[ML-5510N/ ML-5510ND/ML-6510ND ML-5512ND/ML-6512ND R&D 2-team SMB Lab Samsung IT Solutions Business...
-
Upload
carmella-patrick -
Category
Documents
-
view
230 -
download
4
Transcript of [ML-5510N/ ML-5510ND/ML-6510ND ML-5512ND/ML-6512ND R&D 2-team SMB Lab Samsung IT Solutions Business...
[ML-5510N/ ML-5510ND/ML-6510NDML-5512ND/ML-6512ND
R&D 2-team SMB Lab
Samsung IT Solutions Business
Nov. 10. 2010
Product Summary
ContentsContents1. Project Purpose
2. Project Concept
3. Product Configuration
4. Product Features
5. Product Performance
6. Value Curve
7. Design Details of each Unit
3
Project Purpose
Biz. Background
■ Entry into the new market of Corp-level
■ Product Concept - Best Performance for Workgroup - Highly Competitive CPP - Support various options
Value Proposition
■ Differentiation Points - Long-lasting Image (2 component toner) - Superior CPP (Low cost of material on CRU)
■ Target Sales
- 226,000ea
(OEM 150,000 / SEC brand 76,000)
Expected Outcome
■ Model Configuration - 2 LBP models (62, 52ppm @ A4)
- 2 OEM models
Project Summary
■ R&D Schedule■ Target-Large Workgroup Users in Corp. and Mid- Enterprise- Printing Capacity up to 7K (AMPV)- Performance & TCO driven Management
PIA’09.05
DVR’09.11
PRA’10.12
RTS’11.01
PVR’10.10
DIA’09.05
SRA’10.12
4
Project Concept
Stork43ppm43ppm
Performance
Differentiation Point
Higher
Output Quality :
Pulverized Toner
Polymerase Toner
•Faster Speed(43ppm→ 52/62ppm)
User Convenience
4-line LCD
외장 USB Host
Numeric key
•More silent :
- 58dBA (62ppm)
- 56dBA (52ppm)
+Quiet Mode(53dB)
(HP : 60dB)
•Input Capacity :
Max 3,660sheets
(HP :3,100sheets)•Envelope print from CST
(HP : Option)
Harrier52/62ppm52/62ppm
• Jitter :
3.2 2.3
Quality
• Jam rate :1/10,000→
1/12,000
• Margin / Skew :±1.5mm ±1.0mm±1.5mm ±1.0mm
•Higher Toner
Drum: 80K
Toner :30K
(HP : 24K)
•Controller : (CPU :500700MHz)
(Memory : 128256MB)
•N/W Speed : (10/1001GB Ethernet)
5
Product Configuration
Model name ML-5510N ML-5510ND ML-5512ND ML-6510ND ML-6512ND
Speed (A4) 52ppm@A4 62ppm@A4
Noise (max) 56dB 58dB
Emulation PCL6/PS3
FPOT
(Ready/Sleep)
As fast As 8 sec
/ 35 sec
Supplies
(Initial/After
Mkt.)
10K / 30K
Memory 256MB
Memory (option) 512MB
Paper (Std) 520sh CST @80gr
MP Tray 100sh
Output Stacking 500sh
Duplex N/A STD
User Interface 4-Line LCD
Numberic Key
Navigation Key
NW Interface USB
1 Gigabit
Covers Wave Flat Wave Flat
6
Product Features
ITEMS
Existing (Dell)Evalua
tion
New (SEC)Evalua
tion
Rival (HP)Evalua
tion
Rival (LEX)
Luxor Harrier HP4515TN T654DN
Launching ’08.09 ‘11.1Q ‘08.05 ‘09.08
Set Size 415*374*476inferio
r466*512*415 inferior
419*451*394
Superior
437*424*510
Set Weight 21.6Kginferio
r30.2Kg Equal 30.4Kg Inferior 23.4Kg
Engine Speed(A4) 43 ppm superi
or62 ppm
Superior
60 ppmSuperi
or55 ppm
FPOT(Ready/sleep) 8.5/45 secSuperi
or7/35 sec Inferior 7.5/16 sec Inferior 7.5/16sec
Resolution 600 * 600Superi
or1,200 * 1,200 Equal
1,200 * 1,200
Equal 1,200 * 1,200
Processor 500 MHzSuperi
or700 MHz
Superior
540 MHzSuperi
or600 MHz
Network 10/100Superi
or1Gigabit
Superior
10/100Superi
or10/100
Memory 64 MBSuperi
or256 MB
Superior
128 MB Equal 256 MB
Input Capacity
Cassette 500@75gsmSuperi
or550@75gsm
Superior
500@75gsm Equal 550@75gsm
MP 100@75gsmSuperi
or100@80gsm
Superior
100@75gsmSuperi
or100@75gsm
SCF 500@75gsmSuperi
or550@75gsm
Superior
500@75gsm Equal 550@75gsm
Envelope -Superi
or50
Superior
-Superi
or10
Output Capacity 250Superi
or500
Superior
500 Equal 550
Media Weight
MP 16~43lbSuperi
or16~58lb
Superior
16~53lbSuperi
or16~53lb
Cassette 16~ 28lbSuperi
or16~43lb
Superior
16~32lbSuperi
or16~32lb
Duplex 20~24lbSuperi
or16~32lb Equal 16~32lb Equal 16~32lb
Toner
Initial 10K Equal 10K Equal 10K Equal 10K
Trade 20KSuperi
or30K
Superior
24K Equal 25K,36K
Printing Noise (dB) 56(43ppm)Superi
or58(62ppm)
Superior
60(60ppm)Superi
or55(55ppm)
Power Consumption
TEC (Wh) 6,270Superi
or7,330 Inferior 4,864 Inferior 4,864
Sleep (W) 9.4Superi
or7.5
Superior
12Superi
or12
7
Product Performance
ITEMS
Criteria (SEC) HarrierTarget
Achieved ?Remark
Luxor(48PPM) Target Spec Current Level
Jitter/Banding3.5 ~3.0 level (in
market)Avg. : 2.3 ↓Max. : 2.5 ↓
Average 1.96Max 2.2
◎
MarginTop : ±1.5mm Side : ±2.5mm
Top : ±1.0mm Side : ±1.5mm
※ 4-layer SCF : ±2.5mm
Top : 0.3 ~ 0.8mmSide : 0.3 ~ 0.7mm
※ 4-layer SCF : 1.5~ 2.5mm
◎
Skew Top : ±1.5mm Side : ±2.5mm
Top : ±1.0mm Side : ±1.5mm
Top : 0.54mmSide : 0.55mm
◎
Jam Rate(Plain)
Spec : 1 / 8,000 Spec : 1 / 12,000NN : 1/57,410LL : 1/232,948HH : 1/232,948
◎
Jam Rate(Special)
Label & OHP : 1/200Card Stock: 1/300
Label: 1/500Card tock & OHP : 1/500
Label : 1/6,960Card Stock : 1/7,200
OHP : 1/3,600◎
Multi Feed 1/3,500 1/6,000NN : 1/229,638LL : 1/232,948 HH : 1/204,000
◎
MagnificationHorizontal @177.8 ≤
1.0%Vertical ≤ 2.4mm
[email protected] ≤ 1.0%Vertical ≤ 1.5mm
Horizontal : Max 0.8mmVertical : Max 1.1mm
◎
Media Weight(Cassette)
Plain : 60~105g/ ㎡ Plain : 60~163g/ ㎡Envelope 50 sheets
Plain : 60~163g/ ㎡Envelope 50 sheets
◎
Acoustic Noise
48ppm : 55dBA
52ppm : 56dBA62ppm : 58dBA
Quiet mode : Less than 52dBA
52ppm : 55.3dBA62ppm : 56.5dBAQuiet : 51.6dBA
◎
Sentiment noise
NA Less than 7dB 6.96dBA ◎
8
Value Curve: comparing to other brands & existing models
the fastest A4 printing in the world : 62ppm (Lexmark: 53ppm)@A4 improved CPP : 2-component long-life separated developing
system (30K toner, 80K drum)
High Capacity / Various options : Max 3660sheets, Mail Box, HCF, SCF(4layers)
ConceptConcept the Fastest among equivalent models, excellent TCO
HP-4515(60pp
m)
ML-6510ND(62ppm) 58dB58dB
60dB60dB
¢0.95¢0.95
¢1.27¢1.27
30K30K
24K24K
500MHz
500MHz
1mm1mm
1.5mm1.5mm
1/12K1/12K
35sec
30sec
TCOCPPFPOT NoiseTonerYield
ML-4551ND(43ppm) 15sec15sec
540MHz
540MHz
20K20K
2.32.3
3.23.2
2.02.0
1/12K
1/12K
Jitter/Banding
Jam Margin
62ppm62ppm
60ppm60ppm
43ppm
43ppm
Speed Process
700MHz
700MHz
¢1.07
¢1.07
$1,179$1,179
$1,599$1,599
57dB57dB
T654 next
(53ppm)
T654 next
(53ppm)
$1,449$1,449
15sec15sec
2.42.4
1/0.8K
1/0.8K
600MHz
600MHz
36K36K
53ppm53ppm
¢1.13¢1.13
55dB55dB
9
Harrier Overall Composition
■ Overall Composition – Main parts in Machine (Front View)
10
Harrier Overall Composition
■ Overall Composition – Main parts in Machine (Rear View)
11
Harrier Overall Composition
■ Overall Composition – Optional Parts
[1]
[3]
[2]
[7][6]
[5]
[4][8]
[1] Main SET
[2] SCF
[3] HCF
[4] HDD
[5] Wireless Lan
Card(b/g/n)
[6] Finisher
[7] Mail Box
[8] Memory (512MB)
[9] Duplex (“N” Model)
[10]IEEE 1284 Parallel
※ Optional CST : 4 SCF (Max)
or 2 SCF + 1 HCF
[9]
12
Harrier Overall Composition
■ Features by Models
13
Design Details : Operation Panel
■ UI
14
Design Details : Layout
- S-PATH FIFO TYPE, Cassette Type (520sheets /80gsm)
- Install/remove the toner cartridge at front
- CST in Lifting-structure method / Separating structure with Retard roller
- Various Options (Mail Box, Finisher, SCF, HCF)
DEVE LSUTONER
OPE
FUSER
DUPLEX
CASSETTE
MP
EXIT
SMPS/HVPS
PBA Connector
Tray2 Main CST
Tray 3 SCF
Tray 4 SCF
HCF
Tray1 MP
15
Design Details : Band Periods of Rollers
OPC Drum
Transfer R
Pickup
HEAT R
Pressure R
Retard R
Forward R
MP Pickup
Regi R
Feed R
Duplex R
Items DiameterBand
period
OPC DRUM Ø 30.06 94.4 mm
REGI ROLLER Ø 18.73 58.8 mm
FEED ROLLER Ø 15.00 47.1 mm
FORWARD ROLLER
Ø 23.00 72.3 mm
PICKUP ROLLER Ø 23.00 72.3 mm
RETARD ROLLER Ø 23.00 72.3 mm
MP PICK-UP Ø 15.00 47.1 mm
HEAT ROLLER Ø 49.35 155.0 mm
DUPLEX ROLLER Ø 11.30 35.5 mm
Cleaning Roller Ø 13.00 40.8 mm
Transfer-Roller Ø 18.40 57.8 mm
16
Design Details : FRAME
-. FRAME robust design
1) Robust design by applying PRESS FRAME
2) 41.9Hz of Eigen frequency, better than recommended (40Hz) through CAE analysis
-. Stable dimensions & better performance
1) Align OPC and LSU properly using Frame Assembly Jig
(within 0.2mm of tolerance )
2) Stabilizing CRUM contact by using Modular Jack
3) Smoother install/removal of CST with Guide Rail and Roller
4) Better pick-up performance with CST locking structure
DEVE contact point
CST locking structure
CST Rail
11.9HZ 41.9HZ
Assembly Jig
Regi Actuator
17
Design Details : CASSETTE
Rotation Axis
Handle
Rear guide
Retard Roller
-. Improved Feeding Quality
1) Media weight : 60gr ~ 163gr, 520sheets @ 80gr, Supporting Envelope/OHP/Label
2) Retard-roller (Torque Limiter) in CST prevents multi-feeding of special papers (perforated/horizontal grain/recycled)
3) Support A6 Size paper
4) Apply anti-slide structure for Rear-guide (to hold rear-guide in position at 20Kgf-impact with papers full.)
-. Improved Sentiment Quality : Smoother adjusting of Paper Guide / CST in and out
-. Modular design: Modularized MP Assy can be spread to other models
-. Easier service : Simpler way to exchange Retard Roller Assy
-. Modularized Paper Size Sensor
18
Design Details : MP
-. Improved Feeding Quality
1) Swing type Pick-Up R. + fixed Semi-Retard Roller : more stable feeding performance
2) 100sheets @80gr
3) Wider range of Media Weight : 60gr ~ 220gr
4) install Paper Stopper for more convenient use
5) Easier service : Simpler way to exchange Retard Roller Assy
Forward Roller
Retard Roller
Regi Roller
Easy to exchange Retard Roller
19
Design Details : Duplex & Exit
-. Improved Duplex Print Quality
1) Reduced Skew : 2 Roller Align
2) Wider range of Media Weight : 16~28Ib (in the same class with other brand models)
-. Better Stacking : Apply Rollers with Non-Contact Overlap for less noise and longer life
-. Reduced Noise and Better Reliability : Solenoid -> Motor , Removed De-curl Roller
-. Convenience for Users : easy to release Paper-Jam by installing/removing whole UNIT
Align Roller
Duplex Unit
Exit Unit
Non-contact Rollers
20
Design Details : DRIVE
-. Reduce JITTER and BANDING
1) Developer I/F : Coupler
2) Improved Gear Contact Interval and Strength :
Optimize face width of Drive Gears
3) Separated drive for OPC / Feed
-. the Lowest Noise level in its class : 56.1dBA(Spec : 58dBA)
1) Bracket : Overlapped / Supported in symmetric ends
2) Fuser unit Swing Gear : Uniform Gear Contact Interval
-. CST : Lift Motor and Swing structure
Swing
21
Design Details : Developer
Imaging unit
Toner unit
-. Developing Method : 2-component Magnetic Brush
-. Light-Sensitive Device : OPC, Pi 30
-. Long-life Cartridge : Low CPP
1) Imaging Unit : 80K life (@ N/N, Simplex ISO 5% Coverage Pattern, 100% Duty Running)
2) 10K, 30K Separated Toner units
3) 30K Waste Toner Bottle
-. AC + DC developing technology : High image quality / Stable development
-. Polymerase Toner
-. Charge Roller : ion-conducting CR electron-conducting CR
-. EP control : CTD control (maintain the image concentration)
OPC Drum Mag Roller
Turbine Roller
22
Design Details : FUSER
-. Improved Fusing Quality
1) Lamp & Sensor : 1300W 2 Lamp
- center (image part) : non-contact Thermistor
- side : contact Thermistor
2) Jam : Pi Primer-Coating Claw / Safe distance between Nip and Claw
3) Preventing abrasion of Gear : Swing Gear with Gap Ring
4) Curl : Optimized Exit2 Roller Path after H/R & P/R Nips
5) Release Pressure Motor : Control pressure envelope print, Release Nip to remove Jam
6) PL : Square Bi-metal Thermostat (H/R Gap 1.15mm), Cutoff temperature 195℃
-. Easier Service : Draw Con.
ThermistorSwing gear
Release Pressure Motor
Heat Roller
Pressure Roller
23
Design Details : LSU
-Resolution : Mono, A4, 600dpi
-4Beam LD (60PPM), Dual Beam LD (50PPM), 1 P/Motor, 2 f Lens
-Optical system : Real 1200 Optical system (the same as
Rushmore’s) ITEMS FEATURE REMARK
LSU
Size 215 x 161 x 38.5 life : 1,000,000 sheetsOptical system Real 1200 optical system the same as Rushmore’s
P/Motor 6-side 30, CCW rev count : 62ppm : 22,452 rpm .52ppm : 37,724 rpm
LD PBA -Sony Dual Drive IC -62ppm : QSI 4Beam LD (typ. 6mW) -52ppm : QSI&SONY 2Beam LD (typ. 10mW)
62ppm : 4Beam 52ppm : 2Beam
Optical Power 0.14mW (DAC 1V) 62PPM 0.24mW (DAC 1V) 52PPM Relative Illumination : ±10 % (comparing to Center)
Datum
Scanning Direction