Mil-std-105e (Ansi_asq z1.4-2008)

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    NOT MEASUREMENT

    SENSIUYE

    h

    MIL-STWI05E

    10 MAY 1989

    SUPERSEDING

    MIL-STD-105D

    29 APRIL 1963

    MILITARY STANDARD

    SAMPLING PROCEDURES AND TABLES

    FOR INSPECTION BY ATTRIBUTES

    AMSC

    N/A

    AREA Qcil

    ~~~ Approved for public reiesse; dktribution is Unlimfi

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      QL-” SI’D105E

    DEPA~ W DEFENSE

    Washbgmn, DC

    20301

    SAT*LDG P~

    T I ND’ZABESFOR INSP=TI@JBYMTNBUES

    1. Ttis

    tilitarystandad

    is

    approved

    for use

    by all

    Depsmmms

    and

    Jqencies

    of - ~~~ of ~f-”

    .

    2.

    Beneficial

    ~.ts Cemmm&tiom. additions,Wetions) and any

    peeine.ntdatawhi~ may beef usein~this~ shouldbe

    addressedto:

    CnRInancier

    Us.

    Amy

    AmamE Rem-a, Dwelopnent

    and

    ‘+-king Ckmer

    M-IN:

    SK?R-BAC-WBM J. 6

    Picatinnytisenal,NJ 07806-5000

    by

    usi..gthe

    self-a=-essed&.andardizaton Dmmmt

    m~

    PrepSal

    (DDFom 1426)~L-hq at the md of this

    docmmt or letter.

    ii

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    ms

    MZL-S’IZ+1C5Z

    mRE3m*”

    providessawling proce&res and referwm tablesforuse in

    on the pxobabiiis.icrecu.+mce 05

    e%.ts when a sa~iesof-iots or bat~s are

    produ~ ti a stableenvironmrt.

    Thispublicationshouldbe-usedto guide the

    user in the ~kpmnt

    of an

    inspee.ionStratw thatprovidesa co=. eff~ive qroach to attaining

    cm-:idm~ in pro&t

    user is warnedof the

    w-.

    ~liance wi”thca racaual te-&%i~ reqJ

    ats. The

    assumedrisksrelativeto the *sem sanple size and

    ~ifications shouldnot contaknrequirement for use of specific

    Q.z?s,

     23Z

    shxld “. y provideAQL’s or H?D’s as a -~rmem.

    pkns fc= coxinuous,ra’hr than lot inspection,are contm M

    iii

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    ~L-.STD-lO5E

    GmTmTs

    Paragraph

    1.

    1.1

    1.2

    2.

    2.1

    3.

    3.1

    3.2

    3.3

    3.4

    3.5

    2.6

    3.7

    3.e

    3.9

    3.10

    3.11

    3.12

    3.13

    3.14

    3.15

    3.16

    3.17

    3.18

    3.19

    3.20

    3.21

    3.22

    3.23

    4.

    4.1

    4.2

    4.3

    4.4

    4.4.1

    4.4.2

    4.4.3

    SCOPE...............................................

    -se

    ...........................................

    *liation .......................................

    ~IxmPEurs- ...............................

    W.

    qplicable....................................

    =INITIONS .........................................

    Acq able Qdality Ievel WE) ....................

    AverageOutgo ~Quality(lQ)....................

    AveraoeOutqoingQualityWt (AOQIJ.............

    Classificationof Defects.........................

    CriticalDefect...................................

    CriticalDefective................................

    Defect............................................

    D@eccive................. ........................

    DefectsPer Ru@edUn its... ......................

    ~i~......

    ..................................

    ~aim by Attribxes

    ..........................

    w&or Batdl......................................

    Im or Batch Size.................................

    Major Defect

    ......................................

    Major Defective...................................

    Minor Defect

    .....................................

    Minor Defeaive. ..................................

    PercentDefective

    .................................

    ~s Average

    ...................................

    Sanple............................................

    Sanple Size COde~tt=v ...........................

    Salq?linglan

    .....................................

    unit of Procalct..................................

    ~mxm=’nm

     

    Written~

    ................................

    NmcVnfozmne ....................................

    Fonmticm and

    Itificatim

    of ~ or =Cks. ..

    ...............................................

    ML use

    ...0...........*..........................

    Umkation ........ ...............................

    choosingAQU .....................................

    Page

    1

    1

    1

    1

    1

    1

    2

    2

    2

    2

    2

    2

    2

    3

    3

    3

    3

    3

    3

    3

    3

    3

    3

    4

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    4

    4

    4

    4

    4

    4

    5

    5

    5

    5

    5

    .

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    mL-sm-lo5E

    CcNTmrs - Conttiued.

    Paragraph

    ~B~

    4.5.1

    4.5.2

    4.5.3

    4.6

    4.7

    4.7.1

    4.7.2

    4.7.3

    4.7.4

    4.8

    4.9

    4.9.1

    4.9.2

    4.9.3

    4.9.4

    4.10

    4.lC.1

    4.lC.1.A

    4.1(?.1.2

    4.10.1.3

    4.10.1.4

    4.10.2

    4.11

    4.12

    4.12.1

    4.12.2

    Sarrpling........................................

    [email protected]

    ..........................

    The of Sanpling

    .................. ..............

    Double or MQtiple Sampling......................

    ~on P~

    .................... .......

    WitdlirlgP~

    .............................

    Normalto Tightened

    ......0......................

    Tight- to Normal

    .....0......................

    Normalto ~

    ..............*.....**...**...

    Rduced to Normal

    ................................

    Disconthtion of~on... .................

    SanplingPlans...................................

    ~ion Wvel

    .................0...............

    Co& utters

    .....................................

    ~aining San@ing Plan

    ..........................

    TYF= of sapling Pkns

    ..........................

    Determinationof~ability. ..................

    P~Defective~ion. ....................

    Single Sanql@ Plan.............................

    Double Sa@ing Plan

    .............................

    FhltipleSanpling.lan..........

    *..............

    ~ p~

    forRedu*IrqeCtion .........

    DefectsPer

    ?lundmdt?nits~ion ............

    Idniting@ality Protection.....................

    ~s .................*.........................

    ~t@~merkic ~ ..................

    A~ge SanpleSizeComes.......................

    5. TABES

    .............*...*..............*.............

    Table

    I.

    II-A.

    II-B.

    II-C.

    III-A.

    III-B.

    III-C.

    Sa@e Size CodaMitters........................

    SingleSan@ing Plansfor Normal-

    ~im Naster table)......................

    SingleSmpliq Plms for Tightewd

    ~i~ ~=t~le) o..o-oooo==oo.=.e....

    SingleSapling

    Plans

    for~

    ~ia (Mas@rtable)......................

    DoubleSamplingPlans forNormal

    ~i~ -a~le).. oo......o.BOO.......

    DcxbleSapling

    Plans for

    Tight-

    ~m ~er=e) ......................

    DoubleSamplimgP1.ansforReduced

    ~im (Mastertable)......................

    Page

    5

    5

    5:

    5

    :

    6

    6

    6

    6

    “7

    7

    7

    7

    7

    8

    8

    8

    8

    8

    8

    8

    9

    9

    9

    9

    9

    11

    13

    14

    15

    16

    17

    18

    19

    v

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    MIL-STW105E

    mt’n’mrs-

    Conthued.

    Table

    IV-A.

    IV-B.

    TV-c.

    V-A.

    V-B.

    %3-A.

    V3-3.

    XI-A.

    VII-B.

    ~*~1-

    IX.

    Mltiple Sa@ing Plans for Norml

    Inspectim M3ster-le) ......................

    M.dtipleSanplingPlans for Tightened

    ~im (MastertaMe) ......................

    Mdtiple SamplingPlans for ReduOed

    Inspection(Mastertable)......................

    AverageOutgoing

    uty IAmit F~s for

    lwml~on (Sin@e Zq) .....-...o..

    ~ge Outgo* QualityLimit

    Fa=ors for

    TightenedIMpeCtiOn (S=le ~1~).:...-..”

    uting Quality(h

    Perumt Def-iue) for

    Wch a Pa =

    10% (forNomal Inspemion,

    S~le Saxrpling)...................-..-...-*o”

    LimitingQuality(inDefectsper ~

    Unks) for which the Pa = 10% (forNozmal

    Inspection,SingleSanplhg).-..---------------

    Unliziq Quality (inP~t mfecti=) fo~

    khid. “thePa = 5 (forNom@

    ~ionl

    SingleSawling)......................

    ..........

    LimitingQuality(fiDefectsper Hmdma

    Units)for which the Pa = 5%

    (f= W*

    ~m, Siwle S=@@

    ....*..............

    Li,mitNmbersfor ~ Inspection............

    AuerageSampleSize Cumes for DDuble and

    FmltipleS.mpliq .............-...--.-......-.c-

    ~ltig pl= and cparatirq~amic

    Cumes (andData) for:

    X-A.

    San@e Size~ktter A........................

    X-3 .

    Sanple Size~Utter B.........................

    x-c. SanpleSizeMkter C..........e00-00o.......

    X-D. San@e SizeCo& LetterD........................

    X-E. SanpleSize~Utter E........................

    X-F.

    San@e SizeMletter F........................

    x-G .

    SanpleSizeMUtter G...............--..-..”-

    X-H. ~le Size@ckletter H........................

    X-J. qksM-~ J............*..”””””.”.”

    X-K. SaupleSizeMIetter K.......-----------------

    X-L.

    ~le S~M~ L........................

    x-M.

    SanpleSize M~M ...........e............

    X-N. San@eSizeM E~N ........................

    x-P.

    Sal@esizeM wtterP . . . . . . . . . . . . . . . ..”....”.

    x-Q.

    ~le S~Mk= Q.......*”+”*.==.*”+”*..=

    X-R.

    ~le S@ Mk=R ..................=””~””

    Page

    20

    22

    24

    26

    27

    28

    29

    33

    31

    32 “

    33

    34

    36

    38

    40

    42

    44

    46

    48

    50

    52

    54

    56

    58

    6

    62

    64

    vi

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    x-s.

    Paragraph

    6

    6.1

    6.2

    6.3

    mL-sl’wlo5E

    ,

    CCN’TS - Continued.

    Page

    ~~e size~ ~tt~v S

    ........................

    66

    ........*..............................

    . . . .

    v

    Intf2nckci

    use...................................

    67

    Subject’I’em (keyuofi) tist~ ................” 67

    ~fr~P~im Issw . . . . . . . . . . . . . . . . . . . . 67

    mlmsAL. .............................

    68

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    F2L-S’ID-105S

    1.

    ~~~

    1.2 Pqse.

    This ~li=tim establisheslot or bat~ sapling plans and

    proceduresfor ~ion by attributes.

    ‘1’nisubli=tion shallnot & irfter-

    p.retedto superm3e or confli= with any amtraCtti ~

    s.

    m words

    “awqX”,

    “a~”, “acceptable”*etc,

    referonly

    to the contractor’s use

    of

    the sanplingpkms Writ- in this

    ~anddonotinplyana~ W

    -theGove&mmn

    t to acceptany prcdom. Det

    erfninationf aqability by the

    Gwen ‘:=% shallk as desm~ in contractual~ts.

    me Sarfplinglans

    *sdhd in Ws standad m

    awli-le to U’s of .01pe~t or ~~ and

    are‘the.refre not suitablefor ++licationswherequality1-1s

    ;az.sper millionrange m be realiz05.

    in

    the defemive

    are applicable,

    a.

    b.

    c.

    d.

    e.

    f.

    9.

    h.

    ElrIctems.

    Cmponents

    Qerations

    Materialsin process.

    Su@ies in storage.

    Maintenance~ations.

    Data

    or records.

    Mmbistrative

    ~-

    Theseplans are intendedprimarilyto be used fora continuingseries

    of

    lots

    0:

    batches.

    The plans may alsobe used for the inspectionof isolatedlots or

    Mches, W., in MS latter=, m = K =i~ to ~t ~ ~m

    characteristic

    mrves to f ind a plan whichwill yieldthe desiredprotectim

    (see4.11).

    2.

    2.1

    3.

    N&. -liable.

    =INITICNS

    1

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    FEL-S’IW105E

     

    3.1 z

    ~ableQualityLevel (ML).

    When a mntinuous seriesof 10Es is

    considered,the AQiiis tbe qualitylevelfib, for the roses of sa@@

    ~.ion, is the limitof a satisfactoryprocessaverage (Se 3.19).

    NOTE:

    A sanpl~ plan and an AQL are chosenin accordanm with the risk assured.

    Useofa@ueoflQL fora

    a2rtain& fector groupof &fec5s indicam that the

    ql~ PM till acoeptthe -t majorityof the lots or bata pbded the

    prooess-X levelof ~ defectiwe(or&fects per

    huxlredunits) in these

    lots or batchesbe no greaterthan the ~ignated value

    of A Thus, the AQL is

    a ckignated value of ~ defective(or&facts per

    hundredunits) forfich

    btswill~a~+m~oftk timbythesaqlingp

    ~re bing used. The

    ~liw pl~ prfi~ here~ ~ ~ ~ tit ~ p~i~ty of a~

    at the ~ignat~ A@ ~ue ~ ~ the sanplesize,~ Z~N ~Xr

    :0= 1~~ samples-n for mall ones, for a givenAQL. The AQL alone does not

    idelm=ifthe chanoes of aqing or rejectingindividual10Ls or batchesM m.-

    dire- ~

    .-y relatesto whatmightbe ~ed fruna seriesof lots

    or

    batches,

    prm”i- * steps indi=ted h -s publi~tion aze “taken.

    lt is

    ~sary to

    =eYerto the operattigdarad.=”iscic

    ~ of t.te

    plan to *texmine

    the relative

    risks.

    3.3 Average

    Qxqoing QualityLimit (ADQL). The M(2L is the

    maximum ACQ fora

    9L~ a9L~~ -lW pkn. Factorsfor

    ~@? ML tiues are givm M

    Tabie V-A for each of “~ singlesaqlimg plans for normalirqection and in

    TableV-3 for each of the singlesmpling plans foz tightened~ “on.

    3.4 ClassifimEion of Defects.

    A classificationf defectsis t enumerationof

    pcsstiie

    defects

    of the unit

    of pxduct

    classified

    amrdirq to

    their seri~.

    3.5 Czlti~ DefS&.

    A criticaldefect is a ~fect that j~ and ~ri=ce

    ~mte would resultin hazardousor unsafeconditionsfor individualsUS*,

    --, or

    ~

    ~upontheprodwt, ora ~fecttbat~ti

    experim indicate is likely to prevent perf~

    of ttE ~cal fun-on of a

    major * itm SU* as a Ship,aixuaft

     

    tank,nbsile, or ~ title.

    3 6 Critidl Defective.

    A criticalckfectiveis a unit of prockt uhi~

    contti one or mre criti~ defectsti may also

    contdn mejor and/orminor

    defects.

    3.7 Defect.,

    A defectis any

    nonconformanmof the unit of productwith

    specimTEi%@l=mts .

    2

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    laks’m-lo5E

    3.8 Def-.ive.

    A def=~ive is a unit of productwhich containsone or mre

    defe.s.

    3.5

    Defe.s

    per HunckedUnits.

    The nwber of defe=s per hundredunits of ~Y

    gim quantityof units of productis one

    hundredtimesthe mm&r of &fects

    con=zinedtherein(oneor mme *fec s being possible in any unit of product)

    diviti by the total nunberof units of product,i.e.:

    Defects p“

    =

    Nunberof &fects x 100

    hundredunits

    Nmbar of units ~~

    3.2C Impaction.

    Inspectionis the processof ~imt

    ~gt testmt

    cr o-.?m.isecmparing the unitof pmdu~. with the reqair-nts.

    7 1i T

    - - -

    ~io~ by Attribtes. Inspectim by

    attributesis inspectionwhe~

    eizher‘& unit of productis classifiedsimplyas defectiveor non+ef=eive, or

    ~he numberof defe~.sti the unit c= prcdue.

    is courted,with re~st to a givm

    ~~:i~m or set or requirements.

    3.12

    tit

    or -t&l.

    The term lot ox katch shall man “inspectionlot” or

    “i==se.ion batcb.”,i.e.,

    a collee.ionof unitsof productfrom whi~ a sanple

    is EC be dram and i~ed md may dif5erfrm a mll-~ion of unitsdesignate

    as a 10= or bat~ for 0“= purposes(e.g., production,shipnent,etc.).

    3.13 bt or BatchSize.

    The lot or ~t~ size is the number of units of prtib

    A a lot‘0:bata.

    3.14

    M3jor

    Defect. A majordefecL

    is

    a -fact, otherthan criti-, that is

    liKelyto resultin failure,or to reducemateriallythe usabilityof the unit

    of productfor its int- ~-

    3.15 ~a

    jor

    * f~i~.

    0: mre majordefects,

    defect.

    A majordefectiveis a unit of productwhid? containSon

    * may

    alSO contain

    rrtiordefecLsbut containsno aiti-

    3.16

    Minor

    Defect.

    Anbm~i.Sa&fti~t isnot-yto~

    materiallythe usabilityof the unit of productfox its int- puzpose~m is

    &par&m

    fran ~

    ~WviIgU*~@m

    tkeffeCtiWUSec

    operatim

    of the

    unit.

    3-17 MinorDef-i-. A

    minordefectiveis a unit of P-a M* ~ ~

    -- -— . . . —

    ox more minor &facts

    mtamtains

    no aititi or

    major*feet.

    3

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      GL-SB105 2

    3.16

    Per-m

    Defective.

    The percent &femive of any givm quantityof units

    of produe~is one hur&4 tires the n~- of defemive units of prda~. contairEd

    thereindiviti by the total mmber of units of produa, i.e.:

    ?ercentDefective

    =

    Nmber of &fectives x 100

    ~“ of lmits ~ed

    3..19ProcessAverage. The Droces

    s averageis the average~t &fective or

    averagenmber of &fects pez

    hw@red

    u n it s wh ic h eve r

    is ~li~le) of product

    szhitted by the sq@ier for originalinspection. Originalinspectionis ~

    firstinspectionof a

    pa.z.zicula.r

    uantityof produceas d.istinguis@dfranthe

    ~ion of productwhi~ has been

    resu&nittedafterprior rejection.

    3.2C Sa~le. A sampleconsi=.sof one or mre u..irsof product

    drawn

    fran a 10=

    or &z&, the units of the sem@e being sele~beda= randomwithoutr- to their

    q~z:icy.

    ~ nmtx= C: units of productin the sampleis the sarplesize.

    3.22 SampleSize CoaeUtter.

    The sanplesize code letter is a deviceused

    ElO.ngWitihthe WA fcr l-tins a sapling

    p lan cm a

    table cf semplingplans.

    3 22 Sa?’@hg Plan

    A sanplingplan indc caceshe nunt?erof unitsof product

    fromeat’.io= or bat&.which m to be insoect

    ad (sanplesize or seriesof

    sa@e sizes)and the criteriafor cke.rmi.%ngthe acceptabilityof the lot or

    batch (acceptan02anc rejectionnumbers).

    ?.23 ‘Unit

    of

    Prodxz .

    The unit of produ~.is the thing inspectedin o-r to

    &.emme lts classif~mtion as defectiveor non-def-hive or to countthe ~“

    of +.fecbs. It my be a

    singlearticle,a p&ir, a set, a hmgth, an =8 ~

    operation,a volme, a cmpcmmt of an end product,or tlw end prociuaitself.

    The unit of p~GL may or my not be the sameas the unit of ~, SWPIY,

    production,or sh.ipnent.

    4.

    QN=AL RmJIm=m

    4.1

    Written

    P~ . Written

    p~

    .

    are o~ily davelopedami made

    avaalablefor* Govemmm ~

    “Ve’s~,lqmnmquast. --

    writtenp~ indime me of this stmdard,

    they shallamply with -

    mq’111aErltsof this

    stmdard arxlZefermce

    appropriate~ as ~.

    4.2 Nonconformance

    ‘he extentof nonconf~

    ofpro&ct sbaube=rP=-

    eitherin

    terns

    Of peroent

    Ckfectiveor in term of ckfectsper ~ titS.

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    MIPST’D-105E

    4.3 Fo.mationand Identificationof Uts or Bat&es.

    Theproductshauke

    as-led into i-tifiable lots,-lots, batches,or in - otkr manneras

    may be paaibed . Ea* lot ox bat~ shall,as

    far as

    is practicable,mnsist

    of unitsof prcduct of a singletype, grade,class,size,and composition,

    manufacturedunder es-tially the sam renditions,and at

    .

    ~ythesam

    tine

    The lots or bat- shall be

    itified by the contractorand shallbe k

    intar.in adequateand suitablestoragespace.

    4.4 AQL.

    4.4.1 AQL use.

    The

    AQL, to@ther with the SaupleSizeb& Letter,is used

    f or

    .

    ~

    ln ?Lnc the sapl ing

    plansp.mcw herein.

    4.4.2 Iimita:ion.

    The selectionor use of an AQL shallm. inplythatthe

    cwcractor has the rightto sm@ y any defecEivewilt of product.

    4.4.3 Chmshc ?@’&.

    Diff~t ~Ls IllSye Chosenfor ~

    of &fects

    cms.ide.redolle.+.ivel, or for individual&fee&s.

    An ML for a groupof &fe

    my be tiosenin a~cion to AQM for individualdefects,or mkqraps, within

    chat group. AQL values of 10.0 or lessmy be expressedeitherin ~t

    &fective or *. ~fects ~- hunckd units;thoseover 10.0 ZhaU be qressed i

    defe.s per “

     mdmd units only.

    4.5 Saxlplinq.

    4.5.1 Repmsmt

    ative (Stratified)Satrplinq.

    When~ropriate, the rnzr&rof

    unitsin the sanple shall& sel~ed in proportionto the size of subletsor

    -bat-, or -s of tM lot or bat~, idmtified by q rationalcriteri

    when represemat

    hHaIcpMniswad 121e

    uni ts

    franeaal

    part

    of the

    lot or

    batdi

    shallbe select”edt ranch.

    4.5.2 Time of San’Plhq

    A samplemay be dram afterall

    the lot or batch have bi+enassembled,or sarrpleunitsmay

    of the lot or bat~, in uhi~ case the size of the lot or

    Sublet,

    sub-batch or

    the unitscaprising

    be drawnduringassa

    M* tillk * t e *

    kefore any ample units are dram.

    If tk sampleunitsare drawnduringas~l~

    oftklot or batda, mdif tkrejectionnmb2ris

    ~m foreth lotis

    Curpleted,that pomim of U lot almldy cxmpletedshallbe @ected. m a

    oftkdefective ~shall bedmermined

    and ammctive actiontaken,afte

    &ichanewl otorbat*shgd.lk *.

    4.5.3 Doubleor

    Mltiple Saup ~

    used,ea~ qle shallbe selecte&

    WherI

    &&le or

    Ovarthe entire

    mkiple sauplingis to be

    lot or bat~.

    5

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    IaL-s’Iwlc5E

    4. 6

    ~ion Pr~. Normalinspectionwink-at the startof

    inspection.

    Normal,tightenedor redu~ -bion shall continueundwqed for

    each class of def~s or &fectiws an sumsive lotsox batd7esexq. wherethe

    %it~ p~

    givm klw require -. m swit~ P

    ~? *1

    be -lied to each class of

    ck fecSs oz

    &2f_iveS <

    Y”

    4.7

    %?it-

    P~es .

    4.7.1 Normalto Tightened.

    ~ normalinspectionis in

    effect,ti@tened

    *mim shallk institutedwhm 2 ouc of 2, 3, 4, or 5

    comecutive lots or

    batcheshave been rejettedon originalhspection (i.e.,ignoring~

    “tted lots

    0: btC S fOr thiS Fr~) .

    4.?.2 Tig?l:eneeo No.mal. When tightened~ion is -b effect,no.mbal

    inspecuon shailbe instituted*=I 5 consecutive10:sor baccbeshave -n

    co.nsidey-a-ptable on original~

    on.

    4.7.3 No.malto R@xed.

    When normalinspectionis in effect,reducedir++ion

    shal1 be -.ituted providedthatall

    of the followi~ conditionsare satisfied:

    6. Tne pretig 20 lots ox

    bat- (ormre, as indicatedby EYW note tc

    Ta5~eVIII) have bee on no.mal~ction aiidall have ben acceptedon original

    inspection;and

    b. The.total nurber

    of ckf-i= (orbf~) fi ~ ~~es ~ ~

    p.re

    eding 10 lots or batches (orSU* Ot&r mmber as was used for condition“a”

    -) is equalto or lessthanthe a@i-le nmber givenin TableVIII. If

    dable or mikiple

    smpling is

    +les only; imd

    Pro@cLion is at a

    RE cked~ “on

    in

    use,

    al l

    samplesinspectedshouldbe ~ti-,

    steadyrate; and

    is consi&rr &sirable.

    4.7.4 RedWed to Normal.

    shallbe institutedif any

    a.

    A lot or bat~

    b. A le. Or batd)

    4.10.1.4,or

    _ ~ ~ion is in effect,normal inspection

    of - follcwingomu on originalinq3acEcion:

    is rejected;or

    is comi-

    acceptaMe underthe procedueS

    of

    c.

    Productionbecmes

    -= or dela~; or

    d. Otherconditims ~ant that normalinspectionshallbe instituted.

    6

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    MIL-SIW105E

    4. 8

    Discontinuationf 1~

    ion.

    If the cumulative nmber of lots not

    acce~.edin a sequenceof

    mnsecmive LuLson originaltightmed inspection

    r~achesfive,the acceptan~ prm3dures of this standardshallbe discontfiued

    Inqlm un~- the provisims of *thisstandardshallnot be ~ until

    mrrective actionhas ~ takZ7.

    Tigthened~ion shallthenbe used as i

    4.7.1had been invoked.

    .

    4.9

    SanplinqPlans.

    4.9.1 InspectionM.

    The inspectionlevel&termines

    the rela+~onship~

    the lo: or &t* sizeand the sanplesize.

    Thehspemion levelto be used for

    any pa.mieti~-re@~c will be as prescribedby the contractor’swritten

    P-~

    -“-es.

    Threein.spec.ionevels:I, II, and 111, are g:van in Table I for

    ge-.-eraise (see4.1). Normally,hspee~ion Level II is us-. Hmmmr,

    In~=.ion @vel I my be usedwhm lessdis=”wtion is needed,

    or Ievel 111

    my be used for greaterdiscrtition. Four additionalspeciallevels:

    S-1, S-2, S-3, mti S-4, am gimn in the same tabieand my be used where

    relaciveiysmallsanpiesizesace necessaryand largesa@ing risks can or W.

    & mlerat~.

    N3TE:

    In the selectionof inspee.im ievelsS-1 tc S-4, ~ must be exercise

    avoidAQii mm.asistentw“iti.hese ~eion levels.

    Lm OLk” words, the ~

    of the special

    inspemion levels is to keep sanplessmallwhen ~saxy. For

    in.stanae,he code iectersunderS-1 go no funk: than D, equivalentto a siql

    sanpleof size 8,

    but it is cf nc use to chooseS-1 if the AQL is 0.10 ~.

    whichthe

    mhinm ample is 125.

    4.9.2

    Co& Letters. Sanplesizesare designated

    by

    wck letters..-Table I sha

    be used to findt& applicableco& letterfor the ~icular lot or batch size

    and the p~iked impectl

    “onlevel.

    4.’3.3retainingSallp

    illgPlan.

    TTieAQLandthe m& lettershallbe usedto

    =ain tne sanpl.irqlan franTablesII, III, or IV. Whm no sapling

    plan is

    availablefor a givencabination of AQL and code letter,the tablesdirectthe

    user tc a differentletter.

    Thesa@e size to beusedisgLvm bythenew co&

    letter,not by t& originalletter. If this p~

    leadsto differentsampl

    sizes fo r

    diff~ classesof &fects, t& code letterm

    .

    ~ sa@e sizederivedmay be used for all

    ~tothe

    Classesof defec+s. & an

    alternativeto a sirqlesauplii

    plan with an ~

    ~ofo, the plan

    with an a~

    m.mberof lwithitscomeqmmbg

    ly Mqer sauplesize fo r

    &signated AQL (wkre

    avai lable ,

    may be ~.

    7

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    MIL-S’ID-105E

    4.9.4

    Typesof SanplingPlans.

    Three types of sapling plans: Single,Double,

    and Wlziple, are givm h TablesII, III, and IV, respectively.Whe several

    :ypes of plans are availablefor a givenAQL and code letter,any one may be used.

    A decisionu to t= of plan,eithersingle,double,or titipler ~ ~l~le

    for a given ~ @ * letter, will ~ly & ~ ~ * ~ison bet=

    the administrativeiffitity and the ~ge sanplesizesof the availableplans.

    7he averageszmplesize of multipleplans is lessthan for -Ie (~ M ~

    case co.~

    to si@e aqance n-- 1) and both of these m always

    lessthan a si~le qle size (seeTable IX). US@lY m ~~a”~ve

    difficultyfor singlesmpling and the costper unit of the sanpleare lessthan

    for doubleor mltiple.

    4.lG Daennina:ia of Amsmability.

    4.2G.I Pe~nt Defeaive Inspection. To determinea~ ility of a lot or

    bate mder percentdefectiveinspection,the appli-le. San@@ plan shallbe

    used in accodance with 4.10.1.1,4.10.1.2,4.10.1-3,@ 4.3~.l.4.

    4.IC.I.2 Shgie SanpLingPlan.

    The n-” of sanpleunits inspecxedshallbe

    qua2 tc the sanplesize givm by the plan. If tk n-v of =f-.i- f- ~

    the sampleis equalto or lessthanthe aqan~ rnmber,t& lot or bat~ shall

    ‘m consideredaqable. If the nmber of &feccives is equal to or great-”than

    the mjemion nwker,

    the 10= or bat~ shallbe rejected.

    4.10.1.2 DoubleSamplinqPlan.

    Anuberof sa@eunkS6S?ud to the first

    sa@e sizegiw by the plan shallbe inspected. If the mmber of def=ives

    foundm the firstsanpleis equalto or lessthanthe first~ nmber,

    the lot or bat- shallbe consi- a~le. If tb ~ of W-W

    foundinthefirst sampleis equaltoorgmater than the firSt z@eCtim~l

    the lot or batd shallbe rejected.

    If tb nmber of &fectives fomd in &

    firstsanpleis betweenthe first~c and rejectionxnzc&rs,a ~

    sanpleof the sanesize shallbe ~ed. TM ~ of a-i= f- in

    the fixstand secmd aanpks shallbe ammlated. If the ~tiw ~ of

    *fectives isaqualto or lessthanthesemnda~

    mmber, the lot or batd

    shallh cmsickred a~le. If the cmdative rnmberof &fectives G equal

    toorgreaterthan~~ rejectim~,t&lOtOrk* aballbe

    = jetted.

    4.10. 1.4 spec ial P~for~xnSJect

    im.

    - Xed13=d~im *

    Sanplingpmoadura may t~

    Withultaith=ac=pt==

    or rejectionaiteria

    m--” ~

    *l~or=*~~be--

    acceptable,but normal reinstatedstartingwith the next lot or

    batch (see4.7.4.b).

    8

    .

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    mL-Slmlo5E

    4.10.2 Defectsw Hundredunits

    Inspection.To &temine

    ~

    a-ability of a

    lot Or batti k-

    &feCts ~“ hundredunits~

    ion, t& promdure

    specified

    forpemem 63feGive inapecxionaboveshallbe “-, ex~ that the woti

    “defects”shallbe substitutedfor

    “ckfectives”

    4.~1 ~i”

    mg

    QualityProtection.

    The sanplingplans and associated~

    given m this@liatim weredesignedforuse _ the units of productare

    prodmed in a continuingseriesof lotsor batches mer a period of tire.~t

    ‘” the lot or batti is of an isolatedmm, it is ~irable to limitthe

    =lec&im of sarrplinglansto those,

    associatedwith a ck2signatedL mlw, Z

    prouidenot lessthan a ~fied limitingqualitypmtectim

    -W pldns for

    this purpose-. be selectedby dmosing a LimitingQuality (L@ and a ~’s

    riskto be associatedwith it.

    TablesVI andVII give values of W for the

    the cmnonly used ‘bonsmer’srisksof 10 ~at and 5 ~t ~bively.

    If a

    tiffe.mc valueof co~’

    s risk is recpired,the O.C.

    cumesandtheirtabu-

    lazedvaluesmy be used. The conceptof IQ may also be useful in specify+q the

    L-L and ~~.i

    on Levelsfora seriesof lotsor bat-s, thus fixim mimmm

    s*ie size-vherethereis saw

    reason

    foravoiding

    corsmer’s risk)more than & Limking p~rtion of

    singlelot or bat~..

    (withmre than a-gima

    def-kives (ordefects)in any

    4.X2

    Cum?es.

    4.12.1 @crating Characteristics.

    The qerathg ~ctaistic mmes

    for

    normal

    -~ion, shownin TableX, indi~=e the pe.roentagef lots or kt~

    whAtimay be ~ed to be acceptedunderthe varioussapling plans for a given

    pmoess @ity. The mmes

    shownare forsinglesapling;

    cumes for tile and

    mlziple saqling are xmtchedas closelyas p-i-le. The O.C. cumes shown

    for AQIs greaterthan 10.0are based on the Poisson&ibution ti are ~li-

    ~le fo= defectspax hundredunits i.nsp&tion;those for~ of 10.0 or less and

    sanplesizesof 80 or lessareM on the binanialdistrikmim and azz

    applicableforper- defecLive~-ion; those for AQE of 10.0 or less and

    sarplesizes1-- than 80 am based the Poissondistributionand m ~li-le

    eim- for defeczsper hundredunits hsoect

    ion,or forpercentde@ctive

    inspection(thePoissm distribution&&g an ~te q~

    .Onto the

    timid distrih.tim - theseconditions) TaMhted mluas,

    selectedvaluesor

    pmhabilitiesof aqanue (Pa,in

    ~) are gi- f= a&

    ofth CUmes -, an& in addition,for tightenedimpectx

    “on,and for M-

    perhundred units for ZoflO. O orlessand sauplesizesof800r less.

    4.~2-2

    Amage S

    qle SizeOzrves.

    Averageample sizemrves for~le @

    mltiple sanplingam in TableIX. = showthe averagesa@e sizeswMA may

    be qed to omzr un&r the varioussa@ing plans

      or q

    levelsof prooess

    quality. The

    cumailmnt of ~im aml are ~roximte

    the m-t tha-m e= upon the Poissondistribution,and that the s&e

    sizes

    for doubleand multiplesamli.ngare

    assmed to &

    0.631nand 0.25n

    respectively,wheren is the

    size.

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    MIL-SlW105E

    /

    SEXZIC)N

    TAW3SANOG7E7VES

    .

    u

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    SINGLE

    NORM L

    14

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    SINGLE

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    -SK)-105E

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