Milk Harvest CIP Sanitation Systems

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RETROFITS & UPGRADES DAIRY EQUIPMENT 1st Edition www.boumatic.com 5G.1 Milk Harvest CIP & Sanitation Systems Washers Washers Guardian Pipeline Washer Fully Programmable Pipeline Washer • CSA, UL and CE tested • 230V, 50/60 Hz Guardian Washer includes: • Control module with LCD display • Pump module with three chemical pumps • 50 ft. (15 meters) of chemical dispensing tubing • Pressure switch level sensor • Electric drain valve, and chemical tube support assembly Note: The positive displacement chemical pumps provided with the Guardian Washer have a maximum dispense rate of 7 oz. (200 ml) per minute. There is no provision to add an additional pump or a larger pump. Intended for concentrated detergent only. Complete Guardian Assemblies Deluxe Kit Assemblies include: Guardian Washer • Two water solenoid valves (normally closed) • Stainless steel diverter valve • Air injector valve Economy Kit Assemblies include: Guardian Washer • Two water solenoid valves (normally closed) • Plastic diverter valve • Air injector valve ORDER INFORMATION Guardian Washer 8510276 ORDER INFORMATION Guardian Complete Deluxe Kit 1/2 in. water valves 8512074 3/4 in. water valves 8512075 1/2 in. water valves less air injector valve 8512076 3/4 in. water valves less air injector valve 8512077 Complete Economy Kit 1/2 in. water valves 8510722 3/4 in. water valves 8510723 1/2 in. water valves less air injector valve 8511498 3/4 in. water valves less air injector valve 8511499 Guardian Pipeline Washer

Transcript of Milk Harvest CIP Sanitation Systems

Page 1: Milk Harvest CIP Sanitation Systems

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WashersWashers

Guardian™ Pipeline Washerfully programmable pipeline Washer

•CSA,ULandCEtested •230V,50/60Hz

Guardian Washer includes: •ControlmodulewithLCDdisplay •Pumpmodulewiththreechemical

pumps •50ft.(15meters)ofchemical

dispensingtubing •Pressureswitchlevelsensor •Electricdrainvalve,andchemical

tubesupportassembly

Note:ThepositivedisplacementchemicalpumpsprovidedwiththeGuardianWasherhaveamaximumdispenserateof7oz.(200ml)perminute.Thereisnoprovisiontoaddanadditionalpumporalargerpump.Intendedforconcentrateddetergentonly.

Complete Guardian™ Assembliesdeluxe Kit

Assemblies include: •GuardianWasher•Twowatersolenoidvalves(normallyclosed)•Stainlesssteeldivertervalve•Airinjectorvalve

economy Kit

Assemblies include: •GuardianWasher•Twowatersolenoidvalves(normallyclosed)•Plasticdivertervalve•Airinjectorvalve

o R d e R i n f o R m a t i o nGuardianWasher 8510276

o R d e R i n f o R m a t i o n

Guardian Complete deluxe Kit1/2in.watervalves 85120743/4in.watervalves 85120751/2in.watervalveslessairinjectorvalve 85120763/4in.watervalveslessairinjectorvalve 8512077

Complete economy Kit1/2in.watervalves 85107223/4in.watervalves 85107231/2in.watervalveslessairinjectorvalve 85114983/4in.watervalveslessairinjectorvalve 8511499

Guardian Pipeline Washer

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Washers continued

Guardian™ II Pipeline Washer AssemblyWithout Water solenoid Valve

•CSA,UL,andCEapproved•230V,50/60Hz

Guardian II Assembly includes:•ControlmodulewithLCDscreen•Pumpmodulewiththree

chemicalpumps•Temperaturesensor•100feetofchemicaldispensing

(polyethylene)tubing

Washer assembly with Water solenoid Valves

Guardian II Assembly includes:•Guardian IIPipelineWasherAssembly•Twowatersolenoidvalves(normallyclosed)

Complete Washer assembly

Guardian II Assembly includes:•Guardian IIPipelineWasherAssembly•Twowatersolenoidvalves(normallyclosed)•Stainlesssteeldivertervalve,230V•Electricdrainvalve,230Vandonerubbercoupling

Note:PositivedisplacementchemicalpumpsprovidedwithallGuardian II assemblies have a maximum run time of five minutes, andcandispenseamaximumof22oz.perminuteat60Hz(or540mlperminuteat50Hz).Ifyouneedtodispensemorethan110oz.(2700ml)orderextrachemicalpumpsfordetergent.

Guardian™ II Control•ControlLessPumpModule

Extra Chemical Pump

•Forsystemsrequiringmorethan110oz.(2700ml)ofdetergentdispensedperwashcycle

•Enclosurenotincluded

Note:Eachchemicalpumpcandispenseapproximately22oz.perminuteat60Hz(orat50Hzapproximately540mlperminute)andhasamaximumruntimeof5minutes.

Washerso R d e R i n f o R m a t i o n

Guardian II pipeline Washer assemblyWithoutwatervalve 8516983

Washer assembly withWater solenoid ValvesWithtwo1/2in.valves 8516325Withtwo3/4in.valves 8515270

Complete Washer assemblies1/2in.watervalves 85120783/4in.watervalves 85120791in.watervalves 85120801.5in.watervalves 85120812in.watervalves 8512082

Note:Mustalsoorderdrainvalve(230V),divertervalve(230V),andwatersolenoidvalves.

Guardian II ControlWithoutpumpmodule 8504101

o R d e R i n f o R m a t i o nChemicalpump 8515262

8516983 - Guardian II Pipeline Washer Assembly

8515262 - Chemical Pump

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accessoriesWasher accessories

Milk Line Position Switch

•Safetyswitchusedtoprohibitoperationofapipelinewasherbeforethesystemissetuptowash

Remote Start Kit

•AllowsusertostartthewashorsanitizecycleatapointawayfromtheGuardian IIcontrolmodule

Includes:•Switchandlamp

Note:Ordertworemotestartkitsifbothwashcycleandsanitizecyclewillberemotestarted.Dealermustsupplyenclosure.

Norprene HoseReplacement Hose for positive displacement pumps

•1/4inchID

Contactor

•40Amp,2-pole,240V•NeededifGuardian IIisusedwithmorethanonepulsationcontroller•PreventsoverloadingoftheGuardian IIcontrolmodule

Air Injector Accessoriesallows Guardian II to be the air injector Control

Cyclone air injector Less Controller

Hand Held Serial Printerfor dealer diagnostic Use, or on-farm Use

Includes: •Powersupply•RS-232serialcableassemblyusedto

connectGuardian IIcontrolmoduletotheserialprinter

o R d e R i n f o R m a t i o nMilklinepositionswitch 4017302

o R d e R i n f o R m a t i o n

norprene Hose1/4in.hose,25ft.roll 8515267Kit,(3)10in.longhoses 8516164

o R d e R i n f o R m a t i o nRemotestartkit 8515276

o R d e R i n f o R m a t i o nContactor 4012938

o R d e R i n f o R m a t i o n

air injector accessoriesTransformer 8514091Cycloneairinjectorlesscontroller 8503938

o R d e R i n f o R m a t i o n

serial printer115V 3556397230V 3556421

4017302 - Milk Line Position Switch

8515276 - Remote Start Kit

Serial Printer

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accessoriesWasher accessories continued

Dari-Chem Dispensing Unitprogrammable Liquid Chemical dispensing Unit

•Threeindependentlyprogrammableperistalticpumpseconomicallydispensechemicalsforapipelinewasher

Dari-Chem Dimensions•6in.Hx13.75in.Wx6.75in.D

(15.2cmx35cmx17cm)

Water Solenoid Valvesnormally Closed

•230V,50/60Hz

o R d e R i n f o R m a t i o nDari-Chemdispensingunit 8502705

o R d e R i n f o R m a t i o n

Water solenoid Valves0.5in.valve 85030750.75in.valve 85030761.0in.valve 85030771.5in.valve 85030782.0in.valve 8503079

8502705 - Dari-Chem Pipeline Washer Kit

8503075 - 0.5 in. Water Solenoid Valve

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accessoriesWasher accessories continued

Diverter Valves diverts Wash solution during Recirculation or Clear Water Rinse phases

•Mountsonsink

plastic Valves•Plasticdivertervalve•Electric,230V,50/60Hz

Note:ValvesarenotCSAapproved.On-siteinspectionisrequiredforCanada.

stainless steel Valves•Stainlesssteeldivertervalve•Electric,230V,50/60Hz

Drain Valvesair-operated

•Mountsonsinkwitha2in.milklineclampandgasket

Kit includes:•230Vacairsolenoid•Connectors•Clamp•Gasket

Electric Drain Valvesnormally open

•ULlistedandCSAapproved•230V,50/60Hz

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plastic electric diverter Valves230V,60Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8506294115V,60Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8505085230V,50Hz,1.5in.inlet,2in.(5.1cm)ODoutlet 8502796

stainless steel electricdiverter Valves230V,50/60Hz,2in.inlet 8518594230V,50/60Hz,1.5in.inlet 8518558

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air-operated drain ValvesKit,sinkdrain,air-operated 8510269Drainvalveonly 8509980

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electric drain Valves - 2 in.2in.valve,230V,50/60Hz 8518176Rubbercouplingw/hoseclamps 8517737

Note:1.5in.nominalor2in.(5.1cm)ODpipeoutlets

electric drain Valves - 3 in.3in.valve,230V,50/60Hz 8518177Rubbercouplingw/ohoseclamps 8518671

Note:2.5in.nominalor3in.ODpipeoutlets

accessoriesHoseclamp 8514035

8506294 - Plastic Diverter Valve

8518594 - Stainless Steel Diverter Valve

8509980 - Air-Operated Drain Valve

8518176 - Electric Drain Valve

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air injectors

Cyclone Air Injector Systemproduces soil-Loosening turbulence and slugging impact for High-Velocity milk line Cleaning

•Adjustableforupto300CFMcapacityat15in.HgVac•Full2in.(5.1cm)connection•Independentlyadjustableonandofftimes•Resettablecircuitbreakerswitchtoprotectcomponents• Foam-type filter keeps insects and contaminants out of the system

duringcleanup•230Vaccontrollerinput,50/60Hz•CSAandCEapproved

Complete Cyclone air injector system•Foruseonanyexistingwashsystem

Includes:•Airinjectorcontroller•Airinjector

Note:Thecompletesystemincludesanairinjectorcontrollerandanairinjector.

air injector Controller only•Input:230V,50/60Hz•Output:24V,50/60Hz•Capacity:TwoCycloneairinjectors

Cyclone air injector only

Includes: •Cycloneairinjector•Filter•Adaptercoupling•Clamps

Note:Controllernotincluded.

Air Injector Milk Line direct mount adapter and Cleaning Kit

•Adapterandcleaningkitrequiredwhenmountingairinjectordirectlytomilkline

Cyclone Air Injector Filter Kit Upgrades older Cyclone air injectors without foam air filter

•Clearcovernotincluded

air injectorso R d e R i n f o R m a t i o n

Cyclone air injector systemCompletesystem 8506243Controlleronly 8518532Airinjectoronly 8503938

o R d e R i n f o R m a t i o nAir injector filter andcleaningkit 8581887

o R d e R i n f o R m a t i o n

Cyclone air injector filter KitAir injector filter kit 8503024Drip-proofcover 8503904

8518532 - Cyclone Air Injector Controller

8503938 - Cyclone Air Injector

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Jetters

Jetter Drawer Assemblyfor Clean-in-place Washing of milking Units

•Usedinparlorsforclean-in-placewashingofmilkingunits

•Storesoutofthewayduringmilking

Assembly includes:•Jettercups•Stainlessdistributortee•Duckbilldrainvalve• Restrictor orifice•Stainlesssteelhooktoposition

clawduringwashing

Fold-Down Jetterdesigned for parlors with a platform overhang too small to allow the Use of the Jetter drawer

Features:•Stainlesssteeldoorandenclosure•Latchholdsdoorclosedduringmilking•Compact-8-1/2in.Wx9-1/8in.Hx

3-1/2in.D(216x232x89mm)whenfoldedup

•Rubberjettercups(fit most BouMaticliners)

Not included with Jetter:• Restrictor orifice, wash line•Clawsupport,dealerfabricated,ifrequired•Automaticdrain(s)

Standard Jetter Assembly & Partsfor Clean-in-place Washing of milking Units

• Used in parlors or flat barns

Assembly includes: •Stainlesssteelholder•Stainlessdistributorteewithairvent•Jettercups•Drainvalve

o R d e R i n f o R m a t i o n

Jetter drawer assemblyJetterdrawerassembly,Magnumseries/R-series,stretchcap 8503144Jetterdrawerassembly,RM-1/DKliner 8503145Jetterdrawerassembly,competitive 8510949

o R d e R i n f o R m a t i o n

standard Jetter assembly and partsJetterassemblycompletewithholder 8514751Stainlessdistributorteew/.078in.(2mm)vent 8514752Plasticdistributorw/.078in.(2mm)vent 8514721Plastictee 8514719

o R d e R i n f o R m a t i o nFold-downjetterassembly 8509935

Jetters

8503144 - Jetter Drawer Assembly

8509935 - Fold-Down Jetter Assembly

8514751 - Jetter Assembly Complete with Holder

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accessories & Jetter Cups

Wash Line AccessoriesRestrictors

•Restrictorsareintendedtobeinstalledbetweentheairinjectorandthewashsink

Wash Line Restrictor Kit includes: •Twoeachofvarioushole

sizesof1.5in.and2in.stainlesswashers

Jetter Cups

•Jettercupsshouldbereplacedannually

o R d e R i n f o R m a t i o n

Jetter CupsR/Magseries 8503022DKseries/RMI 8503023Short,R/Magseries 8503691Short,DKseries/RMI 8503692Competitive 8510176Shortcompetitive 8510177Originalstyle 8514723

Check ValveDuck-bill 8517844

o R d e R i n f o R m a t i o n

Wash Line accessoriesWashlinerestrictorkit,1.5in.and2in. 85155641.5in.(38mm)washlinerestrictor,.19in.(4.7mm)ID(10/bag) 85162352in.(51mm)washlinerestrictor,.19in.(4.7mm)ID(10/bag) 8516236Jetterin-linerestrictor 8518076

Order the in-line restrictor to balance flow in largersystems.

Jetter Cups

8518076 - Jetter In-Line Restrictor

8515564 - Jetter Line Accessories

8510177 • 8503691 • 8503692

8514723 • 8510176

8503023 • 8503022

LockingRing

new photo?

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Group Backflush

Sure-San Backflush Valvefor Use in a group flush system

•Useonevalveperstall•Maybeusedwithanybranddetacher•Mountingbracketsaredealer-supplied•9-1/4in.Hx2in.Wx2in.D

(23.5cmx5.1cmx5.1cm)

Releaser Assembly for Collection and Removal of Fluids in Group Backflush Systems

Includes: •Vacuumvalves•Releaserandgatevalveassembly

Note:Notrequiredwhenwaterring-typevacuumpumpisused.

Claw Backflush Hangers•Mountoverclawoutletsoclawrotates

upside down for backflushing

Milk Sweep Valve•Removesresidualmilkfromtheclawandmilkhose

prior to backflushing•Requiredwhenusedwithdetacherswithoutseparate

solenoidvalveforshutoff

Group Backflusho R d e R i n f o R m a t i o nSure-San backflush valve 8512600

o R d e R i n f o R m a t i o nReleaserassembly,stainlesssteelbody 8509971

o R d e R i n f o R m a t i o nKit,milksweepvalve 8515896

Orderonevalvepereachdetacher.

o R d e R i n f o R m a t i o nKit,milksweepvalve 8515896

Orderonevalvepereachdetacher.

o R d e R i n f o R m a t i o n

Claw Backflush HangersHanger,3/4in.(19mm)Visi-Clawoutletor5/8in.(16mm)Flo-Starclawoutlet 3553452Hanger,3/4in.(19mm)Flo-Starclawoutlet 3557788

Sample Backflush OrderPRODUCt Qty. PARt NUMbER

Valve, backflush 24 8512600Spacesaverhose,12in.w/3/4in.(19mm)ends 24 3556147Control, backflush 1 3554044 Releaserassembly 1 8509971Bracket,mounting,PVC(asneeded) 10 3554043Hanger, claw, backflush 24 3553452Kit,milksweepvalve(1perdetacherw/oseparatevalveforshutoff) 24 8515896Powersupply,12-unit 1 3554142DEALER SUPPLIED ItEMS:

• Chemical pump, mixing chamber (water filter housing)• Back flow preventer, RPZ•Separatevacuumsupply(6.5cfmperunit)•5/32in.(4.0mm)airtubing(asneeded)•3/8in.(4.5mm)poly.tubing(3553413asneeded)•Compressedairsupply• Backflush valve mounting bracket (24)•1.5in.(38.1mm)schedule80PVC(asneeded)•1in.(25.4mm)schedule80PVC(asneeded)

8512600 - Backflush Valve

8509971 - Releaser Assembly

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Group Backflush continued

Auto Start Valve

•Usedtoprovideanautomaticstartpulsefor the group backflush after all units have beendetached

Sure San Group Backflush ControlProvides Control of Backflush Timing Cycles for Valve Boxes, solutions and Releaser

Includes:• Control and four fluid valves •Maybeusedtocontrolupto

twogroupswithuptosixunitspergroup

Note:Usessystempowersupply.

Dealer Supplied Parts:•Waterpressureof45PSItopanel

throughoutcycle•Vacuumsupplyincludinggauge,

trapandregulator(6.5cfm/unit)•Mountinghardwareforcontrols,

fluid mixing panel, valve boxes and fluid and airlines

•Watersupplyplumbing•Powersupply(seeInformation

Management Systemcatalogsectionforloadratings)

• RPZ backflow preventer

Pipe Mounting bracketmaintains support Beneath the Curb for Valve Control Lines and fluid manifold

•Holdstwo3/4in.andone1in.pipes

Space Saver Hoseprevents pinching of milk Hose

•5/8in.(16mm)insidediameter

o R d e R i n f o R m a t i o n

sure san groupBackflush ControlControlassemblyw/fourchemicalvalves 3554044Airoperatedchemicalvalve,1in.NPT 3554773Controlassemblylesschemicalvalves 8509990

o R d e R i n f o R m a t i o nPipemountingbracket,triple 3554043

Orderoneper4feetofPVCpipe.

o R d e R i n f o R m a t i o nSpacesaverhose,12in.with3/4in.(19mm)ends 3556147

Group Backflusho R d e R i n f o R m a t i o nValve,autostart,5/32in.(5.1cm) 8516962

Orderonevalveforeachdetacher.

8516962 - Auto Start Valve

3554773 - Air Operated Chemical Valve

8509990 - Control Assembly

3554043 - Pipe Mounting bracket

3556147 - Space Saver Hose

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Wash sinks

Single Compartment SinksComplete with drain Hardware Note:Ordermountingkitsseparately.

Floor Stand Leg Kitfor Use on standard single and double Compartment sinks

Kit includes:•Twolegbracketsandmounting

hardware•Bracketsare33-3/8inchhigh•Sinktopwillbe33-1/2inchfrom

the floor

Wall Mounting bracket Kitfor Use on standard single and double Compartment sinks

Kit includes:

•Twobrackets

o R d e R i n f o R m a t i o nFloorstandlegkit 8590048

o R d e R i n f o R m a t i o nWallmountingbracketkit 8590049

o R d e R i n f o R m a t i o n

single Compartment sinks22in. 18gallon 859011029in. 23gallon 859004536in. 29gallon 859020049in. 39gallon 859011160in. 48gallon 859018172in. 57gallon 8590180

Wash sinks

8590110 - Single Compartment Sink

8590048 - Floor Stand Leg Kit

8590049 - Wall Mounting bracket Kit

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Wash sink accessories

Stallcock Wash tubestainless steel

• Order in multiples of five

Claw Hanger bracketadjustable

•Mountsonsink•HoldsFlo-Starclawinproper

positionduringwashup

Vertical Wash Sinksspace saving, especially for Large Capacity systems

•Reducedsurfaceheatlosscomparedtohorizontalstylesinks

•Sturdy,notchedlegdesign,leganchors,adjustablestainlessfeet,andexternalsighttube

•Madeof16gaugestainless

• Interior finish is no. 4• Exterior finish is no. 3,

whichmeetssanitaryrequirements

•Allsizescomewitha2in.straightdrainoutlet

•Allsinksare28.5in.indiameter

Note:Stainlesslidsnotincluded.Customsinklidswithextrudedholesareavailableforverticalwashsink.

o R d e R i n f o R m a t i o n

Claw Hanger BracketAdjustablehanger 8506882

o R d e R i n f o R m a t i o n

stallcock Wash tubeStainlesssteeltube—5/8in.dia.x3in. 8512200

o R d e R i n f o R m a t i o n

Vertical Wash sinks99gallon,55in.tall 8517775132gallon,67in.tall 8517776163gallon,79in.tall 8517777

sink Lids for VerticalWash sinksBlank, flat 8517778Blank,hinged 8517779

Notes:PleasecontacttheCustomerServiceDepartmentforapricequote.Orderformonnextpagemustbeusedtoorderthecustomlid.

Wash sinks

8512200 - Stainless Steel tube

8506882 - Claw Hanger bracket

8517779 - Hinged Sink Lid for Vertical Wash Sink

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Vertical Wash sink Custom Lidspecial order form

This order form must be completed and submitted for all customized stainless vertical wash sink lids. Only one sink lid per order form. Please make copies of this form as needed.

DealerName____________________________________________DealerNumber_____________________

PONumber____________________DateOrdered_____/_____/_____DateRequired_____/_____/_____

1. select stainless Lid style:_____Hingedlidwithhandle _____Flatlidwithouthandle

2. size and number of pullouts:

PulloutNo. Size OffsetFromEdge(A) OffsetFromEdge(B)

1.

2.

3.

4.

5.

Note:Availablesizesofpulloutsinclude1.5,2,2.5and3inch(3.8,5.1,6.4and7.6cm).Offsetsaremeasuredtocenterofpullout.ForBouMaticplasticdivertervalveusea2.38inch(6.05cm)offsetfromedge.ForaBouMaticstainlesssteeldivertervalve,use6.12inch(15.54cm)offsetfromedge.

3. diagram position of pullout:

foR offiCe Use onLy:

SalesOrder#____________________________________DateReceived_____/_____/_____

PurchaseOrder#__________________________ShipwithSalesOrder#________________

Custom Lid ordering

Your Drawing

CenterlineCenterline

A1

A2

A3

B1

B2

B3

ExampleExample your drawing