Mistake Proofing Planning Sheet

Mistake Proofing Planning Sheet(Process Map Complete?(FMEA Complete?

Process StepProduct/ServiceDate

1) Describe Defect and Defect Rate Graph # Defects - Time

Defect Description:

Defect Rate:

2) Identify the location where the defect is:

Discovered

Made

3) List the process steps where defects occur (1 step per box). - One standard element per planning sheetA BC D E

4) For each defect-producing process step, list the defects which occur.

A B C D E

5) For each defect-producing process step, list the possible causes for the defect. Identify Red Flag Conditions.A - whyB - whyC - whyD whyE why

A - whyB - whyC - whyD whyE why

A - whyB - whyC - whyD whyE why

Root Cause of the Error or Defect

A B C D E

6) Ideas to eliminate or detect the error. Indicate where in the process the defect or error should be detected or prevented, either before, during or after it is made.

Eliminate cause ofA B C D E

Detect error as it is being madeA B C D E

Detect defect before it reaches next process stepA B C D E

7) Create a device

Description of ImprovementsIMPROVEMENTIMPROVEMENTTeam Members

Current Cond.

DeviceCurrent Cond.Device

Cost to Install:

Remarks:Time to Install:

Date:Cost to Install:

Remarks:Time to Install:

Date:

Mistake Proofing Planning Sheet Page 1

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Time

Defects

Rate of Defect Production

Sheet1

TimeDefects

Jan10%

Feb20%

Mar30%

Apr10%

May20%

Jun30%

Jul10%

Aug20%

Sep10%

Oct11%

Nov2%

Dec1%

Sheet1

Time

Defects

Rate of Defect Production

Sheet2

Sheet3