MIR VALVE MALAYSIA COMPANY PRESENTATIONsyntex-energy.com/download/MIR.pdf · MIR VALVE MALAYSIA...
Transcript of MIR VALVE MALAYSIA COMPANY PRESENTATIONsyntex-energy.com/download/MIR.pdf · MIR VALVE MALAYSIA...
MIR VALVE MALAYSIA COMPANY PRESENTATION
Manufacturer of
Ball and Gate Valves
API 6D / 6DSS
MKTG-001 R4 Jan 2015, Uncontrolled This document is property of MIR VALVE.
Contents
About Us
Product Range
Track Record and Technical Highlights
Customer Feedback
Certifications, Audits and Approvals
Manufacturing and Testing Capability
COMPANY PRESENTATION
Important Facts
Located in Shah Alam Malaysia
(located 30 min. from Kuala Lumpur City
Centre)
140 employees
Revenues
USD 40 Mil
(target to reach USD 100 Mil → Y2018 )
Manufactured over
10,000 ball valves
up to 40” since 2008
Over 100 approvals from major Oil and Gas
companies
Over 30 plant audits by major end-users and EPCs
PRIVATELY OWNED
COMPANY PRESENTATION
Our Logo
Brand Name: MIR
• Associated with space technology (the satellite system), a symbol of leading edge technology
• Russian word for “peace”
Colour: Green
• Inspired by the Greek olive color
• This color has now become MIR corporate color and is used in all our marketing and branding activities.
Shape: Heart
• The valve is the heart of the plant.
Intellectual Property
• Logo registered in Malaysia and Italy (other global markets will be secured as well).
COMPANY PRESENTATION
Our Strengths
Complete range of standard and engineered products
Valve Technology is Italian
Proven in service
Supply chain: audited and approved
Deliveries to meet MRO & Project lead times
Globally accepted brand
Global sales coverage
7 years in Operation since Y2008
COMPANY PRESENTATION
Vision
To be the preferred ball valve manufacturer for Asia Pacific and Middle East and N Africa projects
Brand positioning: top-tier market player
COMPANY PRESENTATION
Strategic Vision G
lob
al
Serve the markets
Revenues to reach USD100Mil
Brand positioning as top-tier market player
Val
ue
Pro
po
siti
on
Flexible to suit customer needs
Service & commitment
Speed of response
Ball Valve products for all applications
Op
erat
ion
s
Continued investment
Process-driven company
R&D center
Operational excellence
Product quality
COMPANY PRESENTATION
Industries and Applications In
du
stri
es
Onshore – Offshore – Subsea
Oil & Gas
Exploration & Production
Pipelines & Processing Plants
Refining & Petrochemical
LNG
Power
Metering and Gate Stations
FPSO & offshore
Onshore Receiving Terminals
Ap
plic
atio
ns
Upstream – Midstream - Downstream
Blow-down
ESD
Riser
HIPPS
Subsea
High Temp. >+3000C
Low Temp.
Isolation (On/Off)
Sequencing Service
Severe service Fluids
COMPANY PRESENTATION
Product range
COMPANY PRESENTATION
API 6D/6DSS Ball and Gate
Valves
Size: 2”- 60” ANSI Class
150-2500
Full & Reduced Bore
Soft, Metal, PMSS, Seated
Designs
API 6D & API 598 Certified &
Tested
Actuated & Manually Operated
RF, RTJ, WE, Pups, Hub Ends
Trims: CS, SS, Duplex, Inconel, Incoloy all types
Firesafe – API 6FA / ISO10497
& API 607
Product Range Top-Entry Ball Valves
• Top-Entry Ball Valve
• API 6D, 6DSS
Valve Type
• MV1
• 2ˮ -60ˮ CL. 150-2500
Model Number / Sizes & Classes
• SS subsea
• HT +200 to 300 deg. C
• LT down to -150 deg. C
• HIPPS
Engineered Products
COMPANY PRESENTATION
Product Range Side-Entry Ball Valves
COMPANY PRESENTATION
• Side-Entry Ball Valve
• API 6D, 6DSS
Valve Type
• MV3
• 2ˮ -60ˮ CL. 150-2500
Model Number / Sizes & Classes
• SS subsea
• HT +200 to 300 deg. C
• LT down to -150 deg. C
• HIPPS
Engineered Products
Product Range Fully-Welded Ball Valves
COMPANY PRESENTATION
• Fully-Welded Ball Valve
• API 6D, 6DSS
Valve Type
• MV5
• 2ˮ -60ˮ CL. 150-2500
Model Number / Sizes & Classes
• SS subsea
• HIPPS
Engineered Products
Product Range Twin Ball Valves
•Twin Ball Valve (DBB)
•API 6D, 6DSS PIPELINE
Valve Type
•MV4
•3/4" – 24" CL. 150-2500
Model Number/ Sizes & Classes
•SS subsea
Engineered Products
COMPANY PRESENTATION
Product Range Fabricated Through-Conduit Gate Valve
• Through-Conduit Gate Valve
• Fabricated Body
• API 6D
Valve Type
• MV7-P Fabricated Body 2”-16” CL. 150-1500
Model Number / Classes & Sizes
COMPANY PRESENTATION
Product Range Forged Through-Conduit Gate Valve
• Through-Conduit Gate Valve
• Forged Body
• API 6D, 6DSS PIPELINE
Valve Type
• MV7-F Forged Body 2”-16” CL. 150-2500
Model Number / Classes & Sizes
COMPANY PRESENTATION
Product Range Cast Through-Conduit Gate Valve
• Through-Conduit Gate Valve
• Cast Body
• API 6D
Valve Type
• MV7-C Cast Body 2”-16” CL. 150-2500
Model Number / Classes & Sizes
COMPANY PRESENTATION
After-Market Services
AFTER-MARKET SERVICES
PROJECT MANAGEMENT
AFTER–MARKET PROGRAMS
SPARES INVENTORY
VALVE REPAIRS
FIELD SERVICES
COMMISSIONING
TRAINING
COMPANY PRESENTATION
MIR VALVE Offices
KUALA LUMPUR
GLOBAL HEADQUARTERS
& MANUFACTURING PLANT
JAKARTA
SALES OFFICE
Indonesian Market
SEOUL
SALES OFFICE
Korean EPC’s
DUBAI
SALES OFFICE
Middle East, North Africa, Indian Markets
MILAN
REP OFFICE
Global Marketing
RD & Engineering Support
COMPANY PRESENTATION
Active Markets - 30 locations MIR VALVE Offices & Sales Reps
ASIA -PACIFIC
MALAYSIA
SINGAPORE
BRUNEI
INDONESIA
MYANMAR
THAILAND
VIETNAM
KOREA
JAPAN
CHINA
AUSTRALIA
NEW ZEALAND
MIDDLE EAST, N. AFRICA
OMAN
QATAR
UNITED ARAB EMIRATES
KUWAIT
SAUDI ARABIA (TBA)
IRAN
IRAQ
ALGERIA (TBA)
LIBYA
EGYPT
INDIA (TBA)
PAKISTAN
BANGLADESH
AMERICAS
USA
CANADA
BRAZIL
COLUMBIA
COMPANY PRESENTATION
COMPANY PRESENTATION
SARAWAK SHELL MALAYSIA Sarawak Shell F29 Project, 100 m depth, PLEM / Subsea 100 m water depth 2"x1.5", 3"x2", 4"x3", 12"CL.900 RB/FB, BW (18 pcs) Forged Body: LF2 + INC 625 Cladding on all wetted areas , Trims: INC 625 + TCC / A694 F60+ENP, Metal-Seated, Self Relieving, Pup Pieces, Hydro + Gas testing, submerged tank testing and Hyperbaric Chamber Tested at 120m depth, c/w Gear + ROV CL.2
PTTEP Myanmar / Thai Nippon Steel & Sumikin Eng.&Con. Zawtika Development Project, Phase 1A, Onshore, Myanmar MV3 Side-Entry Ball Valve 24" CL.900, RTJ Body & Trims: CS/CS+ENP PEEK, Full compliance to TOTAL Specification Extensive FAT testing Hydro + Gas , 6 pcs.
COMPANY PRESENTATION
ExxonMobil Malaysia ESD RISER on Jerneh Platform 28” CL. 900 FB RTJ, LTCS + Inconel 625 overlay Metal-seated +TCC, Actuated
COMPANY PRESENTATION
PETRONAS CARIGALI IRAQ MV3 Side-Entry Ball Valves 4”-18” CL. 600/1500 FB/RF Metal-seated CS/SS/Duplex, high pressure testing, c/w Rotork act, HIPPS FCP OFFSITE FACILITIES FOR GARRAF OPERATIONS, Offshore
COMPANY PRESENTATION
CHEVRON AUSTRALIA Gorgon Project (M/S), Offshore MV3 Side-Entry Ball Valves 16” CL.300, FB, RF, CS/SS c/w Electric Actuator
COMPANY PRESENTATION
Largest Valves to Date Largest Size (NPS) MV5 Fully-Welded Ball Valve 40” Cl. 600 BW
Largest size/class pressure MV3 Side-Entry Ball Valve 16”x14” Cl. 2500 full superduplex
COMPANY PRESENTATION
Punj Lloyd / Petronas Carigali SSGP Project, Malaysia
Sabah-Sarawak Gas Pipeline, Malaysia 522 km onshore gas pipeline 92 pcs. actuated ball valves Year: 2011
Top-entry, side-entry, fully-welded 36”x30” , 36”, 12”x10” 30”x26”, 30”, 20”, 12’x10”, 2”x1.5”, CL.150/600/900 RF / BW + 500mm pups Materials: CS+ENP, Peek insert c/w GOO or Pneumatic Actuator
COMPANY PRESENTATION
Quality Certifications
ISO 9001:2008 ISO 14001:2004 OHSAS
18001:2007 API SPEC Q1
API 6D API 6DSS API 6A/17D
expected Q2 2015 CE-PED
CE-ATEX Firesafe ISO 10497 IEC 61508
up to SIL 3
SHELL STAR 2 CERTIFICATE
PETRONAS MANUFACTURING
LICENSE
COMPANY PRESENTATION
Over 200 Pre-qualifications with major oil and gas companies worldwide
Approved by major EPC’s
COMPANY PRESENTATION
Manufacturing Flowchart
COMPANY PRESENTATION
SALES
CONTRACTS
ENGINEERING
SUPPLY CHAIN
PRODUCTION
SHIPMENT
All on one platform
ERP SYSTEM
Plant Capability
COMPANY PRESENTATION
Engineering 100% QC Machining NDE
Assembly Welding Testing Blasting
Painting Packing
Non-Destructive Testing (NDT) 2”-60” CL.150-2500
COMPANY PRESENTATION
PT - Liquid / Dye Penetrant Test
MT – Magnetic Particle Test
RT - Radiographic Test
UT - Ultrasonic Test
PMI - Positive Material Identification
SNT-TC-1A Level II Certified Personnel
Valve Testing to API 6D, API 6DSS, API 598 2”-60” CL.150-2500 manual or actuated in-house
COMPANY PRESENTATION
Standard Tests
Hydrostatic Body Test
Hydrostatic Seat Test
Anti-static Device Test
Cavity Relief Valve Test (if applicable)
Additional Valve Testing Upon Request 2”-60” CL.150-2500 in-house
COMPANY PRESENTATION
Torque Test Endurance Test
(Cycling) Drift Tool Test
Double Isolation and Bleed Test (DIB-1, DIB-2)
DB&B Test High Pressure Gas
Test Low Pressure Air
Seat Test Cavity Relief Test
Functional Test Fugitive Emission Test acc. to SPE
77/312
Low Temperature Test
acc. to SPE 77/306
Firesafe Testing
TAT Test to MESC 77/300A
Hyperbaric Test (outsourced)
Other, as per customer
requirement
Testing equipment Hydro & Gas Testing
Test bench up to 42”
Test bench up to 30”
Test bench up to 24”
Test bench up to 16”
Test bench up to 8”
Up to 3 valves simultaneously
COMPANY PRESENTATION
Fugitive Emission Testing (FET) acc. To MESC 77/312 Low Temperature Testing (LTT) acc. To MESC 77/306
2”-60” CL.150-2500 - in-house
COMPANY PRESENTATION
MIR VALVE has certified FE testing inspector.
3 main specifications:
1. ISO 10497 /API 607 5th Edition
2. API 6FA
Scope:
To evaluate a valve design which is capable of passing certain specified leakage and operational tests during and after exposure to fire.
Firesafe Valve Testing 2”-60” CL.150-2500 in-house
COMPANY PRESENTATION
Type Acceptance Testing (TAT) to Shell Spec MESC 77/300A in-house 1. Ambient temperature
cycle test up to 100 times 2. Ambient temperature gas
testing (seat, shell, Fugitive emission)
3. Low temperature down to -50 deg. C gas testing (seat, shell test)
4. High temperature up to 150 deg. C gas testing (seat, shell)
5. Ambient temperature gas testing (seat, shell, Fugitive emission)
COMPANY PRESENTATION
Hyperbaric Testing Outsourced
Hyperbaric Chamber
COMPANY PRESENTATION
• If required, the valve shall be
subject to a hyperbaric test at
a minimum pressure of 1.1
times the designed water
depth.
• The hyperbaric test is
outsourced at Aker Solutions
plant in Malaysia.
Manufacturing Plant Shah Alam (Kuala Lumpur area)
COMPANY PRESENTATION
Total Area 140,000 sq. ft. Building Area 80,000 sq. ft. Office Area 20,000 sq. ft.
COMPANY PRESENTATION
[email protected] www.mirvalve.com