Midwest Roadside Safety Facilityb4 48 5/8" Dia. x 1 1/2" Long [M16x38] Guardrail Bolt and Nut Bolt...
Transcript of Midwest Roadside Safety Facilityb4 48 5/8" Dia. x 1 1/2" Long [M16x38] Guardrail Bolt and Nut Bolt...
a5a5 a4 a3 a4 a4 a4
31"787
75"1905(Typ.)
25°
MGS 75 ft Length
SCALE: 1:100
MGSLENGTH_R8 UNITS: in.[mm]
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System Layout
Critical region is entire system.
Notes:
Instrumentation consisting of a string potentiometer, tension load cell, and high-speed digital video camera are to be placed on both end anchors.
Impact location for the 2270P is at the centerline of post no. 4.
The BCT anchor posts are placed in 3' [914] holes.
(1)
(2)
(3)
(4)
PLAN VIEW
Foundation Tubes, Ground
AnchorLine Strut, and BCT Cable Line Strut, and BCT Cable
Foundation Tubes, Ground Long (Galvanized) BCT Posts in 6' [1829]
Anchor
ELEVATION VIEWBCT Posts in 6' [1829] Long (Galvanized)
W6x8.5, 72"[W152x12.6, 1829]Long Posts with6"x12"x14 1/4"[152x305x362]Blockouts
AB
B
4 53
2270P
1 1311 12109876
Impact
2
12 Spaces @ 75" [1905] = 75' [22860]
40"1016
78731" 32"
813
MGS 75 ft Length
SCALE: 1:24
MGSLENGTH_R8 UNITS: in.[mm]
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Posts 3-11 Detail
DETAIL A
C
b1
SECTION B-B
GroundLine
a1b2a2
DETAIL C SCALE 1:6
b4
70"1778
32"813
MGS 75 ft Length
SCALE: 1:24
MGSLENGTH_R8 UNITS: in.[mm]
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End Rail Details
E
F
c3
End Section Detail
BCT Cable with Load Cell Assembly
G
45 5/8"1160
89 1/2"2273
D
D
Ground
SECTION D-D
LineGroundLine
b3b5
c1
c2
H
MGS 75 ft Length
SCALE: 1:6
MGSLENGTH_R8 UNITS: in.[mm]
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Anchor Details
c5
DETAIL E
b5
c8
DETAIL F
c6c4
d3
c3
GroundLine
c10c10
DETAIL G
c9
b5 b5
DETAIL H
c7
Notes: (1)
(2)
6x25 IWRC IPS cables meet the minimum breaking strength of 42.7 kips [190 kN] and may be substituted for the 6x19 IWRC IPS cables.
The modified BCT cable was used for testing purposes in lieu of a standard BCT cable
REV. BY:SCALE: 1:8
MGSLENGTH_R8
MGS 75 ft Length 5 of 14
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UNITS: in.[mm]
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Modified BCT Cable with Load Cell Assembly
g1d3 d2 d1 d4 f1
e1
80 1/16"2033
29 1/2"750
1"-UNC 8 [25x3] Part d3
5"127
1 1/4"32
25
1787"
642 1/2"
1"
15"381
381 1/2"
3/4"19
Part d4
311 1/4"
1/4"6
R3/8"10
5"127
3 3/4"
203/4"R
R
95
351 3/8"
3/4"20
Note:see final part for actual dimensionsDimensions are not necessarily representative of the part; (1)
MGS 75 ft Length
SCALE: 1:4
MGSLENGTH_R8 UNITS: in.[mm]
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Modified BCT Cable
d2d3
d4
d1
Part d1
3 3/8"862 9/16"
65
6 1/2"1653 3/4"
95
5 3/8"137
Part f1
40R1 9/16"
1 1/2"38
2 5/8"
98
R67
102
32R1 1/4"
4"3 7/8"
1 3/8"35
Part e1
R3"76
411 5/8"R
2"52
MDM/KAL
MGS 75 ft Length
UNITS: in.[mm]
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5/10/2013
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SCALE: 1:4
MGSLENGTH_R8 Safety Facility
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Shackle and Eye Nut
Line PostPart a1
3/4"19
182972"
193/4"
251"
7 1/8"181 25
1"
1/4"6
MGS 75 ft Length
SCALE: 1:20
MGSLENGTH_R8 UNITS: in.[mm]
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Post Nos. 3-11 Details
6"x8"x14 1/4"[152x203x362] Blockout
14 1/4"362
8"203
3/4"7 1/8"19
1526"
181
1 3/4"44
6"x4"x14 1/4" [152x102x362] Blockout
4"102
14 1/4"362
3/4"7 1/8"19
1526"
181
1 3/4"44
12"305
14 1/4"362
3/4"7 1/8"19
1526"
181
1 3/4"44
BlockoutPart a2
12"305
14 1/4"362
3/4"7 1/8"19
1526"
181
1 3/4"44
Alternate Blockout Option -6"x4"x14 1/4" [152x102x362] Blockout
with 6"x8"x14 1/4" [152x203x362] Blockout
Anchor Bracket Bearing Plate Part c4 SCALE 1:8
8"203
291 1/8"
1024"
763"
8"203
5/8"16
REV. BY:SCALE: 1:16
MGSLENGTH_R8
MGS 75 ft Length 9 of 14
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UNITS: in.[mm]
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BCT Timber Post &Foundation Tube Details
3/16"5
41/8"
2 3/8"60
BCT Post Sleeve Part c6 SCALE 1:4
6"152
203
182972"
1024"
43217"
8"
1"25
Foundation Tube Part c2
3/4"19
3"76 25
1"
6"152
2 1/2"
3 3/4"
64
44517 1/2"
116846"
95
7 1/2"191
BCT MGS Timber Post Part c1
140
3/4"
1817 1/8"
60623 7/8"
70
19
2 3/4"
5 1/2"
7/8"22
4"102
1 1/2"38
75"1905
Anchor Bracket Assembly (FPA01) Part c5 SCALE 1:8
4"10251
2"1024" 102
4"
2"51
Anchor BracketEnd Plate
1/4"[6.4] 5 1/2"[140]Three Sides
2113/16"
3/4"19
(Typ.)
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MGSLENGTH_R8
MGS 75 ft Length 10 of 14
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Ground Strut &Anchor Bracket Details
Yoke
FRONT VIEW
Anchor Bracket End PlateSCALE 1:8
3/16"[4.8] PLAN VIEW
3/16"[4.8]
1435 5/8"
1 3/4"44
55°
13
4 1/4"1081/2"
R1/2"13
152
763"
6"
R1/2"13
(Typ.)
3/8"10
35
763"
381 1/2"
2 3/4"70
1 3/8"1 1/8"29
7/8"[22] x 2"[51] Slot
3"76
8 1/2"
R5/16"8
(Typ.)
216
53/16"
5 1/2"140
Strut6"x3" [152x76] 10 Gauge [3.4]
67"1702
Strut Yoke
Strut and Yoke Assembly Part c3
78"1981
4"102
(Typ.)
8 1/2"216
2"51
953 (Typ.)
111143 3/4" 37 1/2"
59"1499
43 3/4"1111
37 1/2"953
(Typ.)
43 3/4"1111
DETAIL K SCALE 1:15
3/4" [19] (Typ.)
SCALE 1:15DETAIL J
1"x1 1/4"[25x32] Slot (Typ.)
3/4"x2 1/2"[19x64] Slot
12'-6" [3810] W-Beam Section, 12 gauge [2.7], End Section Part a5
K
162 1/2"4128
12'-6" [3810] W-Beam Section, 12 gauge [2.7] Part a4
162 1/2"4128
6'-3" [1905] W-Beam Section, 12 gauge [2.7] Part a3
J
87 1/2"2223
MGS 75 ft Length
SCALE: 1:30
MGSLENGTH_R8 UNITS: in.[mm]
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Rail Section Details
MGS 75 ft Length
SCALE: NONE
MGSLENGTH_R8 UNITS: in.[mm]
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Bill of Materials
Item No. QTY. Description Material Specifications Hardware Guide
a1 9 W6x8.5 6' Long [W152x12.6 1829] Steel Post ASTM A992 Min. 50 ksi [345 MPa] (W6x9 ASTM A36 Min. 36 ksi [248 MPa]) PWE06
a2 9 6x12x14 1/4" [152x305x362] Blockout SYP Grade No. 1 or better PDB10a-b
a3 1 6'-3" [1905] W-Beam MGS Section 12 gauge [2.7] AASHTO M180 RWMO1a
a4 4 12'-6" [3810] W-Beam MGS Section 12 gauge [2.7] AASHTO M180 RWM04a
a5 2 12'-6" [3810] W-Beam MGS End Section 12 gauge [2.7] AASHTO M180 RWM14a
b1 9 5/8" Dia. x 14" Long [M16x356] Guardrail Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBB06
b2 9 16D Double Head Nail - -
b3 4 5/8" Dia. x 10" Long [M16x254] Guardrail Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBB03
b4 48 5/8" Dia. x 1 1/2" Long [M16x38] Guardrail Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBB01
b5 44 5/8" [16] Dia. Flat Washer Grade 2 FWC16a
c1 4 BCT Timber Post - MGS Height SYP Grade No. 1 or better PDF01
c2 4 72" [1829] Long Foundation Tube ASTM A53 Grade B PTE06
c3 2 Strut and Yoke Assembly ASTM A36 Steel Galvanized -
c4 2 8x8x5/8" [203x203x15.9] Anchor Bearing Plate ASTM A36 Steel FPB01
c5 2 Anchor Bracket Assembly ASTM A36 Steel FPA01
c6 2 2 3/8" [60] O.D. x 6" [152] Long BCT Post Sleeve ASTM A53 Grade B Schedule 40 FMM02
c7 4 5/8" Dia. x 10" Long [M16x254] Hex Head Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBX16a
c8 16 5/8" Dia. x 1 1/2" Long [M16x38] Hex Head Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBX16a
c9 4 7/8" Dia. x 7 1/2" Long [M22x191] Hex Head Bolt and Nut Bolt ASTM A307, Nut ASTM A563 DH FBX22a
c10 8 7/8" [22] Dia. Flat Washer Grade 2 FWC22a
MGS 75 ft Length
SCALE: NONE
MGSLENGTH_R8 UNITS: in.[mm]
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Bill of Materials
Item No. QTY. Description Material Specifications
d1 4 115-HT Mechanical Splice - 3/4" [19] Dia. As Supplied
d2 4 3/4" [190] Dia. 6x19 IWRC IPS Wire Rope IPS Galvanized
d3 4 BCT Anchor Cable End Swage Fitting Grade 5 - Galvanized
d4 4 Crosby Heavy Duty HT-3/4" [19] Dia. Cable Thimble Stock No. 1037773 - Galvanized
e1 4 Crosby G2130 or S2130 Bolt Type Shackle - 1 1/4" [32] Dia. with thin head bolt, nut, and cotter pin, Grade A, Class 3 Stock Nos. 1019597 and 1019604 - As Supplied
f1 4 Chicago Hardware Drop Forged Heavy Duty Eye Nut - Drilled and Tapped 1 1/2" [38] Dia. - UNF 12 [M36] As Supplied, Stock No. 107
g1 2 TLL-50K-PTB Load Cell NA
40"1016
81332"31"
787
GroundLine
MGS 75 ft Length
SCALE: 1:24
MGSLENGTH_R8 UNITS: in.[mm]
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Description of View