prices and terms of

    delivery with a vendorAssignment to plant(s) is mandatory

    Assignment to company codes is

    possibleRequired element not optional

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    Purchasing Organization

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    Organizational Data

    Flya Kite Corporation

    Client ......

    Flya Kite Corporation

    USA Company Code CC00

    Flya Kite Corporation

    Mexico CCMX

    Plant 2000

    Manufacturing site

    Storage location

    0010 warehouse

    Storage location

    0020 production

    Storage location

    0030 shipping

    Dist.Center 0001

    Mexico City

    Dist.Center 0002

    Cancun

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    Master Data

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    Vendor / Supplier Master

    In SAP, all pertinent information

    about a vendor is stored in thevendor master record.

    Vendor data will be used by

    MMpurchasingFI/COaccounting and controlling

    PP - production

    Vendors can be organized in vendoraccount groups.

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    Vendor Account Group

    Vendor masters are assigned to a

    vendor account group.

    Through field status maintenance,vendor account groups can be setup for

    one-time vendors, regional vendors,internal vendors, etc. a managementdecision as to how to do this

    The vendor account group controlsboth type and number rangeassignment for vendors.

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    Vendor / Supplier Master

    By editing the field statuses, amultitude of vendor account groupscan be created.

    In MM the vendor account numberwill be created and used - additionalfunctionality will be addedinsubsequent modules

    Vendor master data is maintained byboth the A/Pand the purchasingdepartments.

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    Material Master

    Each and every material in the system musthave a material master record

    Material related transactions cannot take placewithout this record

    Contains the material related pertinent data totrack and process transactions throughout thesystem

    DANGER WARNING BEWARE

    Material master record is tedious, contains a lot of

    minute details, and is very, very critical to a greatnumber of downstream transactions

    Mess this record up and you will pay at a futuretime and date in transactions in modules manylight years away

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    Material MasterThe most integrated record in SAP

    MM uses it to procure and trackmaterials

    PP uses it in planning and carrying outproduction

    SD uses it in selling and distributing theproduct to customers

    FI/CO uses it invoice customers andtrack costs of sales/production

    Users in these areas have differentviews of the master record

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    Material Master - Views

    Basic dataClassification

    Sales: sales organizationdata

    Sales: general/plant data

    Sales text

    Purchasing

    Purchase order text

    ForecastingMORE

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    Material Master - Views

    MRP 1, 2

    Work scheduling

    Storage

    Warehouse management

    Quality management

    AccountingCosting

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    Material Types

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    Material Type

    Used to categorize materials. Ex: raw materials, finished goods,

    trading goods, etc.

    Defines the materialattributes, e.g.,valuation, procurement, pricecontrol

    Also controls screen sequence,number assignment field selection,account determination

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    Material Type - Examples

    ROH - raw materials, purchased externallyonly, no sales view

    HAWA- trading goods, always purchasedexternally, are sold without any change to

    the material, no manufacturing views exist

    FERT-finished products are producedinternally no purchasing view exists

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    Quarles: Flya Kite MM 24

    Purchasing Info Record

    The purchasing info record providescontinuously updated information aboutthe relationshipof a specific materialwith aspecific vendor. Order unit, price, price changes,

    tolerances, reminder infos, historic data,statistics, texts

    Once this record is created, the particularvendor is automatically selected when thespecific material is to be purchased

    Choice of automatic or manual updating

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    Quarles: Flya Kite MM 25

    Transactions

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    Quarles: Flya Kite MM 26

    Transactions

    Transactions describe business

    activities in SAP.Number ranges are assigned to

    transactions to allow unique documents

    to be created for every singletransaction.

    Every transaction follows pre-configured rules.

    Unlike master data transactional data isdynamic - it constantly changes, usuallymany times per day.

    A t ti A t A i t

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    Automatic Account Assignment

    A a set of rules and master data which enablethe financial tracking of logistics movements.

    Created to avoid manual postings of financialtransactionswhich follow goods movementsto reflect the values of transferred materials. Movements create journal entries

    Ex: when physical movement of a quantity of a material isrecorded by scanning a bar code, a journal entry with theappropriate debit and credit is entered by the system inthe appropriate ledger(s)

    Used across all modules to keep track of thevalues of materialsthat are beingconsumed(e.g., production), or transferredinto othervaluation areas of the company.

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    Quarles: Flya Kite MM 28

    Automatic Account Assignment

    Example

    -Debit posting $100 -Credit posting $100

    -VBR goods issue -GBB offsetting

    to consumption raw material

    material expenses inventory account

    account 701000 102000

    -Movement type 261

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    Quarles: Flya Kite MM 29

    Goods Receipt

    Materials can be received as stockitems or non-stock items.

    Stock: capitalize and track as used

    Non-stock: expensed but quantitymay be tracked

    Receipt is possible from external or

    internal sources.

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    Quarles: Flya Kite MM 31

    Goods Receipt

    Tolerance limits can be set for goodsreceipt.

    How much variation from the data in the

    purchase order will be allowed

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    Quarles: Flya Kite MM 32

    Set rules for invoice receipt Quantity, price, receiving date

    Updates material master cost if movingaverage price is used

    Automatic account assignment for pricedifferences if allowed

    Verify actual versus target

    Invoice Verification

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    Quarles: Flya Kite MM 33

    Invoice Verification

    Three Way Check

    Purchase ordertarget quantity

    target price

    Goods receipt -actual quantity

    Invoice receiptactual price

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    Quarles: Flya Kite MM 34

    FI - MM Integration Points

    Invoice

    receiptPayment

    ProgramGoods

    Receipt

    AP(Vendor)

    D+ C-

    GR / IR

    $100

    Bank

    D+ C-

    Inventory

    $100

    $100$100

    D+ C-D+ C-

    $100

    $100

    $100

    $100

    Recon.

    AccountD+ C-

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    Quarles: Flya Kite MM 35

    Procurement Activities

    From requisition to purchase order

    Purchase Order

    Order Type

    Vendor

    Material/Service

    Quantity

    Delivery Date Price

    Text

    Add. Terms

    Goods

    Receipt

    Requisition

    Material/Service

    Quantity

    Delivery Date

    Acct.Assn. Category

    Item Category Text

    Plant

    Inventory

    Consumption

    Fl Kit MM T ti

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    Quarles: Flya Kite MM 36

    Flya Kite MM Transactions

    EXERCISE MM01: CREATE GENERAL

    LEDGER RECONCILIATION ACCOUNT

    We will create the control account in thegeneral ledger that links to the accountspayable subledger where the individualamounts owed to vendors are trackedReconciliation account must exist before a

    purchase can be recorded

    EXERCISE MM02: CREATE VENDOR

    MASTER ACCOUNTING RECORDS

    Must create a record of the basic datarelated to the vendor (name, address, etc.)before anything can be purchased fromthat vendor

    Fl Kit MM T ti

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    Quarles: Flya Kite MM 37

    Flya Kite MM Transactions

    EXERCISE MM03: CREATE VENDOR

    MASTER PURCHASING RECORD

    Creation of the purchasing views for thevendor created in the previous exercise

    The previously created vendor master record

    will be extended to include the data necessaryto make a purchae

    Assignment to a purchasing organization within FlyaKite that will make all purchases from this vendor

    Specification of currency to be used

    Setting up payment termsd

    Fl Kit MM T ti

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    Quarles: Flya Kite MM 38

    Flya Kite MM Transactions

    EXERCISE MM04: CREATE VENDOR

    MASTER RECORDS CENTRALLY

    Creation of another vendor but rather thancreating the various views individually (asin the previous two exercises) all views

    necessary to make the purchase arecreated at one time when done centrally

    Fl a Kite MM Transactions

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    Quarles: Flya Kite MM 39

    Flya Kite MM Transactions

    EXERCISE MM05: CREATE MATERIAL

    MASTER RECORD FOR RAW MATERIALS

    Must have a material master record for a materialbefore it can be purchased, managed, tracked,costed, etc.

    Creates all the views necessary

    Basic data basic data for the material (name, description,unit of measure, etc)

    Purchasing data needed to make purchases of thismaterial

    General Plant / Data Storage 1 must be able to track thematerial in the plant

    Accounting data to get the vendor paid

    Controlling data to transfer the cost of the raw material tothe finished good it will be used to produce (in PP) forproduct costing

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 40

    Flya Kite MM Transactions EXERCISE MM06: CREATE MATERIAL MASTER

    RECORD FOR TRADING GOODS*

    Must have a material master record for a material before it canbe purchased, managed, tracked, costed, etc.

    Creates all the views necessary

    Basic data basic data for the material (name, description, unit ofmeasure, etc)

    Purchasing data needed to make purchases of this material General Plant / Data Storage 1 must be able to track the material

    in the plant

    Accounting data to get the vendor paid

    Controlling data to transfer the cost of the material for product

    profitability determination* Trading goods are goods that a bought in order to be resold unlike raw materials that

    are bought to become components of finished goods (i.e., manufactured goods)

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 41

    Flya Kite MM Transactions EXERCISE MM07: CREATE MATERIAL MASTER

    RECORD FOR FINISHED GOODS*

    Must have a material master record for a material before it canbe purchased, managed, tracked, costed, etc.

    Creates all the views necessary

    Basic data basic data for the material (name, description, unit ofmeasure, etc)

    Accounting data to get the vendor paid Controlling data to transfer the cost of the material for product

    profitability determination

    Notice no Purchasing or General Plant Data Storage views -these goods are manufactured, not purchased and are not

    tracked data storage wise in the same manner as raw materialsor trading goods

    * Finished goods are goods that are manufactured by the company from raw materials(and in some cases, trading goods)

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 42

    Flya Kite MM Transactions

    EXERCISE MM08: CREATE PURCHASING INFO

    RECORDS

    Creates a linkage between materials to be purchasedand a specific vendor from whom they will beacquired

    Vendor can be pre-certified and various factors (e.g.,

    price, delivery time, standard quantity, etc.) can bepredetermined so that purchasing activity time andcost can be reduced

    Only data needed to complete a purchase would be

    the material(s) needed and their quantities

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 43

    Flya Kite MM Transactions

    EXERCISE MM09: CREATE PURCHASING

    REQUISITION FOR STOCK ITEMS

    Purchase requisition is an internal document thatnotifies the purchasing organization of the need formaterials, the quantity involved, delivery daterequired, and where the materials will be stored when

    they are delivered Although not completed in this case, the appropriate

    approval authority would approve the purchase ofthese materials and assume responsibility for their

    costs by approving the requisition

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 44

    Flya Kite MM Transactions

    EXERCISE MM10: CREATE PURCHASE ORDER

    Using the data from the purchase requisition,

    purchasing creates the purchase order to be sent tothe vendor

    The purchase order is a legal offer to buy thatcommits the company to receive and pay for thematerials ordered

    Copying the Requisition data eliminates needto again input the specifics of the materials tobe purchased

    Automatically assigning the source of supplyutilizes the Purchasing Info Record toeliminate the need to input vendor data it isautomatically loaded from to the purchaseorder

    Flya Kite MM Transactions

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    Quarles: Flya Kite MM 45

    Flya Kite MM Transactions

    EXERCISE MM11: CREATE A GOODS RECEIPT

    When the ordered goods are delivered, they must be

    received not only physically but the data related tothat receipt must be entered into the system

    Referencing the purchase order number brings in thepertinent data related to the materials that were

    ordered and are being delivered The system can be set to automatically propose the

    receipt quantities as the quantities that were ordered

    This can be changed if receipt quantities differ from ordered

    quantities

    Flya Kite MM Transactions

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    Flya Kite MM Transactions

    EXERCISE MM12: CREATE AN INVOICE

    RECEIPT

    Vendors want to be paid for materials they have sentto the company so they send and invoice asking forthat payment

    The invoice must be received by inputting thevarious data elements from the invoice into thesystem

    The invoice receipt must link to the appropriatepurchase order so that the three way match can beaccomplished

    Purchase Order = Goods Received = Invoice The actual payment of the invoice occurs in the FI

    module at some time after the invoice verificationoccurs in MM