Mikropul service
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REPAIR, UPGRADE AND MAINTENANCE SERVICES DRY FILTRATION WET SCRUBBERS CYCLONES WET ELECTROSTATIC PRECIPITATORS
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Transcript of Mikropul service
REPAIR, UPGRADEAND MAINTENANCE
SERVICES
DRY FILTRATIONWET SCRUBBERS
CYCLONESWET ELECTROSTATIC
PRECIPITATORS
• High differential pressure• Short filter media life• Dust or gas leaks• High compressed air usage
in pulse-jets• Emissions control system
capacity is limitingproduction
• Noncompliance with newregulations
These are among the types ofproblems MikroPul can help youovercome. Sometimes, a new dustcollector or scrubber is the onlyanswer. But more often, yourproblem can be solved through anupgrade or by merely changing thetype of filter media you are using.
MikroPul Offers ManySolutions
We’ll rebuild, upgrade, or maintainany make or model unit to reducedowntime, improve performance, andsave you money. If your dust collec-tor is time worn, or has suffereddamage from accident or the ele-ments, our Field Service team cangive it new life and value.
With the world’s most complete baseof knowledge for dust control,MikroPul knows what to do toprovide a quality, practical solution toyour problem. Our knowledgeable,highly skilled technical professionalswill work with you to improve youroperation. We guarantee satisfactionwith the work we perform.
Our Field Service team can be onyour site at your convenience, 24hours a day, 365 days a year.
BREATHE NEW LIFE INTO YOUR OLD DUSTCOLLECTOR OR WET SCRUBBER
Maintenance Contracts
Increasingly, companies are findingsavings by subcontracting filtersystem maintenance to specialistslike MikroPul. Our experiencedservice crews are trained to carry outmaintenance tasks quickly andefficiently. Plus, you can budget afixed filter maintenance cost for theterm of the contract.
A MikroPul service contract can helpkeep your emissions control orproduct recovery system operating attop efficiency and uncover potentialproblems that could causeunexpected production upsets.
Typical Services
MikroPul can provide the followingservices timed around your downtimeschedule, if necessary.
All Dust Collectors and WetScrubbers:• Inspections / troubleshooting• Refurbishments• Routine maintenance• Process analysis• Technical training• Maintenance training• Multi-venturi rod deck additions
(wet scrubbers only)
All Baghouses and CartridgeCollectors:• Media upgrades• Inlet conversions• Improved controls / monitoring
devices• Media changeouts
All Baghouses:• Tubesheet replacements
Pulse-Jet Baghouses:• Conversions from dirty side to
clean side entry• Walk-in plenums
Shaker collectors and WetElectrostatic Precipitators:• Conversions to pulse-jet collectors
A MikroPul service team stripped this baghouse to its frame, then rebuilt it to new-equipment specifications in half the time and at half the cost of a new unit.
Service personnel changing out bags in areverse air collector.
Our crews are available to meet youremergency needs.
Pop-Top® Bags and CagesInnovative bag collar and cagedesigns that provide a leak-free sealwhich is easily released duringchangeout. Costs no more than snap-ring bags/cages. Available in feltedand pleated bag designs, and cageswith or without venturis.
• Changeout takes about half thetime of snap-band bag designs,reducing maintenance cost andexposure.
• No more stuck bags and cages.• No clamps to deal with.• Bag and cage can be removed
together or separately.
Retrofits:Fits any MikroPul or competitivepulse-jet collector with 5", 5 1⁄16", 51⁄4", 6" or 6 1⁄4" tubesheet holes (closetolerances required for a tight seal).
Deep Pleat Cartridges UsingMikroBoss™ TechnologyPatented MikroBoss media usesstaggered dimpling on the filteredside to prevent collapsing of pleatsunder operating pressure, allowingdeeper pleats (1.94" versus std. 1.25").
• Much higher effective filter arealowers pressure drop or canincrease air flow more than 50%.
• Surface loading media providessuperior pulse cleaning.
• Available in spunbond and spun-laid polyester and polypropylene,as well as PTFE membrane,Nomex®, and antistatic media.
NEW TECHNOLOGY THAT CAN UPGRADEYOUR COLLECTOR’S PERFORMANCEIn the last 10 years, new develop-ments in filter media, inlet techno-logy, and controls have offeredsignificant gains in collectorperformance and measurementaccuracy. MikroPul can put theseadvancements to work for you.
Advantaflo™ Inlet Technology
Patented Cascadair™ andExpandiffuse™ effectively distributeair flow evenly to the filter media.Expandiffuse also reduces airvelocities over 90%.
• Longer bag life• Lower pressure drop or
significantly increased capacity• Dust reentrainment reduced or
eliminated• Overall better filter performance
Retrofits:• Cascadair— any dust collector
with a hopper inlet• Expandiffuse—non-cylindrical
pulse-jet or cartridge collectors.
PulsePro™ and Mikro-Charge™Dust Control, Monitoring, andDiagnostic InstrumentsThese instruments meet all MACTand other federal, state, and localregulations when properly config-ured. Used on any pulse cleaned dustcollector.
• PulsePro Controller integratespulse timing, pressure gauging,leak detection, and othermeasurements into a single, easyto use device.
• PulsePro Non-Cloggingdifferential pressure transmittergives more accurate readings,reduces compressed air use.
• Mikro-Charge leak detectors andmass concentration monitors arevery reliable and easy to use.
Mikro-Pleat™ Pleated Bags• Twice the cloth area of conven-
tional bags• Durable, moisture resistant spun-
bond polyester media is moreeasily cleaned and 99.99%efficient.
• Bag and cage are integral, reducingchangeout time.
Cascadair hopper inlet.
PulsePro dust collector control panel
Mikro-Pleat pleated bags
Pop-Top bags and cages are installed in 3simple steps. The seal is created when theinstaller steps on top of the cage.Removal is also quick and easy.
Deep Pleat cartridges feature patenteddimpling technology to increase filterarea
MikroPul Global Network
PARTS AND MEDIA SUPPORT
MikroPul LimitedChadwick HouseBirchwood ParkWarrington, Cheshire WA3 6AEUNITED KINGDOMTel: +44-01925-849220Fax: [email protected]
Asia/PacificMikroPul Australia Pty Ltd1 Toohey RoadWetherill Park, NSW 2164AUSTRALIATel: 61-2-9756-2933Fax: [email protected]
AfricaMikroPul (Pty.) LimitedEvapark Block BCnr DF Malan Dr. & Judges Ave.,Cresta, JohannesburgSOUTH AFRICATel: +27-(11)-478-0456Fax: +27-(11)[email protected]
MikroPul, S de RL de CVAv. Lomas Verdes No. 480-302BCol. Lomas VerdesCP 53120 NaucalpanEdo. de MexicoTel: 52-55-5343-8224Fax: [email protected]
EuropeMikroPul GmbH & Co. KGWelserstrasse 9-11D-51149 CologneGERMANYTel: +49-2203-9391-0Fax: [email protected]
MikroPul FranceParc Club du Moulin àVent33, Avenue Dr. Georges Lévy69693 Vénissieux CédexFRANCETel: +33 478 78 9005Fax: +33 478 01 [email protected]
AmericasMikroPul Headquarters4500 Chesapeake Dr.Charlotte, NC 28216, USATel: 704-998-2600Fax: [email protected]
MikroPul Pittsburgh2591 Wexford-Bayne Road, Suite 202Sewickley, PA 15143, USATel: 724-934-3910Fax: [email protected]
MikroPul Chatham17 Watchung AvenueChatham, NJ 07928, USATel: 973-635-1115Fax: [email protected]
MikroPul Canada, Inc.245 Matheson Blvd. E., Unit # 10Mississauga, Ontario L4Z 3C9CANADATel: 905-712-0722Fax: [email protected]
MikroPul carries a full line ofreplacement parts and filter media,and keeps most-used items on theshelf for immediate shipment. OurCustomer Service specialists willhelp you make the right choices.Common items available include:
• Filter bags and related hardware• Blow pipes• Diaphragm valves and repair kits• Solenoid valves and repair kits• Differential pressure gauges• Fans• Rotary airlocks and replacement
vanes• Access doors• Explosion vents• Vent valves• Acoustic horns• Hopper vibrators• Vacuum systems• Screw conveyors
www.mikropul.com
BIM534 2/03A member of Beacon Industrial Group
Call 1-800-892-7278 for fast responseto your service and parts needs.
PulsePro Non-Clogging differentialpressure transmitter
Rotary airlockFilter media and hardware
Pulse-jet diaphragm valves
