Mineral Handbook 2002

227
8/2/2019 Mineral Handbook 2002 http://slidepdf.com/reader/full/mineral-handbook-2002 1/227

Transcript of Mineral Handbook 2002

  • 8/2/2019 Mineral Handbook 2002

    1/227

  • 8/2/2019 Mineral Handbook 2002

    2/227

    TABLE OF CONTENTS

    SECTION I PAGE 5173

    PAGEFeeders ............................................................. 5Crushers ........................................................ 18

    Jaw Crushers ......................................... 23Series D Crushers ............................. 33Series H Crushers ............................. 46Silver Bullet Series Crushers ........... 58VFC Crushers .........................................72

    Primary Impact Crushers ......................74HSI Impact Crushers............................ 82Vertical Shaft Impactor (VSI) .............. 86

    Screens ........................................................ 112Washing Equipment .................................. 140

    Belt Conveyors ........................................... 160Stockpiling ................................................... 171

    SECTION II PAGE 175193Materials ...................................................... 175Aggregate Information .............................. 181

    SECTION III PAGE 194226V-Belt Drives ............................................... 195Electric Motor Drives ................................. 200General Information ................................... 207

    Complete Index .......................................... 222

  • 8/2/2019 Mineral Handbook 2002

    3/227

    3

    TELSMITH HANDBOOK

    A handy reference book especially for Aggregate

    Producers and Mineral Processors. This book contains thelatest specifications and essential information on aggregateand minerals production and handling equipment. It shouldbe noted that various factors, such as engineeringadvances, physical properties of raw materials, method offeeding and operating the equipment, moisture andphysical conditions in material at the time of processing,

    attitude and other conditions will affect the equipmentratings as published and may yield results not exactly inaccord with published data.

    Tenth EditionFirst Printing

    by

    TELSMITH, INC.

    10910 N. Industrial Dr.P.O. Box 539

    Mequon, WI 53092-0539Phone: (262) 242-6600

    Fax: (262) 242-5812For Repair Parts, Phone: 800-688-6601

    Or contact us via our website:

    www.TELSMITH.com

    Permission to reproduce portions of this handbook may be obtained from

    Telsmith, Inc., Mequon, WI 53092-0539

    Printed in U.S.A.

  • 8/2/2019 Mineral Handbook 2002

    4/227

    4

    A PREFACE TOTHE TENTH EDITION

    The worldwide acceptance and popularity of the TelsmithHandbook since its inception in 1953 dictates that wemust keep it accurate and up-to-date in its concept.

    This tenth edition has some information not contained inearlier editions along with some deletions and revisions tokeep the handbook as accurate as possible.

    Whether your interest is in a single unit, or a completelyintegrated processing plant, Telsmith Engineeringexperience in producing aggregate and mining machineryof all types insures profitable production of high gradematerial.

    All along the processing line, Feeders, Grizzlies, Crushers,Scalpers, Classifiers, Washing Plants, Sizing Screens,Conveyors, Telsmith Equipment is processing material forall phases of industry.

    Feel free to consult Telsmith skilled engineering serviceswhenever you have questions or comments.

    It is our sincere hope this handbook will help you inselecting, operating and maintaining our quality productline, thus assuring profits in your operation.

    TELSMITH, INC.Mequon, Wisconsin

    An Astec Company

  • 8/2/2019 Mineral Handbook 2002

    5/227

    5

    TELSMITH FEEDERS

    Telsmith Feeders are used for holding and regulating surgeloads and to promote a steady supply to maximizeproduction in processing plants. These feeders are offeredin four types to match material size, feed rate requirements,location and if fed from truck, shovel, loader, or mountedunder a surge bin.

  • 8/2/2019 Mineral Handbook 2002

    6/227

    6

    DATA REQUIRED FOR SELECTING A FEEDER

    1. Tons per hour to be handled, including maximum and minimum.

    2. Weight per cubic foot (bulk density) of the material.

    3. Distance material is to be conveyed.

    4. Height material is to be raised.

    5. Space limitations.

    6. Method of loading feeder.

    7. Characteristics of material.

    8. Type of machine to be fed.

    PROCEDURE FOR SELECTING A FEEDER

    STEP 1. Select a type of feeder from Table 1, Page 7.

    STEP 2. Select feeder width. The width may be dictated by

    the machine to be fed, i.e., a jaw crusher with acertain receiving opening, or by the size of the hopperopening to be used. Feeder width may also bedetermined by the maximum lump size in the feed, orby a desired depth of material and conveying speed.*

    STEP 3. Check capacity of feeder selected against the datain Tables 2A, B, C & D, pages 7 thru 10.

    STEP 4. Determine HP required from Tables in Section forFeeder selected in STEP 1.

    * depth of 100 lbs./ ft.3 material may be found by:

    D = depth in inches

    TPH = tons per hourFPM = feet per minute material is moved

    W = net width of feeder in inches

    Do not use the above chart for Belt Feeder capacities.

    D =50 TPHw FPM

  • 8/2/2019 Mineral Handbook 2002

    7/227

    7

    Super Heavy-Duty ApronFeeder with manganeseflights.

    Super Heavy-Duty ApronFeeder with pressed steelflights.

    Heavy-Duty Apron Feeder

    Heavy-Duty Apron Feeder

    Vibrating Feeder or GrizzlyFeeder.

    Belt Feeder

    Heavy-Duty Apron Feeders

    APPLICATION OF FEEDERS TABLE 2A

    Truck dumping or direct loading byDozer, Shovel or Dragline.Maximum lump size not to exceed75 percent of feeder width.

    Under hopper or bin, handling non-abrasive material. Maximum lumpsize not to exceed 75 percent offeeder width.

    Truck dumping or direct loading byDozer, Shovel or Dragline.

    Maximum lump size not to exceed75 percent of feeder width.

    Under hopper or bin, handling non-abrasive material. Maximum lumpsize not to exceed 30 percent offeeder width.

    Under Primary Crusher to protectbelt conveyor.

    Under bins, hoppers or storagepiles. Maximum lump size not toexceed 30 percent of feeder width.

    Under large Primary Crushers.

    DUTY RECOMMENDED TYPE

  • 8/2/2019 Mineral Handbook 2002

    8/227

    8

    th

    gilF

    deep

    S

    MPF

    sre

    dee

    Fytu

    Dyvae

    Hdna

    dra

    dnat

    S

    )sre

    deeFytu

    Dyvae

    Hartx

    E(DHX

    "03

    "63

    "24

    "84

    "84

    "06

    "27

    sdY

    3

    snoT

    sdY

    3

    snoT

    sdY

    3

    snoT

    sdY

    3

    snoT

    sdY

    3

    snoT

    sdY

    3

    snoT

    s

    dY

    3

    snoT

    01

    55

    47

    08

    801

    9

    01

    741

    341

    291

    341

    291

    222

    003

    023

    234

    51

    38

    211

    021

    261

    4

    61

    222

    412

    982

    412

    982

    333

    054

    084

    846

    02

    011

    841

    061

    612

    8

    12

    492

    482

    483

    482

    483

    444

    006

    046

    468

    *

    42

    331

    081

    291

    952

    2

    62

    453

    343

    064

    343

    064

    335

    027

    867

    730,1

    52

    831

    681

    002

    072

    3

    72

    963

    753

    284

    753

    284

    555

    057

    008

    080,1

    03

    561

    322

    042

    423

    7

    23

    244

    724

    775

    724

    775

    666

    009

    069

    692,1

    53

    391

    062

    082

    873

    2

    83

    615

    005

    376

    005

    376

    777

    050,1

    021

    ,1

    215,1

    04

    022

    692

    023

    234

    6

    34

    885

    275

    867

    275

    867

    888

    002,1

    082

    ,1

    827,1

    05

    117

    169

    011,1

    005,1

    006

    ,1

    061,2

    06

    458

    451,1

    233,1

    008,1

    029

    ,1

    295,2

    .deificepsesiwre

    htosselnu

    de

    hsinrufe

    blliw

    ta

    htdeeps

    dra

    dnatS*

    tuo

    bafo

    htpe

    dde

    ba

    htiwnwo

    hsdeeps

    thgilf

    tanoitareposuounitnocno

    desa

    bseiticapa

    C

    :ETON

    1/2

    dna

    htdi

    wthgilf

    tf/.sbl001

    3

    yrav

    lliwseiticapa

    C.

    cte,

    wolfo

    tecnatsiser,s

    diovro

    fetasnepmocotrotc

    aFgni

    dee

    F8.dna

    lai

    retam

    .

    yrotcaf

    tlusnoc

    dra

    dn

    atswole

    broevo

    bas

    deepsro

    F.s

    citsiretcarahc

    lairetam

    htiw

    APRONFEEDERCAPACITIESPE

    RHOUR

    TABLE2B

  • 8/2/2019 Mineral Handbook 2002

    9/227

    9

    VIBRATING FEEDERS AND GRIZZLY FEEDERS ATSTANDARD MOUNTING ANGLES

    WIDTH OF FEEDER

    Delivery rates for Vibrating Feeders

    Table 2CNOTES:

    1. Throw, Speed and Material Flowability combine to giveestimated travel speeds of 40 FPM @ 0; 65 FPM @ 5; 120FPM @ 10.

    2. 12" Bed Depth assumed at discharge of feeder or at beginning

    of Grizzly Bars, if used.3. Material is 100 lb. per Ft3, Tons are 2000 lb.

    4. Flowability, wt. per Ft3, bed depth are variables.

    5. Use Factor of 0.8 for rip-rap or clean large stone.

    6. Use Factor of 0.70.9 for Primary Crusher.

    7. Variable Speed Drive may reduce capacity by 40% when feederwidth is selected for largest stone or width of Primary Crusher.

    2000

    1500

    DELIVERYTPH

    1000

    500

    036" 42" 48" 54" 60" 66" 72"

  • 8/2/2019 Mineral Handbook 2002

    10/227

    10

    CAPACITY OF BELT FEEDERSBASIS 100 LBS. PER FT.3 MATERIAL

    Table 2D

    tleBredeeF

    H)tsehgih(

    MPFdeepStleB

    01 02 03 04 05 06

    "42 )"81=W( 8 03 06 09 021 051 0819 43 86 101 531 961 302

    01 83 57 311 051 881 522

    11 14 38 421 561 602 842

    21 54 09 531 081 522 072

    31 94 89 641 591 442 392

    41 35 501 851 012 262 513

    "03)"42=W(

    8 04 08 021 061 002 042

    9 54 09 531 081 522 072

    01 05 001 051 002 052 003

    11 55 011 561 022 572 033

    21 06 021 081 042 003 063

    31 56 031 591 062 523 093

    41 07 041 012 082 053 024"63

    )"03=W(8 05 001 051 002 052 003

    9 65 311 961 522 182 833

    01 26 521 781 052 213 573

    11 96 731 602 572 443 214

    21 57 051 522 003 573 054

    31 18 261 442 523 604 78441 78 571 262 053 734 323

    H

    W

    Capacity TPH

  • 8/2/2019 Mineral Handbook 2002

    11/227

    11

    APRON FEEDERS

    Apron feeders are used where extremely rugged machineshandling large feed are required, but where no fines removalis needed or where fines are removed by a separateVibrating Grizzly (see Pages 136138). They are also usedto handle muddy or sticky material. Normally located aheadof large, stationary primary crushers. They are sometimesused to collect material from the discharge of very largeprimary crushers where they absorb more impact than a

    rubber conveyor belt can economically withstand. TheseApron Feeders can be equipped with standard(1/2" thick) fabricated pans (standard and heavy dutyFeeders) or optional (11/4" thick) fabricated pans (XHDFeeders only). They are available in widths of 30" to 72"and lengths of 9' to 50'. For more information, see BulletinAF 102.

  • 8/2/2019 Mineral Handbook 2002

    12/227

    12

    eziSredeeF

    "03

    "63

    "24

    "84

    "06

    "27

    ))5etoN(.xaM.niM(htgneL

    '12'9

    '12'9

    '12'9

    '72'21

    '03'51

    '03'51

    MPF42taHPTyticapaC

    )4et

    oN(

    081

    952

    453

    064

    027

    7301

    )2etoN(shtgneLdra

    dnatSrofderiuqeRrewopesroH

    '9

    5

    5

    71/2

    '21

    5

    5

    01

    51

    '51

    71/2

    71/2

    01

    51

    52

    03

    '81

    71/2

    01

    51

    02

    52

    04

    '12

    71/2

    01

    51

    02

    03

    04

    '42

    02

    03

    04

    '72

    52

    04

    06

    '03

    05

    06

    thgieWredeeF

    )3etoN(.s

    bLhtg

    neL.niM

    1etoN

    1etoN

    1etoN

    2&1setoN

    2etoN

    2etoN

    htiwdehsinrufsredeefnorpAytuDyvaeHdnadradnatS.

    1ETON

    1/2

    .ylnosnapdetacirbafkciht"

    1htiwelbaliavasredeefDHX.

    2ETON

    1/4

    .s

    napleetsdetacirbafkciht)dradnats("

    .

    3ETON

    .yrotcaftlusno

    csdeepsrewolrorehgih

    roF.noitisoplatnozirohni

    detnuomredeefhtiwnoitarepolamronnodesaberasgnitarrewopesroH

    tuobalairetamfo

    htpedahtiwdeepsthgilfetunimrepteef42tanoitareposuounitnocrof

    eranwohsseiticapaC.

    4ETON

    1/2

    .htdiwthgilf

    fo

    .yrotcaftlusnocshtgnelregnolroF.

    5ETON

    SPECIFICATION

    SCAPACITIES

    APRONFEEDE

    RS

  • 8/2/2019 Mineral Handbook 2002

    13/227

    13

    HORSEPOWER OF APRON FEEDERS

    Total horsepower is calculated using the following formulas.

    L = C/L to C/L of sprockets

    W= Width in feet inside skirt boards

    H = Height in feet of material bed1/2 Pan Width = Normal2/3 Pan Width = Maximum

    s = 0.8 Slip Factor = Inclines = 0.9 Slip Factor = Horizontal

    M = Wt. per Ft.

    3

    of MaterialS = Speed in FPM

    Total Load of Material = L H W M

    =thgieH 1/2 htdiWnaPfohtdiW .tF/noitcirFdraoBtrikS raehSreppoH

    "03"63

    #13#55

    #0001#3312

    "24"84"06"27"48

    "69

    #88#311#571#252#543

    #054

    #0004#0064#0085#0027#0588

    #00501)3(+)2(+)1(=PecroFlatoT

    enilcninanosiredeeFfielgnAfoniSdeBlairetaMfo.tW)1(raehSreppoHdnasnoitcirFdraoBtrikS)2(

    wolebnevigsasgniraebllanoecroFnoitcirF)3(

    Wt. of Material Bed + 1/2 Chain Weight = F. Lbs.

    (3) = A + B

    HP Required

    P = Total force, above (1) + (2) + (3)S = Pan Speed in FPM

    1.5 P S = HP33,000

    (B) 12 Chain Weight .25

    = B (Friction at Lower Idler)Lower Idler Radius

    (A) F .25

    = A (Friction Force at Bearings)Upper Idler Radius

    Cap. (TPH) 33.3= S

    W H M s

    s W H M S= Capacity in Tons per Hr.

    33.3

  • 8/2/2019 Mineral Handbook 2002

    14/227

    14

    VIBRATING FEEDERS ANDVIBRATING GRIZZLY FEEDERS

    Vibrating Feeders are used where a compact feeder withvariable speed control is required. Vibrating Grizzly Feedershave features similar to the Vibrating Feeder plus grizzly barsfor separating fines from crusher feed. This feeder increasescrushing plant production and reduces crusher liner wearbecause fines are bypassed around the primary crusher.

    Both feeders are available in widths from 36" through 72"and 12' through 30' long. Grizzly sections are straight orstepped. The stepped version tumbles stone to the lowersection thus offering more efficient scalping. For fulldescription and illustrations, refer to Bulletin T301.

  • 8/2/2019 Mineral Handbook 2002

    15/227

    15

    HTDIWDR

    ADNATS

    "63

    ediW

    "24

    ediW

    "84

    ediW

    "45

    ediW

    "06

    ediW

    "27

    ediW

    "66

    .D.H

    e

    diW

    HTGNELDR

    ADNATS

    '

    41

    '61

    '41

    '61

    '41

    '61

    '81

    '02

    '81

    '02

    '22

    '81

    '02

    '22

    '81

    '02

    '22

    '03

    thgie

    W.t

    oTre

    dee

    F

    gnitarbiV

    0

    19,6

    541,8

    093,7

    062,8

    567,7

    043,9

    000,91

    004,02

    571,

    02

    007,12

    522,32

    053,12

    006,2

    2

    003,42

    053,42

    057,42

    058,52

    re

    dee

    Fylzzir

    G

    gnitarbiV

    .tWlatoTnoitce

    Sylzz

    irG'5/w

    5

    00,7

    013,8

    526,7

    055,8

    51

    0,8

    526,9

    053,91

    057,02

    575,

    02

    009,12

    574,32

    008,12

    050,3

    2

    057,42

    055,42

    057,52

    003,62

    re

    dee

    Fylzzir

    G

    gnitarbiV

    .tW

    .toT.ce

    Sylzzir

    GpetS'

    8/w

    009,8

    072,9

    042,11

    569,

    02

    002,32

    re

    dee

    Fylzzir

    G

    gnitarbiV

    .tW

    .toT.ce

    Sylzzir

    GpetS'

    9/w

    009,91

    056,12

    573,

    12

    571,32

    058,22

    007,4

    2

    052,52

    000,72

    052,84

    re

    dee

    Fylzzir

    G

    gnitarbiV

    .tW.toT.ce

    Sylzzir

    Gpe

    tS'01/w

    577,32

    003,52

    000,82

    reppo

    Hgni

    dao

    L

    O/W

    htdiW.tx

    E

    htdiW.tx

    EhtiWreppo

    Hgni

    daoL

    "6'7

    "

    6'31

    "6'7

    "6'31

    "0'8

    "0'41

    "0'8

    "0'41

    "6'8

    "6'41

    "6'8

    "6'41

    "6'8

    "6'41

    "6'8

    "6'41

    "0'

    9

    "0'51

    "0'9

    "0'51

    "0'9

    "0'51

    "6'9

    "6'51

    "6'9

    "6'51

    "6'9

    "6'51

    "5'01

    "5'61

    "5'01

    "5'61

    "5'01

    "5'61

    .tW.tx

    EO/Wreppo

    Hgni

    dao

    L

    .tW.tx

    EhtiWreppo

    Hgni

    dao

    L

    012,31

    002,02

    526,41

    522,22

    058,41

    577,22

    580,61

    001,52

    52

    8,71

    05

    4,72

    578,91

    057,03

    568,12

    054,43

    050,42

    575,83

    545,42

    523,63

    009,6

    2

    576,0

    4

    575,92

    057,44

    574,72

    578,83

    521,03

    525,34

    521,33

    578,74

    rewopesro

    Hroto

    Mcirtcel

    E

    02

    02

    03

    03

    03

    03

    04

    04

    05/04

    05

    05

    05/04

    05

    05

    06/05

    06

    06

    001

    *egna

    R

    yticapa

    C

    ruo

    H

    rePsnoT

    -

    523579

    -523

    579

    -004

    051,1

    -004

    051,1

    -0

    54

    52

    3,1

    -054

    523,1

    -054

    523,1

    -054

    523,1

    -00

    5

    005,1

    -005

    005,1

    -005

    005,1

    -575

    007,1

    -575

    007,1

    -575

    007,1

    -007

    050,2

    -007

    050,2

    -007

    050,2

    -000,1

    054,2

    .M.P.Rdeep

    Sredee

    F

    008ot

    005

    058

    057

    yllatnoziro

    hdetnuomre

    deefrofsi

    detaci

    dniyticapacrewo

    L*

    e

    nilce

    d01ano

    detnuomre

    deefrofsi

    detaci

    dniyticapac

    rehgi

    H

    .8noitcesylzzir

    G,

    5nwo

    dna

    P.stfa

    hscirtnecce

    demitruof

    htiwre

    dee

    Fytu

    Dyvae

    HartxE

    SPECIFICATIONSCAPACITIE

    SVIBRATINGF

    EEDERSANDGRIZZLYFEEDERS

  • 8/2/2019 Mineral Handbook 2002

    16/227

    16

    htdiW

    "61

    "81

    "42

    "

    03

    "63

    "24

    "84

    "45

    "06

    "27

    "48

    htgneL

    "63

    "63

    "24

    "24

    "24

    "84

    "45

    "06

    "

    06

    "27

    "06

    "48

    "27

    "48

    "87

    "69

    "48

    "801

    rewoP

    sttaWnoitpmusnoC

    054

    074

    055

    059

    014,1

    014,1

    002,2

    088,1

    0

    53,2

    028,2

    003,3

    067,3

    009,

    2

    007,4

    003,3

    046,5

    006,4

    000,5

    etamixorppA

    .sbLt

    hgieW

    034

    085

    074

    069

    003,1

    007,1

    003,2

    004,2

    0

    58,2

    530,4

    001,4

    056,4

    000,7

    574,7

    000,8

    576,8

    004,01

    000,31

    yti

    capaC

    HPT.xorppA

    001

    081

    031

    081

    543

    514

    053

    006

    007

    078

    007

    521,1

    009

    572,1

    052,1

    056,1

    006,1

    008,1

    :SETO

    N

    .elbaliavakcedw

    olebroevobatnuomrewoP.

    1

    toofrep.sbL001gnihgiewlairetamnodesabseiti

    capaC.

    2

    3.

    enilced01sahnaP.

    3

    SPECIFICATIONSCAPACIT

    IESELECTROM

    AGNETICVIBRATING

    FEEDERS

  • 8/2/2019 Mineral Handbook 2002

    17/227

    17

    BELT FEEDERS

    Belt Feeders are normally used in sand & gravel operationsunder a hopper or trap with 6" maximum size feed. Theyhave infinitely variable speed control for optimum plant feedrate. For more information, contact factory.

    HORSEPOWER OF BELT FEEDERS

    Base HP at 10 FPM Travel18" 4'-0" Standard Duty = 0.14018" 4'-6" Heavy Duty = 0.14018" 6'-6" Standard Duty = 0.18624" 4'-0" Standard Duty = 0.2024" 4'-6" Heavy Duty = 0.20

    24" 6'-6" Standard Duty = 0.28230" 5'-0" Heavy Duty = 0.330

    Example:

    275 TPH with 5'-0" added length and 2'-0" rise use 30" 5'0"belt feeder @ 50 FPM (table 2d page 11)A 30" Feeder at 10 FPM = 55 TPH at0.330 HPAdd 0.015 HP 5 Ft. for extra length = 0.075Add 0.065 HP 2 Ft. for rise = 0.130For 10'-0" length and 2'-0" rise HP = 0.535 for 55 TPH0.535 HP at 10 FPM 5 = 2.675 HP at 50 FPM (Headshaft).

    htdiWtleB htgneLfo.tFreP esiRfo.tFreP

    "81 800.0 520.0

    "42 010.0 530.0

    "03 510.0 560.0

    .evirDrof%01ddA.tfahsdaeHehttaPHsievobAehT

    HP per Ft. of Extra Length and per Ft. of Rise at 10 FPM Travel

  • 8/2/2019 Mineral Handbook 2002

    18/227

    18

    CRUSHERS

    GENERAL NOTES ON CRUSHER SECTION

    1. To secure the capacities specified, all feed to crushers shouldbe smaller than the feed opening of the crusher in at leastone dimension.

    2. The horsepower required varies with the size of product beingmade, the capacity and the toughness of the rock or ore.

    3. The capacities given are in tons of 2,000 lbs. and are basedon crushing limestone weighing loose about 2,700 lbs. peryard3 and having a specific gravity of 2.6. Wet, sticky andextremely hard or tough feeds will tend to reduce crushercapacities.

    4. No crusher, when set at any given discharge opening, willmake a product all of which will pass a screen opening of thesame dimensions as the given discharge opening.

    The crusher discharge opening is measured asfollows:

    Gyrasphere closed sideJaw Crusher when jaws are in closed positionfrom peak to peakGyratory Breaker open sideIntercone closed side

    For close settings, all undersize material should beremoved from the feed so as to eliminate packing andexcessive wear.

    5. Where no rating is specified in the capacity table for anycertain discharge opening, the crusher cannot be operatedeconomically at that opening. For a setting finer than theminimum, consult factory.

    6. The minimum settings indicated for crushers is not necessarilyapplicable for each and every application.

    NOTE ON CAPACITIES: All capacities shown are approximateand will vary with the physical properties of material, moisturecontent, feed method, and amount of fines.

  • 8/2/2019 Mineral Handbook 2002

    19/227

    19

    JAW CRUSHER DISCHARGE SETTINGS

    X dimension equals Peak-To-Peak measurement.

    To set the Closed Side Discharge Setting, use a wood blockwith the same width as the desired setting. It should be longenough to span most of the crusher's discharge area. Thedischarge setting is gauged with the opening in its closestposition of the operating stroke.

    X

    GYRASPHERE CRUSHER DISCHARGE SETTINGS

    X dimension equals Closed Side Discharge Opening.

    To determine the Closed Side Setting (CSS) of a GyrasphereCrusher lower, on a wire or heavy string, into the open side of thecrushing chamber, a ball of clay or aluminum foil larger than thedischarge chamber until the ball is at the lowest area of thecrushing chamber. Hold the crushers head and rotate the crusherdrive until the ball has been compressed at least twice. Thethickness of the ball at its thinnest dimension equals the CSS.

    On crushers equipped with anti-spin, drop the clay ball or aluminumfoil into the crushing chamber while the crusher is running.

    X

  • 8/2/2019 Mineral Handbook 2002

    20/227

    20

    yrrau

    Q

    enotsemi

    Lyr

    Ddr

    aH,mui

    de

    M

    tiPlevarG

    &dnaS

    dn

    aS%56eni

    F

    lev

    arG%56esrao

    C

    gnissa

    Ptnecre

    P

    gnissa

    Ptn

    ecre

    P

    esrao

    C

    eziSeve

    iS

    eni

    F

    esrao

    C

    eziSev

    eiS

    eni

    F

    0.37

    "42

    0.001

    0.78

    "6

    0.00

    1

    0.66

    "81

    1.39

    0.48

    "5

    0.00

    1

    0.54

    "21

    0.57

    0.18

    "4

    0.00

    1

    0.33

    "8

    0.36

    0.67

    "3

    0.89

    0.13

    "6

    0.84

    0.96

    "2

    0.59

    0.62

    5"

    0.83

    0.46

    11/2"

    0.39

    0.32

    "4

    0.92

    0.85

    1"

    0.88

    0.41

    "3

    0.91

    0.35

    3/4"

    0.58

    0.01

    "2

    0.61

    0.74

    1/2"

    0.97

    0.7

    11/2"

    0.31

    0.24

    3/8"

    0.37

    0.6

    "1

    0.11

    0.53

    1/4"

    0.56

    0.5

    3/4"

    0.9

    0.13

    m4

    0.06

    0.4

    1/2"

    0.8

    0.42

    m8

    0.05

    0.3

    3/8"

    0.7

    0.61

    m61

    0.63

    0.2

    1/4"

    0.6

    0.01

    m03

    0.42

    0.1

    m4

    0.5

    0.4

    m05

    0.61

    m8

    0.4

    0.3

    m001

    0.8

    .syevrus

    lacigoloegetis

    lautcano

    desa

    be

    btsumnoitceles

    tnempiuqe

    lani

    F.y

    lnonoitamrofni

    larenegroferaserugifese

    hT

    :ETON

    TYPICALAGGREGATEGRADATIONS

  • 8/2/2019 Mineral Handbook 2002

    21/227

    21

    Ifitisdesiredtodeterminetheapproximatescreen

    analysisoftheproduc

    tfromTelsmithcrushers,thefollowingexam

    ple,whichis

    typical,canbeusedasaguid

    e.Supposeyouwish

    todeterminethepercentagesofvarioussize

    sofrockintheproductfroma10"

    30"TelsmithJaw

    Crusher,whensetwitha1"

    dischargeopening.B

    yreferringtoscreen

    analysis,Page28andthecurve

    indicate

    dbythearrow

    pointingfrom

    1"opening,youwillnotethatallo

    ftheproductfromthecrusherwillpassa

    11/2"square

    screenopening.Onallofthesesheetsthevertical

    linesindicatethesize

    ofclearsquarescreenopeningsandthehorizontallines

    indicate

    thepercentagethatwillpassthroughthes

    eopenings.Therefore

    100%willpassa11/2"squareopening,8

    2%willpass

    a1"squareopening,62%w

    illpassa3/4"opening

    ,42%willpassa1/2"squareopeningand

    12%willpassa4m

    eshopening.

    Anotherwaytolistthisinformationor

    toexpresstheresultsofthisanalysiswo

    uldbeasfollows:

    Retainedon11/2"

    squareopening..............................................

    ......................................0%

    Passing11/2"squ

    areopeningandreta

    inedon1"squareop

    ening......................18%

    Passing1"squareopeningandretaine

    don3/4"squareopening..........................20%

    Passing3/4"squareopeningandretain

    edon1/2"squareope

    ning.........................20%

    Passing1/2"squareopeningandretain

    edon4meshopenin

    g..............................26%

    Passing4mesho

    pening..................................................................................................12%

    Total....................................................................................................100%

    ToobtainananalysisoftheproductfromTelsmithG

    yraspheresorImpactCrushers,theproced

    ureisexactlythesam

    e.

    INSTRUCTIONS

    FORUSING

    TELS

    MITHDATASHEETS

    SHO

    WING

    SCREENA

    NALYSISOFPRO

    DUCTFROM

    CRUSHERS

    THEFOLLOWINGG

    RADATIONCURVESARETYPICALFOR

    CRUSHING

    QUARRYRUNHA

    RDLIMESTONE:

  • 8/2/2019 Mineral Handbook 2002

    22/227

    22

    NOTES:

  • 8/2/2019 Mineral Handbook 2002

    23/227

    23

    JAW CRUSHERS

    Telsmith Jaw Crushers are used to reduce run-of-mine ore,stone, or recyclable materials to smaller sizes for furtherprocessing. The Telsmith Jaw Crushers range in sizes from10" 16" through 55" 66", to aid in accurate sizeselection. All models are single toggle, overhead eccentricroller bearing type with safe, fast hydraulic adjusting system.Grease lubrication is standard on sizes through 36" 48",and optional on 44" 48", 50" 60" and 55" 66".

    Circulating oil lube is optional on sizes from 15" 38"through 36" 48" and standard on 44" 48", 50" 60"and 55" 66" sizes. This oil system includes pump, tank,filter and factory installation, etc. For full description andillustrations, refer to Bulletin T601.

  • 8/2/2019 Mineral Handbook 2002

    24/227

    24

    EZIS

    "61"01

    "12"01

    "03"01

    "63"21

    "42"51

    "83"51

    "63"02

    "44"02

    "05"22

    rehsurcfo.

    twteN

    .xorppa.sbl

    0

    07,5

    004,6

    008,8

    056,21

    000,1

    1

    057,91

    004,72

    035,52

    005,14

    .twdekcaptropxE

    .xorppa.sbl

    0

    59,5

    057,6

    052,9

    032,31

    005,1

    1

    055,02

    004,82

    526,62

    054,34

    dekcap

    tropxE

    .tf3

    .xor

    ppa

    511

    031

    07

    1

    581

    561

    063

    005

    576

    009

    deriu

    qerPH

    51

    02

    5

    2

    05

    04

    06

    001

    001

    521

    yellu

    pevirD

    sehcniecaf.aid

    5.833

    5.833

    5.01

    83

    5.0183

    5.01

    83

    5.2184

    57.4184

    5.215.84

    57.4145

    MPR

    053

    053

    023

    023

    023

    562

    562

    092

    062

    SPE

    CIFICATIONST

    ELSMITH10"16"THRU22"50"

    OVERHEADECC

    ENTRICJAWC

    RU

    SHERS

  • 8/2/2019 Mineral Handbook 2002

    25/227

    25

    CAPACITYTELSMITH10"16"THRU22"50"OVERHEADECCENTRICJAWC

    RUSH

    ERS

    eziS

    "61"01

    "12

    "01

    "03"01

    "63"21

    "42"51

    "83"51

    "63"

    02

    "44"02

    "05"22

    :fognitte

    Seg

    rahcsiDtaruo

    Hre

    PsnoT

    yticapa

    C1

    /4"

    8

    6

    017

    02

    31

    1/2"

    11

    8

    319

    52

    71

    33

    22

    52

    71

    3/4"

    31

    9

    61

    21

    92

    02

    83

    52

    03

    12

    75

    83

    58

    54

    511

    56

    "1

    51

    01

    02

    51

    43

    32

    34

    92

    53

    52

    46

    34

    59

    25

    521

    27

    052

    071

    11/4"

    81

    21

    32

    71

    83

    62

    84

    33

    04

    72

    27

    84

    501

    85

    531

    08

    662

    571

    11/2"

    02

    41

    62

    91

    34

    92

    45

    63

    54

    03

    97

    35

    511

    46

    511

    09

    382

    081

    "2

    52

    71

    33

    22

    25

    53

    56

    34

    55

    73

    68

    75

    531

    57

    011

    861

    513

    012

    21/2"

    57

    05

    56

    34

    001

    76

    551

    58

    291

    321

    343

    032

    "3

    411

    67

    471

    69

    712

    251

    073

    052

    31/2"

    821

    58

    291

    801

    342

    761

    504

    072

    "4

    *012

    641

    381

    762

    044

    092

    "5

    *052

    561

    613

    212

    574

    033

    desolcni

    swajrof

    detsileraseiticapa

    C.91-

    81sega

    Pnosetonlare

    negni

    detsilsnoiti

    dnocno

    desaberanwo

    hsseiticapa

    C.)l

    anoitp

    O(elggot

    tro

    hshtiwyticapa

    C*

    .kaep-ot-kaep

    derusaem

    dnanoitisop

  • 8/2/2019 Mineral Handbook 2002

    26/227

    26

    EZIS

    "04

    "52

    "24"03

    "55"

    03

    "84"63

    "85"8

    3

    "05"04

    "84"44

    "06"05

    "66"55

    rehsurcfo.

    twteN

    .xorppa.sbl

    005,53

    006,44

    000,85

    008,67

    000,80

    1

    000,24

    009,521

    000,581

    000,712

    .twdekcap

    tropxE

    .xorppa.sbl

    005,63

    000,64

    051,95

    004,87

    005,90

    1

    000,44

    009,621

    000,781

    000,022

    dekcap

    tropxE

    .tf3

    .xor

    ppa

    575

    009

    000,1

    001,1

    006,1

    006,1

    616,1

    001,2

    008,2

    deriu

    qerPH

    521

    051

    051

    002

    052

    051

    052

    003

    053

    yellu

    pevirD

    sehcniecaf.aid

    45

    57.4

    1

    06

    57.41

    55

    6.21

    6166

    616

    6

    45

    57.41

    7127

    3287

    3287

    MPR

    062

    552

    082

    032

    062

    062

    522

    522

    522

    SPE

    CIFICATIONST

    ELSMITH25"40"THRU55"66"

    OVERHEADECC

    ENTRICJAWC

    RU

    SHERS

  • 8/2/2019 Mineral Handbook 2002

    27/227

    27

    eziS

    "04"52

    "24

    "03

    "55"03

    "84"63

    "85"83

    "05"04

    "84"

    44

    "06"05

    "66"55

    :fognitte

    Segrahcsi

    Dtaruo

    Hre

    PsnoT

    yticapa

    C

    2"

    21/2"

    712

    331

    032

    051

    "3

    732

    841

    252

    761

    31/2"

    952

    061

    372

    381

    034

    382

    "4

    282

    871

    913

    791

    064

    003

    534

    092

    006

    093

    "5

    433

    602

    243

    032

    035

    053

    294

    823

    086

    234

    085

    483

    "6

    *983

    432

    *5040

    72

    006

    093

    745

    263

    537

    005

    556

    344

    587

    845

    "7

    *444

    662

    *5050

    13

    076

    034

    026

    804

    008

    035

    057

    005

    058

    075

    599

    076

    "8

    066

    834

    098

    575

    018

    045

    049

    526

    080,1

    027

    "9

    059

    026

    078

    085

    086

    510,1

    571,1

    587

    "01

    039

    026

    021,1

    547

    282,1

    758

    "11

    089

    066

    091,1

    048

    014,1

    839

    "21

    030,1

    007

    062,1

    529

    565,1

    540,1

    "31

    599

    033,1

    057,1

    071,1

    "41

    004,1

    560,1

    059,1

    013,1

    "71

    021,1

    057

    "81

    061,1

    077

    "91

    002,1

    008

    "02

    052,1

    038

    "12

    003,1

    078

    "22

    053,1

    009

    .)lanoitp

    O(elggot

    trohs

    htiwyt

    icapa

    C*

    1fogninepo.nimrofrecaps

    "81htiwnoitp

    O

    nosetonlarenegni

    detsilsnoiti

    dnocno

    desaberanwohsseiticapa

    C.el

    baliavasi

    "

    .rehsurc"

    05"22eht

    fonoisrevemarf

    dednetxenasirehsurc

    "05"

    04ehTkaep-ot-kaep

    derusae

    mdnanoitisop

    desolcniswaj

    rofdetsileraseiticapa

    C.91-

    81sega

    P

    CAPACITYTELS

    MITH25"40"THRU55"66"OVERHEADECCENT

    RICJAWC

    RUSH

    ERS

  • 8/2/2019 Mineral Handbook 2002

    28/227

    28

    TELSMITH JAW CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZ

    E

    CLOSEDSIDES

    ETTING

    1

    00%

    90%

    80%

    70%

    60%

    50%

    40%

    30%

    20%

    10%

    0%

    3/4

    "

    1/4"

    1/2

    "

    3"

    2"

    1"

    11/2"

    3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    2

    "

    3"

    4"

    5"

    PERCENT

    PASSING

    10"31

    /2"

    21/2"

    11/2"

    1"

  • 8/2/2019 Mineral Handbook 2002

    29/227

    29

    dradnatSnoitangise

    DeveiS

    gnitteSe

    diSdesol

    C

    dradnatSnoita

    ngiseDevei

    S

    SU

    mm

    lamice

    D

    1/4"

    1/2"

    3/4"

    "1

    11/2"

    "2

    21/2"

    "3

    31/2"

    SU

    m

    m

    lamice

    D

    "6

    0.051

    00.6

    001

    "6

    0.051

    00.6

    "5

    0.521

    00.5

    001

    001

    59

    "5

    0.521

    00.5

    41/2"

    5.211

    05.4

    (

    nissaP%

    )g

    89

    59

    98

    41/2"

    5.211

    05.4

    "4

    0.001

    00.4

    69

    98

    28

    "4

    0.001

    00.4

    31/2"

    0.09

    05.3

    001

    98

    28

    37

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    001

    39

    28

    27

    26

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    59

    18

    96

    06

    25

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    79

    08

    56

    55

    74

    14

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    88

    08

    36

    84

    93

    33

    82

    11/2"

    5.7

    3

    05.1

    11/4"

    5.13

    52.1

    001

    39

    87

    07

    65

    04

    33

    92

    42

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    89

    28

    86

    55

    34

    82

    52

    42

    81

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    08

    26

    05

    83

    03

    22

    81

    81

    41

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    06

    24

    33

    52

    91

    41

    21

    21

    01

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    14

    03

    72

    91

    31

    11

    9

    9

    8

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    51

    21

    11

    9

    7

    6

    5

    6

    5

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    8

    7

    6

    5

    5

    3

    3

    4

    3

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    4

    3

    3

    3

    2

    2

    2

    2

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    2

    2

    2

    2

    1

    1

    1

    1

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    1

    1

    1

    1

    M05

    03.0

    210.0

    .8

    2egapnonwo

    hsevrucn

    odesabsisisylananeerc

    S:E

    TON

    SCREENANALYSISOFPRODUC

    TFROM

    TELSMI

    THJAWC

    RUSHE

    R(OPENCIRCUI

    T)

  • 8/2/2019 Mineral Handbook 2002

    30/227

    30

    TELSMITH JAW CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZ

    E

    CLOSEDSIDES

    ETTING

    100%

    90%

    80%

    70%

    60%

    50%

    40%

    30%

    20%

    10%

    0%

    4"

    5"

    6"

    8"

    10"

    14"

    7"

    12"

    1"3/4"

    1/2"

    11/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    2

    "

    3"

    4"

    5"

    PE

    RCENT

    PA

    SSING

    10"

    20"

  • 8/2/2019 Mineral Handbook 2002

    31/227

    31

    dradnatSnoitangise

    DeveiS

    g

    nitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    "4

    "5

    "6

    "7

    "8

    "01

    "21

    "41

    SU

    m

    m

    lamiceD

    "12

    "02

    "81

    "61

    0.335

    0.805

    0.754

    0.604

    00.12

    00.02

    00.81

    00.61

    )gnissaP%(

    001

    001

    89

    29

    001

    89

    19

    48

    "12

    "02

    "81

    "61

    0.

    335

    0.

    805

    0.

    754

    0.

    604

    00.12

    00.02

    00.81

    00.61

    "41

    "31

    "21

    "11

    0.653

    0.033

    0.503

    0.972

    00.41

    00.31

    00.21

    00.11

    001

    001

    59

    09

    39

    98

    58

    87

    58

    97

    37

    66

    47 964

    67

    5

    "41

    "31

    "21

    "11

    0.

    653

    0.

    033

    0.

    503

    0.

    972

    00.41

    00.31

    00.21

    00.11

    "01

    "9

    "8

    "7

    0.452

    0.922

    0.002

    0.571

    00.01

    00.9

    00.8

    00.7

    001

    001

    89

    19

    001

    89

    19

    18

    79

    19

    58

    67

    58

    87

    07

    06

    07

    36

    65

    94

    06

    35

    64

    04

    15

    44

    93

    23

    "01

    "9

    "8

    "7

    0.

    452

    0.

    922

    0.

    002

    0.

    571

    00.01

    00.9

    00.8

    00.7

    "6

    "5

    41/2""4

    0.051

    0.521

    5.211

    0.001

    00.6

    00.5

    05.4

    00.4

    29

    08

    37

    66

    18

    96

    26

    55

    17

    06

    35

    64

    56

    15

    54

    93

    05

    04

    53

    03

    04

    13

    62

    22

    33

    62

    32

    91

    72

    12

    81

    61

    "6

    "5

    41/2"

    "4

    0.

    051

    0.

    521

    5.

    211

    0.

    001

    00.6

    00.5

    05.4

    00.4

    31/2""3

    21/2""2

    0.09

    0.57

    0.36

    0.05

    05.3

    00.3

    05.2

    00.2

    85

    94

    93

    82

    74

    93

    13

    32

    93

    23

    62

    02

    33

    72

    22

    71

    52

    02

    71

    41

    02

    71

    41

    11

    71

    51

    21

    01

    41

    21

    01

    8

    31/2"

    "3

    21/2"

    "2

    0.

    09

    0.

    57

    0.

    36

    0.

    05

    05.3

    00.3

    05.2

    00.2

    11/2"

    11/4""13/

    4"

    5.73

    5.13

    0.52

    0.91

    .1

    05

    52.1

    00.1

    57.0

    12

    71

    41

    11

    71

    41

    11

    9

    51

    21

    01

    7

    21

    01

    7 5

    01

    8 7 5

    9 7 6 4

    7 6 5 4

    6 5 4 3

    11/2"

    11/4"

    "13/

    4"

    5.

    73

    5.

    13

    0.

    52

    0.

    91

    .1

    05

    52.1

    00.1

    57.0

    1/2"

    3/8"M

    4M

    8

    5.21

    5.9

    57.4

    63.2

    05.0

    573.0

    781.0

    490.0

    7 4 2 1

    6 4 2 1

    5 3 1

    3 2 1

    3 2 1

    2 1

    2 1

    2 1

    1/2"

    3/8"M

    4M

    8

    5.

    21

    5.

    9

    57.

    4

    63.

    2

    05.0

    573.0

    781.0

    490.0

    .03egapnonwohsevrucnodesabsisisylananeercS

    :ETON

    SCREENANALYSISOFPRODUC

    TFROM

    TELSMI

    THJAWC

    RUSHE

    R(OPENCIRCUI

    T)

  • 8/2/2019 Mineral Handbook 2002

    32/227

    32

    NOTES:

  • 8/2/2019 Mineral Handbook 2002

    33/227

    33

    GYRASPHERE CRUSHERS SERIES D

    Gyrasphere (Cone Type) Crushers are used for secondaryand tertiary crushing. They are capable of producing a largepercentage of product in the desired sizes with a minimumoversize or excessive fines. Telsmith Series D GyrasphereCrushers are made in 24", 36", 48" and 66" sizes instandard and fine crusher models. Feed openings can varyfrom 21/2" to 15" in capacities of 4 to 455 TPH. For full

    description and illustrations, refer to Bulletin 274C.

  • 8/2/2019 Mineral Handbook 2002

    34/227

    34

    EZIS

    S42

    S542

    S63

    .pS/w

    .leR

    S63

    .

    dyH/w

    .leR

    S763

    .pS/w

    .leR

    S763

    .dyH/w

    .leR

    S84

    .pS/w

    .leR

    S84

    .dyH/w

    .leR

    S984

    .pS/

    w

    .leR

    S984

    .dyH/w

    .leR

    S66

    .d

    yH/w

    .leR

    S4166

    .dyH/w

    .leR

    deriuqeR

    PH

    03

    0

    3

    57

    57

    57

    57

    051

    051

    05

    1

    051

    052

    003

    r

    ehsur

    C

    leehwyl

    F

    MPR

    527

    5

    27

    006

    006

    006

    006

    525

    525

    52

    5

    525

    005

    005

    .aiD.P

    evaehS

    &re

    bmu

    N&

    stle

    BfoepyT

    C4"

    42

    C4

    "42

    D6"

    82

    D6"82

    D6"

    82

    D6"

    82

    D8"

    43

    D8"

    43

    D8"

    43

    D8"

    43

    E8"0

    4

    E8"

    04

    g

    nippihS

    .sbLthgie

    W

    008,9

    000

    ,01

    052,42

    053,32

    000,52

    539,32

    005,34

    522,14

    000,

    44

    092,24

    000,89

    000,89

    dexo

    B

    thgieW

    tropxErof

    000,01

    002

    ,01

    057,42

    058,32

    054,52

    583,42

    006,44

    523,34

    009,

    54

    002,44

    006,99

    006,99

    stnetn

    oC.

    uC

    dexo

    Btropx

    E.t

    F3

    061

    0

    61

    043

    553

    043

    553

    056

    076

    05

    6

    076

    0

    33,1

    033,1

    SPECIFICATIONSSERIESDGYRASPH

    ERECRUSHERS

    STYLES

  • 8/2/2019 Mineral Handbook 2002

    35/227

    35

    EZIS

    S42

    ).tF2(

    S542

    ).tF2(

    S63

    ).tF3(

    S763

    ).tF3(

    S84

    ).tF4(

    S984

    ).tF4(

    S665(

    1/2

    ).tF

    S4166 5(

    1/2

    ).tF

    lwoB

    foepyT

    esraoC

    muideM

    esraoC

    .xE

    esraoC

    esraoC

    muideM

    esraoC

    .xE

    esraoC

    esraoC

    muide

    M

    esraoC

    esraoC

    muide

    M

    esraoC

    gninepOdeeF

    ediSnepOA

    31/4"

    21/2"

    45/8"

    71/8"

    47/8"

    41/2"

    73/4"

    81/2"

    71/2"

    57/8"

    "01

    "11

    "9

    "51

    ediSdesolCB

    23/4"

    17/8"

    41/8"

    61/4"

    "4

    33/4"

    63/4"

    71/2"

    61/2"

    43/4"

    "9

    "01

    "8

    "41

    muminiMdednemmoceR

    "C"gninepOegrahcsiD

    3/8"

    1/4"

    1/2"

    3/4"

    1/2"

    3/8"

    3/4"

    3/4"

    3/4"

    1/2"

    "1

    "1

    3/4"

    11/2"

    .tF.s

    bL001

    gnihgieWlairetaM.s

    bL

    0002fosnoT.

    CgninepOegrahcsiDdetacidnI

    taruoHrePsnoTniseiticapaC

    3

    1/4"

    71

    3/8"

    22

    22

    63

    1/2"

    72

    72

    72

    14

    14

    58

    5/8"

    23

    23

    23

    65

    65

    011

    3/4"

    73

    73

    73

    17

    17

    17

    17

    531

    531

    531

    002

    7/8"

    24

    24

    24

    77

    77

    77

    77

    551

    551

    551

    002

    "1

    74

    74

    74

    38

    38

    38

    38

    071

    071

    071

    071

    572

    572

    11/4"

    35

    35

    35

    98

    98

    98

    98

    581

    581

    581

    581

    023

    023

    11/2"

    501

    501

    501

    501

    002

    002

    002

    002

    563

    563

    563

    "2

    011

    011

    011

    011

    512

    512

    512

    512

    014

    014

    014

    21/2"

    032

    554

    554

    554

    .91-81segaP,setonlarenegninwohsatadnode

    sabseiticapacllA.

    1

    :

    SETON

    .rehsurcehthguor

    htssapenognihsurc

    TIUCRICNEPOnodes

    aberaserehpsaryGSelytSfoseiticapaC.

    2

    CAPA

    CITIESSERIES

    DGYRASPHERECRUSHERS

    STYLES

  • 8/2/2019 Mineral Handbook 2002

    36/227

    36

    SPECIFICATIONSSERI

    ESDGYRASPH

    ERECRUSHERS

    STYLEFC

    EZIS

    CF42

    CF

    63

    .le

    R.

    pS/w

    CF63

    .le

    R.dyH/w

    CF84

    .le

    R.

    pS/w

    CF84

    .le

    R.

    dyH/w

    CF66

    .le

    R.

    dyH/w

    deriuq

    eRPH

    04

    00

    1

    001

    002

    002

    003

    lee

    hwyl

    Fre

    hsur

    C

    MPR

    527

    006

    006

    525

    525

    035

    &.

    aiD

    .Pevae

    hS

    stle

    BfoepyT

    &r

    ebmu

    N

    C4"

    42

    D7

    "82

    D7"

    82

    D01"

    43

    D01"

    43

    E8"

    04

    thgie

    Wgn

    ippihS

    .sbL

    000,01

    000,52

    030,42

    005,44

    591,24

    000,89

    rof

    dexo

    Bthgie

    W

    tropx

    E

    .sbL

    002,01

    057,52

    087,42

    006,54

    592,34

    006,99

    stnetn

    oC.u

    C

    dexo

    B

    tropx

    E.t

    F3

    061

    043

    553

    056

    076

    033,1

  • 8/2/2019 Mineral Handbook 2002

    37/227

    37

    CAPACITIESSERIES

    DGYRASPHER

    ECRUSHERS

    STYLEFC

    EZIS

    CF42

    ).tF2(

    CF63

    ).tF3(

    CF84

    ).tF4(

    CF

    66 5(1/2

    ).tF

    lwo

    B

    foepyT

    esrao

    C

    mui

    de

    M

    eni

    F

    esrao

    C

    muide

    M

    eni

    F

    esrao

    C

    m

    uideM

    eni

    F

    esrao

    C

    mui

    d

    eM

    eni

    F

    gninep

    Odee

    F

    ediSnep

    OD

    21/2"

    13/4"1

    5/61

    "

    "3

    "2

    13/4"

    41/8"

    "3

    21/4"

    53/4"

    41/2"

    "3

    ediSdesol

    CE

    17/8"

    11/8"

    1/2"

    "2

    11/8"

    3/4"

    "3

    17/8"

    "1

    "4

    21/2"

    11/8"

    mumini

    Mde

    dnemmoce

    R

    Fgninep

    Oegrahcsi

    D

    1/4"

    3/61

    "

    1/8"

    5/61

    "

    1/4"

    3/61

    "

    3/8"

    5/61"

    1/4"

    1/2"

    3

    /8"

    3/8"

    .tF

    .sbL001gni

    hgie

    Wlaireta

    M.s

    bL

    0002fosnoT.

    FgninepOegra

    hcsiDdetaci

    dnI

    taruo

    Hre

    PsnoTniseit

    icapa

    C

    3

    1/8"

    4

    3/61

    "

    8

    8

    02

    1/4"

    01

    01

    01

    23

    23

    05

    3/8"

    41

    41

    41

    24

    24

    24

    08

    08

    08

    04

    1

    041

    1/2"

    02

    02

    02

    25

    25

    25

    501

    501

    501

    081

    08

    1

    081

    5/8"

    52

    52

    52

    26

    26

    26

    031

    031

    031

    512

    51

    2

    512

    3/4"

    03

    03

    03

    27

    27

    27

    551

    551

    551

    052

    05

    2

    052

    7/8"

    08

    08

    08

    081

    081

    081

    082

    08

    2

    082

    "1

    59

    59

    59

    502

    502

    502

    013

    01

    3

    013

    .91-81ega

    P,s

    eton

    larenegninwo

    hsata

    dno

    d

    esabseiticapac

    llA

    .1:

    SETON

    .tcu

    dorp

    de

    hsinif

    tengni

    hsurc

    TIU

    CRICDESOLCno

    des

    aberasere

    hpsary

    GCF

    elytSfoseiticapa

    C.

    2

  • 8/2/2019 Mineral Handbook 2002

    38/227

    38

    TELSMITH NO. 24 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZ

    E

    CLOSEDSIDES

    ETTING

    100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%

    1/8

    "

    1/4

    "

    5/16

    "

    3/8

    "

    1/2"

    5/8

    "

    3/4

    "

    1"

    11/4"

    3/16

    "

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    5

    0M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

  • 8/2/2019 Mineral Handbook 2002

    39/227

    39

    dradnatSnoitangise

    DeveiS

    g

    nitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    1

    /8"

    3/61"

    1/4"

    5/61"

    3/8"

    1/2"

    5/8"

    3/4"

    "1

    11/4"

    SU

    mm

    lamiceD

    21/2"

    0.36

    05.2

    001

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    )gnissaP%(

    001

    49

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    89

    57

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    001

    08

    05

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    79

    68

    35

    73

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    001

    78

    27

    75

    83

    03

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    001

    69

    38

    65

    54

    53

    72

    12

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    001

    001

    39

    77

    06

    14

    43

    82

    22

    71

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    29

    67

    16

    74

    43

    42

    02

    61

    31

    01

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    77

    05

    23

    72

    12

    41

    21

    01

    7

    5

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    75

    82

    81

    51

    21

    7

    6

    5

    3

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    23

    51

    11

    9

    7

    5

    4

    4

    2

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    71

    9

    7

    6

    5

    4

    3

    3

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    7

    6

    6

    5

    4

    3

    2

    2

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    3

    5

    4

    3

    2

    1

    1

    1

    M002

    570.0

    300.0

    SCREENANALYSISOFPRODUCTFROM

    TELSMITH24

    S,245S&24FCG

    YRASPHERECR

    USHER

    NOTES:1.ScreenAnalysisisbasedoncurvesshowno

    npage38.

    2.Forrecommendedm

    inimum

    andmaximumdischargeopenings,and

    capacitiesseepage35

    and37.

    3.Capacitiesofstyle(S

    )gyraspheresarebase

    donopencircuitcrushing.(Onepassthroughthecrusher).

    4.Capacityofstyle(FC

    )gyraspheresarebasedonclosedcircuitcrushing.(Percentageslarge

    rthandischargeopenin

    gsrepresent

    circulatingload).

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

  • 8/2/2019 Mineral Handbook 2002

    40/227

    40

    TELSMITH NO. 36 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100

    %

    90

    %

    80

    %

    70

    %

    60

    %

    50

    %

    40

    %

    30

    %

    20

    %

    10

    %

    0

    %

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    1/4

    "

    1/2

    "

    5/8

    "

    3/4

    "

    1"

    11/4"

    11/2"

    13/4"

    2"

    3/8

    "

  • 8/2/2019 Mineral Handbook 2002

    41/227

    41

    dradnat

    Snoitangise

    Devei

    S

    gnitte

    Se

    diSdesol

    C

    dradnat

    Snoit

    angise

    Devei

    S

    SU

    mm

    lamice

    D

    1

    /4"

    3/8"

    1/2"

    5/8"

    3/4"

    "1

    11/4"

    11/2"

    13/4"

    "2

    SU

    mm

    lamice

    D

    31/2"

    0.09

    05.3

    001

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    )gnissa

    P%(

    001

    09

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    39

    97

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    001

    58

    27

    95

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    59

    57

    95

    84

    83

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    89

    57

    45

    44

    63

    92

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    49

    97

    35

    83

    03

    62

    12

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    48

    96

    55

    63

    82

    22

    91

    51

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    001

    78

    55

    34

    53

    62

    02

    51

    31

    11

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    39

    07

    04

    33

    82

    12

    61

    21

    01

    8

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    06

    23

    32

    91

    61

    21

    9

    6

    6

    5

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    43

    71

    31

    11

    9

    7

    5

    3

    3

    3

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    61

    9

    7

    6

    5

    4

    3

    2

    2

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    9

    5

    5

    5

    4

    3

    2

    1

    1

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    6

    4

    4

    3

    3

    2

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    5

    3

    3

    2

    2

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    3

    2

    1

    1

    1

    M002

    570.0

    300.0

    SCREENANALYSISOFPRODUCTFROM

    TELSMITH36

    S,367S&36FCG

    YRASPHERECR

    USHER

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age40.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapacitiesseepage35and37

    .

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonclosedcircuitcrushing.(Perc

    entageslargerthandischar

    geopeningsrepresentcirc

    ulatingload).

  • 8/2/2019 Mineral Handbook 2002

    42/227

    42

    TELSMITH NO. 48 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100

    %

    90

    %

    80

    %

    70

    %

    60

    %

    50

    %

    40

    %

    30

    %

    20

    %

    10

    %

    0

    %

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    2"

    21/2"

    1/2

    "

  • 8/2/2019 Mineral Handbook 2002

    43/227

    43

    SCR

    EENANALYSISOFPRODUCTFROM

    TELSMITH48

    S,489S&48FCG

    YRASPHERECR

    USHER

    dradnatSnoitangise

    DeveiS

    gnitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    3/8"

    1/2"

    5/8"

    3/4"

    "1

    11/4"

    11/2"

    13/4"

    "2

    21/2"

    SU

    mm

    lamiceD

    41/2"

    5.211

    05.4

    001

    41/2"

    5.211

    05.4

    "4

    0.001

    00.4

    )gni

    ssaP%(

    001

    29

    "4

    0.001

    00.4

    31/2"

    0.09

    05.3

    99

    88

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    09

    67

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    77

    06

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    001

    78

    65

    44

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    89

    57

    35

    53

    82

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    001

    39

    18

    55

    04

    82

    22

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    89

    58

    37

    85

    24

    23

    22

    71

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    69

    38

    46

    25

    34

    33

    62

    71

    31

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    09

    57

    75

    14

    53

    03

    52

    02

    21

    9

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    77

    85

    44

    13

    72

    42

    02

    61

    9

    7

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    14

    03

    32

    71

    51

    41

    21

    01

    5

    4

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    12

    51

    31

    01

    8

    8

    7

    5

    3

    2

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    11

    9

    7

    6

    4

    4

    4

    4

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    7

    5

    5

    4

    3

    3

    3

    3

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    5

    4

    4

    3

    2

    2

    2

    2

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    4

    3

    3

    2

    1

    1

    1

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    3

    2

    2

    1

    M002

    570.0

    300.0

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age42.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapacitiesseepage35and37

    .

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonc

    losedcircuitcrushing.(Percentageslargerthandisch

    argeopeningsrepresentc

    irculatingload).

  • 8/2/2019 Mineral Handbook 2002

    44/227

    44

    TELSMITH NO. 66 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100%

    90%

    80%

    70%

    60%

    50%

    40%

    30%

    20%

    10%

    0%

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    2"

    21/2"

    1/2"

  • 8/2/2019 Mineral Handbook 2002

    45/227

    45

    SCR

    EENANALYSISO

    FPRODUCTFRO

    M

    TELSMITH66S,6614S&66FCGYRASPHERECR

    USHER

    dradnatSnoitangise

    DeveiS

    gnitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    3/8"

    1/2"

    5/8"

    3/4"

    7/8"

    "1

    11/4"

    11/2"

    "2

    21/2"

    SU

    mm

    lamiceD

    "4

    0.001

    00.4

    001

    "4

    0.001

    00.4

    31/2"

    0.09

    05.3

    001

    19

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    (

    gnissaP%

    )

    79

    47

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    97

    35

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    001

    88

    55

    53

    "2

    0.05

    00.2

    11/2"

    5.73

    .1

    05

    001

    89

    57

    45

    53

    42

    11/2"

    5.73

    .1

    05

    11/4"

    5.13

    52.1

    001

    001

    29

    18

    65

    14

    92

    02

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    99

    58

    27

    16

    24

    33

    32

    61

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    89

    48

    36

    15

    44

    33

    62

    81

    31

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    09

    57

    65

    24

    53

    03

    42

    91

    31

    9

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    67

    95

    44

    23

    72

    42

    91

    61

    01

    7

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    34

    33

    52

    71

    51

    31

    11

    9

    5

    3

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    42

    91

    41

    8

    7

    6

    4

    4

    2

    1

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    51

    01

    8

    4

    4

    3

    2

    2

    1

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    01

    7

    4

    3

    3

    2

    1

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    7

    5

    3

    2

    2

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    5

    4

    2

    1

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    4

    3

    1

    M002

    570.0

    300.0

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age44.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapacitiesseepage35and37

    .

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonc

    losedcircuitcrushing.(Percentageslargerthandisch

    argeopeningsrepresentc

    irculatingload).

  • 8/2/2019 Mineral Handbook 2002

    46/227

    46

    GYRASPHERE CRUSHER SERIES H

    H Series Gyrasphere (cone type) crushers are used forsecondary and tertiary crushing. These crushers have beendeveloped using the expertise and experience gained overmore than 65 years of producing high quality cone typecrushers. This expertise combined with modern materialsand technology including computer aided design (CAD)data has resulted in these dependable, high capacity

    crushers. Feed openings are available from 31/2" to 11" incapacities from 175 to 1010 TPH. For full descriptionsand illustrations, refer to Bulletin T403.

  • 8/2/2019 Mineral Handbook 2002

    47/227

    47

    SPECIFICA

    TIONSSERIES

    HGYRASPHERECRUSHERS

    STYLES&FC

    EZIS

    S44

    CF44

    S25

    CF25

    S75

    CF

    75

    S86

    CF86

    deriuq

    eRPH

    002

    002

    052

    003

    003

    00

    3

    004

    005

    leehwylFrehsurC

    MPR

    776

    776

    006

    006

    017

    01

    7

    565

    565

    &.aiD.

    PevaehS

    &sr

    ebmuN

    stleBf

    oepyT

    C0

    1"42

    C01"42

    D01"3

    3

    D01"33

    D01"33

    D01"33

    V8-8"04

    V8-8"01

    thgieWgnippihS

    .sbL

    002,13

    002,13

    009,74

    009,74

    000,66

    000,66

    000,901

    000,901

    t

    hgieW

    tropxErof

    dexoB

    .sbL

    058,13

    058,13

    009,84

    009,84

    005,76

    005,76

    002,111

    000,211

    stnetnoC.uC

    dexoB

    tropxE

    .tF3

    076

    076

    077

    077

    091,1

    091,1

    574,1

    574,1

  • 8/2/2019 Mineral Handbook 2002

    48/227

    48

    CAPA

    CITIESSERIES

    HGYRASPHERECRUSHERS

    STYLES

    EZIS

    S44

    S25

    S75

    S86

    lwoB

    foepyT

    artx

    E

    esraoC

    esraoC

    muideM

    .xE

    esraoC

    esraoC

    mui

    deM

    .xE

    esraoC

    esraoC

    muideM

    .xE

    esraoC

    esraoC

    muideM

    gninep

    OdeeF

    ediSnepO

    "7

    57/8"

    47/8"

    81/8"

    73/8"

    51/2"

    013/4"

    "9

    "9

    111/4"

    011/2"

    87/8"

    ediSdesolC

    5

    1/2"

    41/4"

    31/2"

    61/2"

    53/4"

    33/4"

    91/8"

    81/2"

    75/8"

    011/2"

    83/4"

    "7

    muminiMdednemmoceR

    *gninepOegrahcsiD

    "1

    3/4"

    1/2"

    "1

    3/4"

    5

    /8"

    "1

    7/8"

    3/4"

    11/4"

    "

    1

    3/4"

    .tF.s

    bL

    001gnihgieWlairetaM.

    sbL0002fosnoT.gninepOegrahcsiDdetacidnItaruoHrePsnoTniseiticapaC

    3

    1/2"

    081

    5/8"

    512

    04

    2

    3/4"

    532

    532

    072

    07

    2

    593

    555

    "1

    562

    562

    562

    033

    033

    03

    3

    574

    574

    574

    036

    036

    11/4"

    00

    3

    003

    003

    083

    083

    08

    3

    015

    015

    015

    596

    596

    596

    11/2"

    04

    3

    043

    043

    034

    034

    03

    4

    075

    075

    075

    057

    057

    057

    "2

    09

    3

    093

    093

    005

    005

    00

    5

    566

    566

    566

    529

    529

    529

    21/2"

    010,1

    01

    0,1

    010,1

    .91-81segaP,setonlarenegninwohsatadnode

    sabseiticapacllA.

    1

    :

    SETON

    .rehsurcehthguor

    htssapenognihsurc

    TIUCRICNEPOnodes

    aberaserehpsaryGSelytSfoseiticapaC.

    2

    .noitallatsniyrev

    ednahcaerofelbacilpp

    aylirassecentonsilwobhcaerofgnittesmuminimehT*

  • 8/2/2019 Mineral Handbook 2002

    49/227

    49

    CAPAC

    ITIESSERIES

    HGYRASPHER

    ECRUSHERS

    STYLEFC

    EZIS

    CF44

    CF25

    CF75

    CF

    86

    lwoB

    foepyT

    esraoC

    muideM

    eniF

    esraoC

    muideM

    eni

    F

    esraoC

    muideM

    eniF

    esraoC

    mui

    deM

    eniF

    gninep

    OdeeF

    ediSnepO

    4

    1/4"

    33/4"

    31/2"

    "5

    41/2"

    "4

    "6

    41/4"

    33/8"

    65/8"

    47/8"

    33/8"

    ediSdesolC

    2

    5/8"

    21/4"

    13/4"

    31/2"

    27/8"

    21/4"

    43/8"

    25/8"

    13/4"

    "5

    31/8"

    15/8"

    muminiMdednemmoceR

    *gninepOegrahcsiD

    5/8"

    1/2"

    3/8"

    5/8"

    1/2"

    3

    /8"

    3/4"

    5/8"

    1/2"

    7/8"

    5/

    8"

    3/8"

    .tF.s

    bL

    001gnihgieWlairetaM.

    sbL0002fosnoT.gninepOegrahcsiDdetacidnItaruoHrePsnoTniseiticapaC

    3

    3/8"

    571

    571

    00

    2

    094

    1/2"

    081

    081

    081

    532

    53

    2

    053

    035

    5/8"

    012

    012

    012

    562

    562

    56

    2

    093

    093

    075

    075

    3/4"

    532

    532

    532

    003

    003

    00

    3

    534

    534

    534

    016

    016

    "1

    092

    092

    092

    563

    563

    56

    3

    025

    025

    025

    096

    096

    096

    11/4"

    567

    567

    567

    .91-81segaP,setonlarenegninwohsatadnode

    sabseiticapacllA.

    1

    :

    SETON

    gnimussa

    gnihsurcTIUCRICD

    ESOLCnodesaberadnatup-urhtlatotnodesa

    beraserehpsaryGCFelytSfoseiticapaC.

    2

    .ycneiciffeneercslamron

    .noitallatsniyrev

    ednahcaerofelbacilpp

    aylirassecentonsilwobhcaerofgnittesmuminimehT*

  • 8/2/2019 Mineral Handbook 2002

    50/227

    50

    TELSMITH NO. 44 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100

    %

    90

    %

    80

    %

    70

    %

    60

    %

    50

    %

    40

    %

    30

    %

    20

    %

    10

    %

    0

    %

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    13/4"

    2"

    1/2

    "

  • 8/2/2019 Mineral Handbook 2002

    51/227

    51

    SCREENANALYS

    ISOFPRODUCT

    FROM

    TELSMITH

    44S&44FCGYR

    ASPHERECRUS

    HER

    dradnatSnoitangise

    DeveiS

    g

    nitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    3

    /8"

    1/2"

    5/8"

    3/4"

    7/8"

    "1

    11/4"

    11/2"

    13/4"

    "2

    SU

    mm

    lamiceD

    "3

    0.57

    00.3

    001

    001

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    (

    )gnissaP%

    001

    99

    38

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    69

    97

    26

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    001

    78

    66

    15

    34

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    99

    19

    96

    35

    14

    53

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    49

    48

    27

    15

    04

    23

    72

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    001

    09

    67

    36

    15

    73

    92

    42

    12

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    89

    28

    56

    25

    14

    43

    62

    02

    71

    41

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    88

    76

    05

    93

    03

    52

    02

    61

    31

    21

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    75

    53

    62

    91

    51

    31

    21

    9

    7

    6

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    13

    91

    61

    11

    9

    7

    7

    5

    4

    4

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    91

    11

    01

    7

    6

    3

    4

    2

    2

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    31

    8

    7

    5

    4

    2

    2

    1

    1

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    8

    5

    5

    3

    2

    1

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    4

    3

    3

    2

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    1

    1

    1

    1

    M002

    570.0

    300.0

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age50.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapa

    citiesseepage48and49.

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonc

    losedcircuitcrushing.(Percentageslargerthandisch

    argeopeningsrepresentc

    irculatingload).

  • 8/2/2019 Mineral Handbook 2002

    52/227

    52

    TELSMITH NO. 52 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100

    %

    90

    %

    80

    %

    70

    %

    60

    %

    50

    %

    40

    %

    30

    %

    20

    %

    10

    %

    0

    %

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    13/4"

    2"

    1/2

    "

  • 8/2/2019 Mineral Handbook 2002

    53/227

    53

    SCREENANALYS

    ISOFPRODUCT

    FROM

    TELSMITH

    52S&52FCGYR

    ASPHERECRUS

    HER

    dradnatSnoitangise

    DeveiS

    g

    nitteSediSdesolC

    dradnatSnoit

    angiseDeveiS

    SU

    mm

    lamiceD

    3

    /8"

    1/2"

    5/8"

    3/4"

    7/8"

    "1

    11/4"

    11/2"

    13/4"

    "2

    SU

    mm

    lamiceD

    31/2"

    0.09

    05.3

    001

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    gnissaP%(

    )

    001

    89

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    99

    38

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    69

    97

    26

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    001

    78

    66

    15

    34

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    99

    19

    96

    35

    14

    53

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    49

    48

    27

    15

    04

    23

    72

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    001

    09

    67

    36

    15

    73

    92

    42

    12

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    89

    28

    56

    25

    14

    43

    62

    02

    71

    41

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    88

    76

    05

    93

    03

    52

    02

    61

    31

    21

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    75

    53

    62

    91

    51

    31

    01

    9

    7

    6

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    13

    81

    31

    01

    8

    7

    5

    5

    4

    4

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    51

    9

    7

    6

    5

    3

    2

    2

    2

    2

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    8

    5

    5

    4

    3

    2

    1

    1

    1

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    5

    3

    3

    3

    2

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    3

    2

    1

    1

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    1

    1

    1

    1

    M002

    570.0

    300.0

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age52.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapa

    citiesseepage48and49.

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonc

    losedcircuitcrushing.(Percentageslargerthandisch

    argeopeningsrepresentc

    irculatingload).

  • 8/2/2019 Mineral Handbook 2002

    54/227

    54

    TELSMITH NO. 57 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDESETTING

    100

    %

    90

    %

    80

    %

    70

    %

    60

    %

    50

    %

    40

    %

    30

    %

    20

    %

    10

    %

    0

    %

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    13/4"

    2"

    1/2

    "

  • 8/2/2019 Mineral Handbook 2002

    55/227

    55

    SCREENANALYS

    ISOFPRODUCT

    FROM

    TELSMITH

    57S&57FCGYR

    ASPHERECRUS

    HER

    dradnat

    Snoitangise

    Devei

    S

    gnitte

    Se

    diSdesol

    C

    dradnat

    Snoit

    angise

    Devei

    S

    SU

    mm

    lamice

    D

    3

    /8"

    1/2"

    5/8"

    3/4"

    7/8"

    "1

    11/4"

    11/2"

    13/4"

    "2

    SU

    mm

    lamice

    D

    31/2"

    0.09

    05.3

    001

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    (

    nissaP%

    )g

    001

    89

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    79

    58

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    39

    67

    36

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    001

    58

    66

    15

    14

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    79

    98

    86

    25

    04

    23

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    39

    28

    17

    25

    93

    03

    52

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    001

    98

    57

    26

    15

    73

    82

    32

    91

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    79

    18

    66

    05

    04

    43

    52

    91

    61

    31

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    48

    56

    15

    83

    13

    62

    91

    51

    21

    01

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    05

    43

    62

    02

    61

    31

    9

    7

    6

    5

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    42

    71

    31

    01

    8

    6

    4

    3

    3

    2

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    11

    8

    7

    6

    5

    3

    2

    1

    1

    1

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    5

    5

    5

    4

    3

    2

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    3

    3

    3

    3

    2

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    2

    2

    2

    2

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    1

    1

    1

    1

    M002

    570.0

    300.0

    ATVARIO

    USDISCHARGEOPENINGS,OPENING

    MEASUREDONC

    LOSEDSIDE.

    NOTES:

    1.ScreenAnalysisisbas

    edoncurvesshownonp

    age54.

    2.Forrecommendedmin

    imum

    andmaximum

    disch

    argeopenings,andcapa

    citiesseepage48and49.

    3.Capacitiesofstyle(S)

    gyraspheresarebasedo

    nopencircuitcrushing.(Onepassthroughthecru

    sher).

    4.Capacityofstyle(FC)g

    yraspheresarebasedonc

    losedcircuitcrushing.(Percentageslargerthandisch

    argeopeningsrepresentc

    irculatingload).

  • 8/2/2019 Mineral Handbook 2002

    56/227

    56

    TELSMITH NO. 68 GYRASPHERE CRUSHERS

    SCREEN ANALYSIS OF CRUSHER PRODUCT

    SIEVESIZE

    CLOSEDSIDES

    ETTING

    100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%

    1"3/4"

    1/2"

    3/8"

    4M

    8M

    16M

    30M

    50M

    100M

    200M

    2"

    3"

    4"

    5"

    PERCENT

    PASSING

    3/8

    "

    5/8

    "

    3/4

    "

    7/8

    "

    1"

    11/4"

    11/2"

    13/4"

    2"

    1/2"

  • 8/2/2019 Mineral Handbook 2002

    57/227

    57

    SCREENANALYS

    ISOFPRODUCT

    FROM

    TELSMITH

    68S&68FCGYR

    ASPHERECRUS

    HER

    dradnat

    Snoitangise

    Devei

    S

    gnitte

    Se

    diSdesol

    C

    dradnat

    Snoit

    angise

    Devei

    S

    SU

    mm

    lamice

    D

    3

    /8"

    1/2"

    5/8"

    3/4"

    7/8"

    "1

    11/4"

    11/2"

    13/4"

    "2

    SU

    mm

    lamice

    D

    31/2"

    0.09

    05.3

    001

    31/2"

    0.09

    05.3

    "3

    0.57

    00.3

    (

    nissaP%

    )g

    001

    89

    "3

    0.57

    00.3

    21/2"

    0.36

    05.2

    001

    79

    78

    21/2"

    0.36

    05.2

    "2

    0.05

    00.2

    001

    49

    77

    66

    "2

    0.05

    00.2

    11/2"

    5.73

    05.1

    001

    001

    58

    86

    35

    44

    11/2"

    5.73

    05.1

    11/4"

    5.13

    52.1

    001

    79

    98

    07

    45

    24

    43

    11/4"

    5.13

    52.1

    "1

    0.52

    00.1

    001

    49

    48

    37

    45

    14

    23

    72

    "1

    0.52

    00.1

    3/4"

    0.91

    57.0

    001

    001

    09

    67

    36

    25

    93

    82

    42

    02

    3/4"

    0.91

    57.0

    1/2"

    5.21

    05.0

    79

    28

    66

    05

    93

    43

    52

    81

    61

    31

    1/2"

    5.21

    05.0

    3/8"

    5.9

    573.0

    48

    56

    15

    73

    92

    52

    91

    31

    21

    01

    3/8"

    5.9

    573.0

    M4

    57.4

    781.0

    84

    33

    52

    02

    61

    41

    9

    5

    6

    4

    M4

    57.4

    781.0

    M8

    63.2

    490.0

    42

    71

    31

    01

    8

    7

    4

    2

    3

    2

    M8

    63.2

    490.0

    M61

    81.1

    740.0

    11

    9

    8

    7

    5

    4

    2

    1

    1

    1

    M61

    81.1

    740.0

    M03

    06.0

    320.0

    5

    6

    5

    5

    3

    2

    1

    M03

    06.0

    320.0

    M05

    03.0

    210.0

    3

    4

    3

    3

    2

    1

    M05

    03.0

    210.0

    M001

    51.0

    600.0

    2

    2

    2

    2

    1

    M001

    51.0

    600.0

    M002

    570.0

    300.0

    1

    1

    1

    1

    M002