Mitsubishi J1- Series 650V High-Power Modules for Automotive · White/blue LED • Packaging: 3D...
Transcript of Mitsubishi J1- Series 650V High-Power Modules for Automotive · White/blue LED • Packaging: 3D...
The power module device market will
post a 10.2% compound annual growth
rate (CAGR) over the next five years. This
will impact the power module packaging
market, which will see a 9.5% CAGR and
reach a value of almost $1.8B.
Power modules have come a long way
since the early stages of car
electrification, and now play a key role in
power modulation through all EV/HEVs,
from inverters to bi-directional
converters. Packaging these modules has
become critical due to several technical
aspects: moulding, high-temperature die
attach, TIM, and connections.
Power modules must combine good
thermal and electrical efficiency, while
maintaining a low mass and volume. Also,
to remain competitive in an open market,
power module makers must deliver high
reliability while remaining cost-efficient.
With its new J1-series, Mitsubishi
proposes a power module family with
voltages in the range of 650V - 1200V,
and with a new direct cooling system for
automotive applications. Mitsubishi’s
modules are extra compact, with direct-cooling substrate 6-in-1 package and pinfin. The modules also integrate the latest Mitsubishi IGBT with Gen7 CSTBT techno--logy and the latest RFC diodes.
System Plus Consulting presents a
technology and cost analysis of two J1-
series power modules with 650V and
600A/1000A, respectively: the
CT600CJ1A060 and the CT1000CJ1B060.
This report also provides insights into
these modules’ structure, technical
choices, design, processes, supply chain
position, and cost.
Also included in this report is an analysis
of the packaging, IGBT, and diode die,
along with a cost analysis for all devices.
Moreover, we supply a full comparison
between the latest generations of
Mitsubishi IGBT and diode. Lastly, we
compare this module with the technical
choices found in Infineon’s HybridPACK
drive and Tesla’s SiC Power module
molded with ST SiC MOSFET.
COMPLETE TEARDOWN WITH
• Detailed photos
• Precise measurements
• Materials analysis
• Manufacturing process flow
• Supply chain evaluation
• Manufacturing cost analysis
• Estimated sales price
• Comparison with Infineon’s HybridPACK Drive and Tesla’s SiC Module
The first power module with 7th-gen CSTBT IGBT and an innovativeintegrated substrate.
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Title: Mitsubishi J1-Series 650V High-Power Modules for Automotive
Pages: 185
Date: October 2018
Format: PDF & Excel file
Price: EUR 4,990
Mitsubishi J1- Series 650V High-Power Modules for Automotive
IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY
TABLE OF CONTENTS
Overview/Introduction
• Executive Summary
• Reverse Costing Methodology
Company Profile
• Mitsubishi
• Product Portofolio
Physical Analysis
• Synthesis of the Physical Analysis
• CT600CJ1A060 & CT1000CJ1B060
Package analysis
o Package opening
o Package cross-section
IGBT die
o IGBT die view and dimensions
o IGBT die process
o IGBT die cross-section
o 6th-Gen vs. 7th-Gen CSTBT
Diode die
o Diode die view and dimensions
o Diode die process
o Diode die cross-section
o Standard vs. RFC diode
Manufacturing Process
• IGBT Front-End Process and Fabrication Unit
• Diode Die Front-End Process and Fabrication Unit
• Final Test and Packaging Fabrication Unit
AUTHORS
Cost Analysis
• Synthesis of the Cost Analysis
• Yields Explanation & Hypotheses
• CT600CJ1A060 & CT1000CJ1B060
IGBT die
o IGBT front-end cost
o IGBT die probe test, thinning and dicing
o IGBT wafer cost
o IGBT die cost
Diode die
o Diode front-end cost
o Diode die probe test, thinning and dicing
o Diode wafer cost
o Diode die cost
Complete Module
o Packaging cost
o Final test cost
o Component cost
Price Analysis
• Estimated Sales Price
Comparison
• Comparison with Infineon’s HybridpackDrive and Tesla’s SiC module
MITSUBISHI J1- SERIES 650V HIGH-POWER MODULES FOR AUTOMOTIVE
RELATED REPORTS
Tesla Model 3 Inverter with SiCPower Module from STMicroelectronicsThe first SiC power module in commercialized electric vehicles.June 2017 - EUR 3,490*
1200V Silicon IGBT vs SiCMOSFET Comparison 2018Technology and cost analysis of thirteen silicon IGBTs and eight SiC MOSFETs from eight different manufacturers shows their potential.September 2018 - EUR 4,990*
Infineon FS820R08A6P2B HybridPACK Drive IGBT ModuleThe newest HybridPACK Drive power module from Infineon with EDT2 IGBT technology.June 2017 - EUR 3,490*
Elena holds a Master in Nano-technologies and aPhD in Power Electronics.
Elena Barbarini is in charge ofcosting analyses for MEMS, ICand Power Semiconductors.She has a deep knowledge ofElectronics R&D and Manu-facturing environment.
Véronique Le Troadec hasjoined System Plus Consultingas a laboratory engineer.Coming from Atmel Nantes,she has extensive knowledge infailure analysis of components
and in deprocessing of integrated circuits.
COSTING TOOLS
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Process-BasedCosting Tools
ParametricCosting Tools
WHAT IS A REVERSE COSTING®?
Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models and tools.
IC Price+
MEMS CoSim+
MEMS Price+
Power CoSim+
Power Price+
LED CoSim+
3D PackageCoSim+
DisplayPrice+
PCBPrice+
SYSCost+
CONTACTS
Headquarters22, bd Benoni GoullinNantes Biotech44200 NantesFrance+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGermany+49 151 23 54 41 [email protected]
America Sales OfficeSteve LAFERRIEREWestern USA+1 [email protected]
Troy BLANCHETTEEastern USA+1 [email protected]
Asia Sales OfficeTakashi ONOZAWAJapan & Rest of Asia+81 3 4405 [email protected]
Mavis WANGGreater China+886 979 336 [email protected]
ABOUT SYSTEM PLUS CONSULTING
System Plus Consulting is specialized
in the cost analysis of electronics
from semiconductor devices to
electronic systems.
A complete range of services and
costing tools to provide in-depth
production cost studies and to
estimate the objective selling price of
a product is available.
Our services:
• STRUCTURE & PROCESS
ANALYSES
• CUSTOM ANALYSES
• COSTING SERVICES
• COSTING TOOLS
• TRAININGS
www.systemplus.fr
Power Price+Parametric costing tool used to evaluate themanufacturing cost of devices using few processrelated inputs.
Our analysis is performed with our costing tools Power CoSim+ and Power Price+.
System Plus Consulting offers powerful costing tools to evaluate any Power Electronics process or device,
the production cost and selling price. All these tools are on sale under corporate license.
Power CoSim+Cost simulation tool to evaluate the cost of anyPower Electronics process or device: from singlechip to complex structures.
ORDER FORMPlease process my order for “Mitsubishi J1- Series 650V High-Power Modules for Automotive” Reverse Costing® – Structure, Process & Cost Report Ref: SP18408
Full Structure, Process & Cost Report : EUR 4,990* Annual Subscription offers possible from 3 reports, including this
report as the first of the year. Contact us for more information.
SHIP TO
Name (Mr/Ms/Dr/Pr): .............................................................
Job Title: …….............................................................................
Company: ….............................................................................
Address: …….............................................................................
City: ………………………………… State: ..........................................
Postcode/Zip: ..........................................................................
Country: ……............................................................................
VAT ID Number for EU members: ..........................................
Tel: ……………….........................................................................
Email: .....................................................................................
Date: ......................................................................................
Signature: ..............................................................................
BILLING CONTACT
First Name : ............................................................................
Last Name: …….......................................................................
Email: …..................................................................................
Phone: ……..............................................................................
PAYMENT
By credit card:
Number: |__|__|__|__| |__|__|__|__| |__|__|__|__|
|__|__|__|__|
Expiration date: |__|__|/|__|__|
Card Verification Value: |__|__|__|
By bank transfer:HSBC - CAE- Le Terminal -2 rue du Charron - 44800 St Herblain FranceBIC code: CCFRFRPP• In EUR
Bank code : 30056 - Branch code : 00955 - Account : 09550003234 IBAN: FR76 3005 6009 5509 5500 0323 439
• In USDBank code : 30056 - Branch code : 00955 - Account : 09550003247 IBAN: FR76 3005 6009 5509 5500 0324 797
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORTMITSUBISHI J1- SERIES 650V HIGH-POWER MODULES FOR AUTOMOTIVE
Each year System Plus Consultingreleases a comprehensive collectionof new reverse engineering andcosting analyses in various domains.You can choose to buy over 12months a set of 3, 4, 5, 7, 10 or 15Reverse Costing® reports.
Up to 47% discount!
More than 60 reports released eachyear on the following topics(considered for 2018):• MEMS & Sensors: Accelerometer
– Environment - Fingerprint - Gas - Gyroscope - IMU/Combo -Microphone - Optics - Oscillator -Pressure
• Power: GaN - IGBT - MOSFET - Si Diode - SiC
• Imaging: Camera - Spectrometer• LED and Laser: UV LED – VCSEL -
White/blue LED• Packaging: 3D Packaging -
Embedded - SIP - WLP• Integrated Circuits: IPD –
Memories – PMIC - SoC• RF: FEM - Duplexer• Systems: Automotive - Consumer
- Energy - Telecom
ANNUAL SUBSCRIPTIONS
Return order by: FAX: +33 2 53 55 10 59MAIL: SYSTEM PLUS CONSULTING
22, bd Benoni GoullinNantes Biotech44200 Nantes – France
EMAIL: [email protected]
*For price in dollars please use the day’s exchange rate *All reports are delivered electronically in pdf format*For French customer, add 20 % for VAT*Our prices are subject to change. Please check our new releases and price changes on www.systemplus.fr. The present document is valid 6 months after its publishing date: October 2018
1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System PlusConsulting except in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.
2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros andworked out without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will becharged on these initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the companycommits itself in invoicing at the prices in force on the date the order is placed.
3.REBATES and DISCOUNTSThe quoted prices already include the rebates and discounts that System Plus Consulting could have granted accordingto the number of orders placed by the Buyer, or other specific conditions. No discount is granted in case of earlypayment.
4.TERMS OF PAYMENTSystem Plus Consulting delivered services are to be paid within 30 days end of month by bank transfer except in thecase of a particular written agreement.If the payment does not reach System Plus Consulting on the deadline, the Buyer has to pay System Plus Consulting apenalty for late payment the amount of which is three times the legal interest rate. The legal interest rate is thecurrent one on the delivery date. This penalty is worked out on the unpaid invoice amount, starting from the invoicedeadline. This penalty is sent without previous notice.When payment terms are over 30 days end of month, the Buyer has to pay a deposit which amount is 10% of the
total invoice amount when placing his order.
5. OWNERSHIPSystem Plus Consulting remains sole owner of the delivered services until total payment of the invoice.
6.DELIVERIESThe delivery schedule on the purchase order is given for information only and cannot be strictly guaranteed.Consequently any reasonable delay in the delivery of services will not allow the buyer to claim for damages or tocancel the order.
7.ENTRUSTED GOODS SHIPMENTThe transport costs and risks are fully born by the Buyer. Should the customer wish to ensure the goods against lost ordamage on the base of their real value, he must imperatively point it out to System Plus Consulting when theshipment takes place. Without any specific requirement, insurance terms for the return of goods will be the carriercurrent ones (reimbursement based on good weight instead of the real value).
8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its dutiesdescribed in the current terms and conditions if these are the result of a force majeure case. Therefore, the forcemajeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French CodeCivil?
9.CONFIDENTIALITYAs a rule, all information handed by customers to system Plus Consulting are considered as strictly confidential.A non-disclosure agreement can be signed on demand.
10.RESPONSABILITY LIMITATIONThe Buyer is responsible for the use and interpretations he makes of the reports delivered by System Plus Consulting.Consequently, System Plus Consulting responsibility can in no case be called into question for any direct or indirectdamage, financial or otherwise, that may result from the use of the results of our analysis or results obtained usingone of our costing tools.
11.APPLICABLE LAWAny dispute that may arise about the interpretation or execution of the current terms and conditions shall be resolvedapplying the French law.It the dispute cannot be settled out-of-court, the competent Court will be the Tribunal de Commerce de Nantes.
TERMS AND CONDITIONS OF SALES