MISSION - Fori group...DIN EN ISO 3386/1 kPa 4,2±1 2.3 Compression set DIN EN ISO 1856 % 90 2.5...

MISSION

Knowledge and skills combined with creativity isthe focus of our performance and this is whatmakes us special, development oriented, dynamic,manufacturing and service providing corporation.We follow the mission: Flexible Organization ofResearch Development Ideas, and strive to makeour customer satisfied.

Yet another proof of enviromental awareness is theISO 14001:2004 certificate along the ISO/TS 16949and ISO 9001:2000 certificates for the highquality of our products.

VISION

Our goal is to become a recognisable OEM supplierin interior for the automotive, aviation, railwayindustry. Production with the state of art technology,distinguished by:

1. Reliability

2. Flexibility

3. Innovative solutions

4. Permanent care for environment

QUALITY SYSTEM

With perfect respect for diversity!

FORI Group is the Headquarter of companies, integrating several business systems andactivities: production, trade and engineering. Our trademarks are new business opportunities, are international operations of Fori Group known over the world in differentindustries : automotive, cable, medical, aviation, building.

FORI Group are always the people who makes the news. They make us recognizable by theirreliability, flexibility, innovation and constant concern of environment.

Is not so much what we do, but how we think.

With integration of ASSOCIATED ENTERPRISES we try to surprise the expectations of ourcustomers and reach the goal together.

Technical Textile Division consists of 4 pillars:

TECHNICAL TEXTILE DIVISION

The 1st pillar The 2nd pillar The 3rd pillar The 4th pillar

Laminating, Cutting, Sewing of materials for Interiors : Automotive, Aviation, Railway industry

Laminates for Cable industry

Laminates for

Building Construction

Insulation industry

Sorbents and Covers for Mattresses for a high quality of living people

The Production Plants:

Slovenia, Serbia

The Production Plants and

locations:

Slovenia, China, Serbia,

Russia


Slovenia


Slovenia, Serbia

Trade mark:

Trade mark:

Trademark:

Trade mark:

The 1st pillar in Technical textile division

LAMINATION TECHNOLOGIES & CUTTING & SEWING

INPUT: different materials as PU foam, nonwovens, needle punched, felts, watte,

webs, foils, knitted scrims,woven fabrics, face fabrics, vinyl, leather, 3D mesh

materials, fillers, flame retardant FAR materials, low emission and recycled

materials, acoustic and barrier materials, absorbents, membranes..

PRODUCTION PROCESSES:

Lamination:

Flame lamination

Hot Melt lamination

Dry/ Wet lamination

Web lamination

Cut parts lamination

Thermoadhesive coating

Superabsorbent lamination

Selfadhesive lamination

Cutting: material in rolls, pieces, tapes

Sewing:

Seat covers

Headrests

Armrests

Sheets

Pads

OUTPUT: bi-laminates, tri-laminates, multi-laminates in rolls, laminated cut pieces.

Final products as seat covers, headrest covers, armrest covers, laminates for

soundproofing, insulation laminates against moisture, noise acoustic insulative

laminates, door panel laminates, floor laminates, roof laminates ,sorbent pads..

https://www.dropbox.com/sh/t1bs45uw6nsmo9b/rjcuCy0Nhz/Krojacnica/P9240048.JPG

https://www.dropbox.com/sh/t1bs45uw6nsmo9b/rjcuCy0Nhz/Krojacnica/P9240048.JPG

Laminates for interior

P.Gulic , march 2016

COMPOSITION of CAR LA LAMINATES

• laminated linings with PU foam thicknesses 1,5mm-20mm density 25kg-60kg/m3 /low emissions, high air permeability – reticulated foams

• thermo adhesive linings with glue powder, WEB films for leather lamination forclima seats

• Membrane laminates

• 3D mesh laminates for clima/cooling- heating seats

• Selfadhesive laminates

• Felt, watte laminates

• Needle punched laminates

• Sorbents layers (humidity off in seats)

• Sound- noise insulation/acoustic foams

• Sound - noise insulation felts

• FAR laminates


„ From the car with a smile“


BI-laminates. TRI-laminates, MULTI-laminates used for different application in automotive, aircraft, railway interiors for:

• Classic Seat covers

• Clima Seat covers

• Armrests

• Headrests

• Seat heaters

• Door panel

• Floor

• Roof

• Sound insulation


Noise acoustic insulation:


AVIATION industry:

RAILWAY industry:


TECHNICAL SPECIFICATION /Group of products

FACE MATERIAL with FORI FOAMFace material:vinyl,fabric,alcantara

For OEM: Daimler,Opel,Skoda..

PROPERTY METHOD UNIT Range

1.0 Product

1.1 Weight ISO 3801 g/m2 400-1000

1.2 Thickness ISO 5084 mm 2,0-20,0

1.3 Width ISO 3932 mm 1000-2000

1.4 Peel strength DIN 53357 N/5cm 2-20

1.5 Flammability MVSS 302, ISO

3795

mm/min ≤ 100

2.0 PU foam

2.1 Density of block DIN EN ISO 845 kg/m3 22 - 60

2.2 Type : ether / esther; open cells/ high air permeability/ barrier foam

/low emission

foam

2.3 Colour White/grey

3.0 Knitted material

3.1 Weight ISO 3801 g/m2 20-100

3.2 Composition PET/PA


TECHNICAL SPECIFICATION /Group of products:Plus Pads for seat covers

OEM: VW, SKODA..

FORI SCRIM with PU foam

PROPERTY METHOD UNIT VALUE

1.0 Product

1.1 Weight ISO 3801 g/m2 100- 500


1.3 Width ISO 3932 mm 500 -2000

1.4 Peel strength DIN 53357 N/5cm ≥2

1.5 Flammability FMVSS 302 mm/min ≤100

1.6 Fogging DIN 75201B mg <2

2.0 PU foam

2.1 Density of block DIN EN ISO 845 kg/m3 27±2

2.2 Compression stress

value at 40%

DIN EN ISO 3386/1 kPa 4,2±0,80

2.3 Compression set DIN EN ISO 1856 % <5

2.4 Elongation DIN 53571, ISO 1798 % >90

2.5 Tension strength DIN 53571, ISO 1798 kPa > 80


2.7 Fogging DIN 75201 A/B mg <2

2.8 Colour White ,grey,

antrazit


3.1 Weight ISO 3801 g/m2 20-85

3.2 Composition 100% PET of PA


TECHNICAL SPECIFICATION / Group of products: Plus Pads for seat covers

OEM:Land Rover, Rover..

FORI NONWOVEN / FELT / WATTE / NEEDLE PUNCHED MATERIAL with PU foam


1.0 Product

1.1 Weight ISO 3801 g/m2 150-650

1.2 Thickness ISO 5084 mm 3,0 – 20,0

1.3 Width ISO 3932 mm 500 - 2000



2.0 PU foam

2.1 Density of block DIN EN ISO 845 kg/m3 26 - 55


value at 40%

DIN EN ISO 3386/1 kPa 3-5


2.4 Elongation DIN 53571, ISO

1798

% >90

2.5 Tension strength DIN 53571, ISO

1798

kPa > 80



2.8 Colour White/grey /antrazit

3.0 Nonwoven material

3.1 Weight ISO 3801 g/m2 20g -600g PP or PES

or recycled, mix


TECHNICAL SPECIFICATION /Group of products: termoadhesive pads for seat heaters or leather covers

FORI WEB film with FORI SCRIM and FOAM


1.0 Product

1.1 Weight ISO 3801 g/m2 150-500


1.3 Width ISO 3932 mm 500-2000



2.0 PU foam

2.1 Density of block DIN EN ISO 845 kg/m3 25-40


value at 40%

DIN EN ISO 3386/1 kPa 4,2±1



1798

% >90


1798

kPa > 80



2.8 Colour White,grey,

antrazit

3.0 Knitted material nonelastic or elastic

3.1 Weight ISO 3801 g/m2 20-60

3.2 Composition 100% PET or

PA

4.0 WEB film

4.1 Composition

CoPA or CoPES

or CoPO

4.2.Temperature range Kofler °C 80-130


TECHNICAL SPECIFICATION /Group of products: termoadhesive pads for leather lamination

FORI thermoadhesive powder with FORI SCRIM andFOAM


1.0 Product

1.1 Weight ISO 3801 g/m2 150-500


1.3 Width ISO 3932 mm 500-2000



2.0 PU foam



value at 40%




1798

% >90


1798

kPa > 80



2.8 Colour White,grey,

antrazit

3.0 Knitted material nonelastic or elastic

3.1 Weight ISO 3801 g/m2 20-60


PA

4.0 Thermoadhesive

powder

4.1 Composition EVA, PES

4.2.Temperature range Kofler °C 70-110


TECHNICAL SPECIFICATION /Group of products: High airpermeable pads for clima seats

FORI high permeable foam or spacer with FORI SCRIM


1.0 Product

1.1 Weight ISO 3801 g/m2 150-500


1.3 Width ISO 3932 mm 500-2000



2.0 PU foam



value at 40%




1798

% >90


1798

kPa > 80



2.8 Colour White,grey

2.9.Air permeability DIN EN ISO 9237/DIN EN

ISO 7231 20cm2 ; l/m2 x

sec

l/m2/s 1500-2500


3.1 Weight ISO 3801 g/m2 20-60


PA

4.0 Spacer mesh 3D

4.1 Composition 100% PES

4.2.Thickness ISO 5084 mm 3,0-10,0


TECHNICAL SPECIFICATION /Group of products:Low emission plus pads for seat covers

LOW EMISSION FORI FOAM with knitted scrimOEM:Daimler


1.0 Product

1.1 Weight ISO 3801 g/m2 100-500


1.3 Width ISO 3932 mm 500-2000



Emissions

accordance with

DBL 5450.10

2.0 PUR foam

accordance with

DBL 5450

specification

30-45kg ether

PU foam low

emission

3.0 Knitted

material

3.1 Weight ISO 3801 g/m2 20-60

3.2 Composition 100% PA

or PES


HIGH AIR PERMEABLE MULTI-LAMINATES

With the absorption of condensation/liquids and odour off

TECHNICAL SPECIFICATION /Group of products:Spacer mesh plus pads for clima seat

PROPERTY Method VALUE

Products parameters

WeightThicknessAdhesion

FlammabilityAir permeability

ISO 3801ISO 5084

DIN 53357FMVSS 302DIN EN ISO

9237/DIN EN ISO 7231 20cm2 ; l/m2

x sec

150-600 g/m2

5-25 mm3-15 N/5cm

≤ 100 mm/minMin 2000 l/m2/s

Composition of multilaminatematerial:

1 st layer: WEB film-GLUE2nd layer: PU FOAM high airpermeability

3rd layer:SPACER/MESH/3D material

high air permeability4rd layer: superabsorptive

material

ISO 3801 20-70 g/m2 CoPa100% PUR foam 22-45

kg/m3

100%PES 3-10mm

Nonwoven material withabsorber


FORI NOISE ABSORPTIVE / Barrier PADS selfadhesive

TECHNICAL SPECIFICATION /Group of products:Plus pad for noise insulation

PROPERTY Method VALUE

Products

WeightThicknessAdhesion on plastic or metal partsFlammability

ISO 3801ISO 5084

DIN 53357FMVSS 302

150-600 g/m2

5-25 mm3-20 N/5cm

≤ 100 mm/min

Composition of multilaminatematerial:

1 st layer: GLUE coating2nd layer: NOISE barrier felt

or FOAM

ISO 3801 20-70 g/m2 PU foam 22-45 kg/m3

Or Felt


TECHNICAL SPECIFICATION /Group of products:ACOUSTIC Fori FOAM

Acoustic foam is an open celled foam used for acoustic treatment. It attenuates airbornesound waves by increasing air resistance, thus reducing the amplitude of the waves. Theenergy is dissipated as heat. Acoustic Foam can be made in several different colors, sizes

and thickness.Acoustic foam comes in a variety of sizes and can be attached to walls, ceilings, doors, and

other features of a room to control noise levels, vibration, and echoes.Many acoustic foam products are treated with dyes and/or fire retardants

The objective of acoustic foam is to improve the sound quality by removing residual soundin any space. This purpose requires strategic placement of acoustic foam panels on walls,

ceiling and floors, effectively eliminating resonance.The objective is to enhance the properties of sound by improving speech clarity and sound

quality.For this reason, acoustic foam is often used in recording studios. The purpose is to reduce,

but not entirely eliminate resonance within the room. This is achieved by placing similarsized pieces of foam, often in the shape of cones or triangles, on opposite walls.

How Acoustic Foam WorksAcoustic foam is a lightweight material made from polyurethane foam either polyether or

polyester. It is cut into tiles - often with pyramid or wedge shapes - which are suited to placing on the walls of a recording studio or a similar type of environment to act as a sound

absorber, on door panel in car.

Absorption coefficient a and Frequency Hz

PUR ETHER 125 250 500 1000 2000 40001 FON 0,18 0,31 0,64 0,75 0,86 0,882 VAL 0,37 0,46 0,78 0,90 0,99 1,14

PUR ESTHER 125 250 500 1000 2000 40003 FON 0,22 0,34 0,83 1,10 1,07 1,03

4 VAL 0,29 0,54 1,10 1,09 1,06 1,21

http://en.wikipedia.org/wiki/Foam

http://en.wikipedia.org/wiki/Acoustic_treatment

http://en.wikipedia.org/wiki/Sound_waves

http://en.wikipedia.org/wiki/Amplitude

http://en.wikipedia.org/wiki/Heat

http://en.wikipedia.org/wiki/Dye

http://en.wikipedia.org/wiki/Fire_retardant

http://en.wikipedia.org/wiki/Acoustic_resonance

http://en.wikipedia.org/wiki/Sound_quality

http://en.wikipedia.org/wiki/Recording_studio

Considering the basic development strategy dictating an integrated and complex offer, we also

developed a plastic programme, with plastic processing and plastic injection.

Most frequent input materials: PA, ABS, ABS PC, PEHD,

PS, PP, PC, PBT, HDTP, PEEK.

As additional services we also offer services of assembly and

powder coating of plastic parts (painting), tool making, tampo

prints and other.

The machinery consists of 13 Kraussmaffei plas tic injection machines for products with weight of up to 3,600 g and closing forces from 40 to 800 tons. All machines with more than 150 tons of clos ing forces are equipped with a SEPRO automatic manipulator.

Plastic parts for interior

INPUT & TECHNOLOGY & OUTPUT:Stainless steel (INOX) ordinary and zincked (warm and electro) metal sheet, aluminum sheet, plastic and other.Certain presses are equipped with a feeding de vice for large series manufacture of aesthetically less demanding products.

On the presses, we use classical procedures for differently large series of aesthetically demand ingproducts for various purposes of use.

The manufacture of products of demanding shape can only be performed on deep drawing presses or tools with which we have several years of experience and are well familiar with them.

Metal parts for interior

In our own tool making shop, we design and produce tools intended for shaping of all types of sheet metal (stainless, zinc coated, black or pre enameled sheet metal).When making tools, we fully conform to the customers’ requirements and needs. Due to limitations of production capacities, we have decided to hire subcontractors, tool making specialists, for the manufacture of plastic product injection tools.

The engineering tools most often used in the concept laying process are Pro/Engineer and Catia. In case of need for execution of more extensive specific mechanical analyses of products, we seek collaboration with external specialised ex pert institutions.

We can do:

- Tools for metal sheet recasting(progressive, transfer and other tools)- Welding devices for robotic welding in automo tive industry and household

appliances industry.- Custom made welding, control, measuring and other devices.- Automation of industrial plants and machines.- Processing machine service

In any industrial area, we offer, considering the customer’s wishes, an execution of integrated development solutions within which we guarantee cooperation in joint projects, from design conception of products or assemblies to the phase of laying concepts for individual assemblies or their components.

Tool making for interior

From the car with a smile

Prešernova cesta 1,3320 Velenje, SloveniaE-mail: [email protected]:+386 (0)3 898 47 00

Dombrava 1,5293 Dombrava, Slovenia

E-mail: [email protected]

Tel:+386 (0)5 330 51 67

Stojana Protića bb, 34000 Kragujevac, Serbia

E-mail:[email protected]

Tel:+381 0 34 240 400

MISSION - Fori group...DIN EN ISO 3386/1 kPa 4,2±1 2.3 Compression set DIN EN ISO 1856 % 90 2.5...

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Transcript of MISSION - Fori group...DIN EN ISO 3386/1 kPa 4,2±1 2.3 Compression set DIN EN ISO 1856 % 90 2.5...