MINING VEHICLE BRAKING SYSTEMS - Carlisle Brake & … · 2015-10-19 · MINING VEHICLE BRAKING...

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MINING VEHICLE BRAKING SYSTEMS PARK & EMERGENCY BRAKES SERVICE BRAKES COMBINATION BRAKES BRAKE VALVES FRICTION MATERIALS EXPERIENCED. GLOBAL. INNOVATIVE.

Transcript of MINING VEHICLE BRAKING SYSTEMS - Carlisle Brake & … · 2015-10-19 · MINING VEHICLE BRAKING...

Page 1: MINING VEHICLE BRAKING SYSTEMS - Carlisle Brake & … · 2015-10-19 · MINING VEHICLE BRAKING SYSTEMS ... manufacturing principles throughout our entire production process. Carlisle

MINING VEHICLEBRAKING SYSTEMS

PARK & EMERGENCY BRAKES

SERVICE BRAKES

COMBINATION BRAKES

BRAKE VALVES

FRICTION MATERIALS

EXPERIENCED. GLOBAL. INNOVATIVE.

Page 2: MINING VEHICLE BRAKING SYSTEMS - Carlisle Brake & … · 2015-10-19 · MINING VEHICLE BRAKING SYSTEMS ... manufacturing principles throughout our entire production process. Carlisle

Carlisle Brake & Friction (CBF) has been the brake supplier of choice in the mining industry for decades. Carlisle first started supplying braking products to the mining industry in the 1930s at the onset of off-highway vehicle manufacturing. Over the past seventy years CBF has established itself as the undisputed industry leader in dry brake systems and friction solutions.

Recently, the evolution of large-scale wet braking systems has created a technology shift in the industry. CBF met the challenge and developed high-density paper and carbon paper friction discs that provided OEMs unparal-leled performance and durability. CBF consistently remains in the braking technology forefront by adapting to changes in the industry, expanding the technology envelope and ultimately providing superior solutions to OEMs around the world.

MINING VEHICLE BRAKING SYSTEMS

Carlisle applies lean manufacturing principlesthroughout our entire production process.Carlisle is also experienced with ITAR regulations.

DURABILITY

VERSATILITYBrakes that work off-highway,

in sand, snow, water or mud

Made with long lasting,endurance-tested materials

The highest qualitybrakes in the industry

STRENGTH

RANGEAir, hydraulic and mechanical

brakes to meet all your needs

HEAVY VEHICLES NEED HEAVY DUTY, OFF-HIGHWAY BRAKES

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Front-end loaders, backhoe loaders, tele-handlers, haulage trucks, tractors, ADTs, rough terrain cranes, underground mining, winches, industrial applications

Industrial clutch and brake for marine industry, forestry and paper, agriculture, stamping press, mining and construction equipment, haulage truck

ADTs, mining haulage trucks, mobile cranes, lift trucks, industrial equipment, airport tugs

Mining haulage trucks, underground mining shuttle vehilces,pavement profilers, mobile construction, industrial equipment

Features

- Quick change organic or sintered metal linings- Ease of inspection and serviceabiliity- Less fade in emergency than drum brakes- Can be supplied with mounting hardware, bracket & rotor- Lining retraction spring eliminates parasitic drag

- Requires a fixed disc mounting- Manual adjustment maximizes lining wear- Multiple brakes may be mounted on a single disc to proportionally increase torque output

- Ductile iron casting for high strength- G1: manual or automatic slack adjusters, dynamic stop capabilities, and less fade in emergency than drum brakes- G2: manual adjuster to compensate for lining wear, and uses mineral or brake fluid

- Ductile iron casting for high strength- Most can be multiple mounted on a single disc

- Ductile iron casting for high strength- Fixed mountings required

COMBINATION BRAKES

PARK & EMERGENCY BRAKESDescription

Spring-applied hydraulically released (SAHR) parking brakes

SAHR single piston, floating caliper disc brakes designed for medium duty static applications

Spring-applied hydraulically or air released park brakes

Single, single-opposed, dual, and dual-opposed designsand are all SAHR

SAHR single-opposed piston, caliper brakes for medium to high torque ranges for mining haulage park brakes

Model

SA Series

PD Series

G Series

SCL Series

SCL70 Series

Features

- Ductile iron casting for superior brake durability and strength- Aluminum housings available for some models- Carlisle premium linings- Flexible mounting alternatives to fit a wide range of vehicles

- Ductile iron castings for superior brake durability- Premium Carlisle linings- Ease of inspection and serviceability- Automatic adjusters and spring activated piston retraction available on some models

- Modular piston design for easy servicibility- Piston insulators protect brake components from heat transfer

Description

Hydraulically-applied medium duty construction service brakes

Hydraulically-actuated heavy duty mining haulage service brakes

Hydraulically-actuated, four or six piston brakeswith retracting springs and automatic adjusters

Model

2 Piston Brakes4 Piston Brakes6 Piston Brakes

6 Piston Brakes

F Series

Features

- Fixed mountings are required- High torque range for heavy-duty service conditions- Available as a service brake only- Ductile iron casting for high strength

- Fixed mountings are required- Medium torque ranges for moderate to severe service conditions

Description

Combination, service and park, triple-opposed piston, caliper disc brake

Combination, service and park, dual-opposedpiston, caliper disc brake

HYDRAULIC VALVESFeatures

- Maximum output pressure of 3,500 psi- Noise-free operation- Rugged construction- Flow capabilities exceed competitive designs

- Range of output pressure of 600-3,500 psi- Easy serviceability and reduced maintenance costs- Pedal angle fully adjustable- High flow capabilities versus competitive designs

Description

Single and tandem circuit, modulating hydraulic control valve

Single and parallel circuit, modulating hydraulic control valve

Model

HDBC4225Series

SCL8 & SCL10 Series

Model

1100 Series

2100 Series

FRICTION MATERIALSDescription

- Custom designs & wide range of designs- 100+ non-asbestos formulas- Wide range of coefficient frictions

- ISO 9001 certified manufacturing facility- Superior stopping performance- Increased life and lower operation costs

- SAE J1473 certified- Quiet performance- Parts available up to 42” diameter

Model

Molded Linings & Wet Friction

Wheel loaders, ADTs, mobile cranes, mobile mining and construction equipment, tow behind scrapers, logging vehicles, industrial equipmentSERVICE BRAKES

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United States

6180 Cochran RoadSolon, OH 44139440 528 4000440 528 4099 fax

Europe

Omega 500 UnitMamhilad Technology ParkPontypool – NP4 0JJ UK +44 (0) 1495 767304 +44 (0) 1495 767330 fax

© 2015 Carlisle Brake & Friction

Asia-Pacific

Suite E & F, 9th FloorMajesty BuildingNo. 138 Pu Dong Ave.Shanghai, P.R. China 200120+86 21 6100 5222+86 21 6100 5220 fax

To learn more contact one of our sales officesor visit www.carlislecbf.com

Carlisle Brake & Friction is a globally recognized leader in the development and manufacture of

highly innovative brake and friction system solutions to service a diverse range of motion control

applications. The comprehensive nature of Carlisle’s brake system expertise includes hydraulic

control products, industrial brake assemblies, wet and dry friction material for brake, clutch

and transmission applications as well as aftermarket replacement kits, all developed and

manufactured under the Carlisle umbrella. Our full-system product offering supported by our

industry-experienced staff of experts provide our customers with brake system solutions that set

them apart from their competition.

EXPERIENCED. GLOBAL. INNOVATIVE.