MilleMiglia ByLoudog Instructions
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Transcript of MilleMiglia ByLoudog Instructions
Based nm a real custn{ bike desigmed amd built fnr the Discnvery Chammel’s Biker Build Off by Marcus Walz of Walz Hardcore Cycles. It was ma{ed the “Mille Miglia” after the 1000 Mile rnadtrio Walz tnnk nm his way to Laughin, Nevada where his bike was judged and voted the winner.
The Mille Miglia Paper Model
Paoer {ndel desigm by Lnuis “Lnudng” Lnoez
Length x width x height = 18 x 6 x 7 (inches)
A-20
A-6
A-7
A-17
A-18
A-19
Transmission Assembly
Trans-1
Trans-2
Trans-3
A-3
A-2
A-4
A-5
A-15
A-14
A-1
A-21
A-12
A-13
A-11
A-16
Trans-1
Trans-3
Trans-2
A-8
A-9A-10
Transmission Assembly
Trans-4
Color inner side black
E-29
B-5B-8
B-10
B-12
B-14B-13
B-11
B-7
B-9
Engine-1
Engine-2
Engine-3
Engine Assembly
Tip: Cut the part in half along the fold line and then glue together.
Tip: Paint fin edges silver.
* Right half of engine (repeat step for left side)
E-30 E-31 E-6
E-7
E-8
E-9
E-10
E-11
E-12
E-13
E-14
E-15
E-16
E-17
Tip: Cut the part in half along the fold line and then glue together.
D-20
D-21
D-22
A D-19
B
* Right half of engine (repeat step for left side)
D-10 D-8
D-1 D-2D-3
Engine-4
Engine-5
D-4
D-5
D-7
D-9
Engine-6
Engine Assembly
Do not glue bolts yet. They should be glued after engine is attached to transmission
B-54
B-18
B-19
Engine-7
Engine-8
Engine-9
Engine Assembly
D-23
D-24D-25 D-26
D-27
D-28
E-25
E-26
E-27
E-28
E-24E-20
E-2
E-21E-23
D-43
D-33
D-38
D-36
D-37
D-31 D-29
D-29
D-30
D-45
D-46 A
Engine-8
Engine-7
Engine-9
D-18
D-17E-1
E-22
Engine-10
Engine-11
Engine-12
Engine Assembly
D-32 D-34 D40 B
Engine-11(A)
Engine-11(B)D-35
D-49
D-50D-44
Engine-13
Engine-14
Engine Assembly
D-41
Engine-12
D-47D-48
D-42 D-39
Engine-13
B-56
B-3
E-48
E-49
E-50E-51
E-52E-53E-54
E-55
E-56
E-57
E-58E-59
E-60
E-61
E-45
E-44
E-43
E-42E-41
E-40E-39
E-38
E-47
E-37
E-36
E-35
E-34E-33
E-32
E-46
A
B
Engine-15
Engine Assembly
Tip: Don't glue to the heat shield until exhaust pipe is attached to engine
Tip: Color the inside exhaust tips black
* Right half of engine (repeat step for left side)
Engine-16
Engine-17
B-37
B-38
B-39
B-40
B-41
B-42
B-49
B-50
B-51
B-52
B-53
B-57
B-58
B-59
B-60
Engine-17
Engine-18
Engine Assembly
Engine-16
B-55
* Right half of engine (repeat step for left side)
* Right half of engine (repeat step for left side)
B-5
B-8B-7B-10B-9B-12
B-11B-14
B-13
Engine-19
B-43
B-36
B-15
B-16
B-17
C-1
C-2
C-3
C-4
C-5
C-6
C-7
C-8
C-9
C-10
C-11
B-20
B-21
B-44B-45B-46B-47
B-48B-30B-31B-32B-33B-34B-35
Engine-18
B-27
B-28
B-29
Engine-19
Engine-20
Engine Assembly
Tip: Cut all fins along the fold line into two pieces and then glued together
* Right half of engine (repeat step for left side)
* Right half of engine (repeat step for left side)
* Right half of engine (repeat step for left side)
Engine-21
Engine-20
B-26B-4
B-2
B-1
B-6
Engine-21
Engine-22
Engine Assembly
Engine-22
B-25B-24
Tip: Seam on piston rods should face inwards toward piston block
* Right half of engine (repeat step for left side)
* Right half of engine (repeat step for left side)
Engine-23
D-6E-3
E-4
Engine-24
Engine-25
Engine Assembly
Engine-24
Engine-2
E-19
E-18
E-5
D-12
D-11
D-13
B-22
B-23
Engine-5
Engine-3
Engine-23 (Left)
Engine-23 (Right)
Engine-4Engine-25
D-14
D-15
D-16
Engine-26
Engine Assembly
Tip: Don't clue part Engine-3 to the cylinders. Friction should hold it in place and allow for adjustment
Engine15(A)
Engine-15(B)
Engine-10
Engine-6
Engine-26Engine-14 Engine-27
Engine Assembly
Tip: Test fit exhaust pipes but do not glue yet.
I-4
I-1
I-2
I-3
I-12
I-13
I-10
I-11
Frame Assembly
Frame-1
Frame-2
Frame-3
H-17
H-6
H-19H-18
G-23
G-22
G-21G-20
G-19G-18
G-17H-5
G-8
G-9
G-10
G-11
G-7
G-12
G-14
G-13
H-4
H-7
Frame Assembly
Frame-4
Frame-5
G-4
G-5
G-6
G-16
G-15
H-1
H-2
H-8
H-9
H-10
H-3
Frame Assembly
Frame-6
Frame-7
G-1
G-3
G-2
F-1
F-6
F-8
F-7F-9
F-3F-2
F-4
F-5
Frame Assembly
Frame-8
Frame-7
Frame-8
Frame-5
Frame-6
I-14
Frame-9
Frame Assembly
H-16H-15
H-11
H-14
H-13H-11
Frame-9
Tip: Use the engine as a reference to properly position the mounts (parts H11 - H14) on the frame.
Frame-10
Frame-2 (Right)
Frame-2 (Left)
Frame-10
Frame-1
I-8
I-9
Frame Assembly
Frame-11
FrontEnd-2(A)
FrontEnd-2(B)
FrontEnd-1
L-3L-1K-29
K-30
K-11
A
Front End Assembly
FrontEnd-1
FrontEnd-2
FrontEnd-3
N-1 M-1M-1 M-2M-2
N-2N-2
L-3
L-1 K-29
B
L-4
L-5L-6
FrontEnd-4
FrontEnd-5
FrontEnd-6
Front End Assembly
L-2
FrontEnd-3
FrontEnd-4
FrontEnd-5
J-23
J-21
J-29
J-26
J-25
J-24
J-28
J-27
A
B
FrontEnd-7
FrontEnd-8
FrontEnd-9
Front End Assembly
J-14
FrontEnd-7FrontEnd-8
FrontEnd-9(A)
FrontEnd-9(B)
J-22
FrontEnd-10
Front End Assembly
FrontEnd-11
FrontEnd-12
J-16 J-17
J-18
FrontEnd-11
J-15
J-13
FrontEnd-13
Front End Assembly
FrontEnd-14
FrontEnd-11
FrontEnd-10
J-19
J-20
I-7
I-5
I-5I-6
I-6
FrontEnd-15
Front End Assembly
FrontEnd-16
K-1
K-2
K-7
K-6
K-3
K-5
K-4
FrontEnd-15
K-12
K-16
K-17
K-18
K-19
K-20
K-24
K-21
K-25
K-22
K-26
K-23
K-27
K-28
K-13
K-14
K-14
K-13
FrontEnd-17
FrontEnd-17
Front End Assembly
FrontEnd-18 Ensure taller end of K-28 attaches to FrontEnd-18. Ensure part K-27 is oriented as shown in picture.
Tall end
FrontEnd-19
J-12
J-11
J-10
FrontEnd-19
Front End Assembly
FrontEnd-20
J-2
J-1
Don’t glue J-10 to J-12. Test fit the two parts at this step.
Front End Assembly
FrontEnd-21
FrontEnd-22
FrontEnd-23
FrontEnd-20
J-4
FrontEnd-18
FrontEnd-13
J-7
J-8 J-9
K-15
FrontEnd-22
FrontEnd-24
FrontEnd-25
Front End Assembly
J-10
FrontEnd-23
K-8 K-9
K-10
FrontEnd-6
FrontEnd-20
Front End Assembly
FrontEnd-26
FrontEnd-27
FrontEnd-14
FrontEnd-25
FrontEnd-24
FrontEnd-26
FrontEnd-16
Don’t glue FrontEnd-16 in place yet. It must remain detachable to allow the front end to be attached to the frame in the final as-sembly step. Test fit at this step.
FrontEnd-28
FrontEnd-29
FrontEnd-30
Front End Assembly
J-5
1
2
J-6
Color the inside black
FrontEnd-27
FrontEnd-28
FrontEnd-29
P/Q-2P-5 Q-5 Q-1 Q-3Q-4
P-1
P-3P-4
T-1T-2T-3
S-1
A
Rear End Assembly
RearEnd-1
RearEnd-2
T-1T-3T-2B
RearEnd-3
RearEnd-4
RearEnd-2(A) RearEnd-2(B)
RearEnd-1
S-2 S-9
S-3
Rear End Assembly
RearEnd-3
RearEnd-4
RearEnd-5
S-20S-21 T-4
T-4S-15
S-10
S-6S-6
S-5
Rear End Assembly
RearEnd-6
RearEnd-7
RearEnd-8
RearEnd-7 RearEnd-6
S-25 S-24
S-8
S-7
Rear End Assembly
RearEnd-9
RearEnd-10
RearEnd-11
RearEnd-9 RearEnd-9
S-4 S-4S-4(white)
R-12
R-2
R-3
R-4
R-5R-6 R-7 R-8 R-9
R-1
R-10R-10
R-11R-11
S-29
R-22
R-16
R-15
R-13
RearEnd-12(Top)
RearEnd-12(Bottom)
RearEnd-11
Rear End Assembly
RearEnd-12
RearEnd-13
RearEnd-14
Be sure to orient this part in opposite direction for top and bottom pipes
Ensure the inner seams face each other and glue together. This will hide the seam from view.
* R-1 parts not shown in picture
Rear End Assembly
RearEnd-15
RearEnd-16
RearEnd-17
RearEnd-13
RearEnd-14
S-13 S-14 S-11 S-12
S-18S-17
S-16S-19
RearEnd-10
RearEnd-18
R-14
RearEnd-16
RearEnd-16RearEnd-15
R-18
R-17
R-20R-19
Rear End Assembly
RearEnd-18
RearEnd-19
Test fit R-14 but do but not glue until ready to attach to bike frame.
Do not glue the RearEnd-16 parts to the R-14 until the final bike assembly.
RearEnd-8
RearEnd-18
RearEnd-17
RearEnd-5
R-21
Rear End Assembly
RearEnd-20
RearEnd-20
RearEnd-23
S-25b
S-27a
S-26
S-27b
S-25a
S-25c
S-27c
S-26
S-26
RearEnd-21
S-22S-23
S-28
S-30
Rear End Assembly
RearEnd-21
RearEnd-22
RearEnd-23
RearEnd-25 O-58
O-57
O-56
O-55
Cut along dotted line on O-49. Insert tab on O-50 through cut slot on O-49
O-59O-61
O-60
O-48
RearEnd-24
Rear End Assembly
RearEnd-24
RearEnd-25
O-53
O-49
O-50
O-51
RearEnd-26
Rear End Assembly
RearEnd-27
RearEnd-27 RearEnd-23
RearEnd-28
RearEnd-26
O-54
O-52
U-24U-25U-19
U-20
U-4
U-34
U-2
U-3
U-7
U-5
Belt Drive Assembly
BeltDrive-2
BeltDrive-3
U-9
U-10U-8
U-40 U-39U-33U-29
U-28
BeltDrive-1
U-22
U-21
U-23
U-6
Belt Drive Assembly
BeltDrive-4
BeltDrive-5
BeltDrive-6
BeltDrive-1
BeltDrive-2
BeltDrive-3
U-1
BeltDrive-4 U-30
BeltDrive-5
O-23
O-18O-22
O-17
O-16
DriveTrain-7
U-36
U-35
U-37
U-38
U-31U-32 U-4
U-13
U-18
U-17
U-16
U-12
U-15
U-11
U-27U-26
Belt Drive Assembly
BeltDrive-7
BeltDrive-8
BeltDrive-9
U-14
Belt Drive Assembly
BeltDrive-11
BeltDrive-12
O-13
O-12 O-11
O-10
O-15O-14O-5
O-6
O-7
BeltDrive-10
O-2O-3 O-4
O-8
O-9
O-19
O-20 O-21
O-24O-1
BeltDrive-10
Belt Drive Assembly
BeltDrive-13
BeltDrive-14
BeltDrive-6
BeltDrive-11
BeltDrive-8
BeltDrive-12
BeltDrive-9
BeltDrive-13
O-40
O-38O-37
O-39
Right Pedal Assembly
RightPedal-1
RightPedal-2
O-41
O-32 O-33
O-30
O-35
O-36
O-34
O-27O-26
O-25
O-29 O-28
O-31
RightPedal-1
O-46
O-43
O-47
O-45Stand/Plate-1
Kickstand & License Plate Assembly
Stand/Plate-1
Stand/Plate-2
Stand/Plate-3
Stand/Plate-2
O-44
O-42
Frame-11
Engine-27
Final Assembly
FinalAssm-1
Position the engine in place on frame but do not glue to front engine mounts until attached to transmission in next step.
Final Assembly
FinalAssm-2
Trans-4
R-14Use rod to align transmission and engine assembly. Once aligned, glue engine to front engine mounts. Do not glue R-14 to frame or transmission yet.
Final Assembly
FinalAssm-3
Final Assembly
FinalAssm-4
Repeat for other side
Final Assembly
FinalAssm-5
Parts from RearEnd-18
RearEnd-29
Final Assembly
FinalAssm-6
Fully extend the suspension and position the rear tire so it barely touches rear fender. Then glue the suspension bracket to the frame.
Final Assembly
FinalAssm-7
FrontEnd-24
FrontEnd-30
FrontEnd-16
Final Assembly
FinalAssm-8 Frame-3
J-3
Final Assembly
FinalAssm-9
Engine-10
Final Assembly
FinalAssm-10
RightPedal-2
Final Assembly
FinalAssm-11
BeltDrive-14
Final Assembly
FinalAssm-12
Stand/Plate-3
Final Assembly
FinalAssm-13
I-18
I-16
I-15
I-17
I-19
Completed Model Views