MICROWAVE OVEN SERVICE MANUAL - …diagramas.diagramasde.com/otros/MV1525xx_ Goldstar...• Routine...

MICROWAVE OVENSERVICE MANUALMODEL: MV-1525W,

CAUTION

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BEFORE SERVICING THE UNIT, READ THESAFETY PRECAUTIONS IN THIS MANUAL.

MV-1525B

CAUTIONSAFETY PRECAUTIONS

PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPOSURE

TO EXCESSIVE MICROWAVE ENERGY

a. Do not operate or allow the oven to be operated with the door open.

b. Make the following safety checks on all ovens to be serviced before activating themagnetron or other microwave source, and make repairs as necessary; (1) Interlockoperation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, andother damage), (4) damage to or loosening of hinges and latches, (5) evidence ofdropping or abuse.

c. Before turning on microwave power for any service test or inspection within themicrowave generating compartments, check the magnetron, wave guide ortransmission line, and cavity for proper alignment, integrity, and connections.

d. Any defective or misadjusted components in the interlock, monitor, door seal, andmicrowave generation and transmission systems shall be repaired, replaced, oradjusted by procedures described in this manual before the oven is released to theowner.

e. A Microwave leakage check to verify compliance with the Federal PerformanceStandard should be performed on each oven prior to release to the owner.

• Proper operation of the microwave ovens requires that the magnetron be assembled to thewave guide and cavity. Never operate the magnetron unless it is properly installed.

• Be sure that the magnetron gasket is properly installed around the dome of the tube wheneverinstalling the magnetron.

• Routine service safety procedures should be exercised at all times.

• Untrained personnel should not attempt service without a thorough review of the testprocedures and safety information contained in this manual.

FOREWORD

Read this Manual carefully. Failure to adhere to or observe the information in this Manual may result in exposingyourself to the Microwave Energy normally contained within the oven cavity.

TABLE OF CONTENTS(Page)

SAFETY PRECAUTIONS ......................................................................................................... Inside front page

SPECIFICATIONS.......................................................................................................................................... 1-1

CAUTIONS ..................................................................................................................................................... 2-1

INSTALLATIONS............................................................................................................................................ 3-1

OPERATING INSTRUCTIONS....................................................................................................................... 4-1

CONTROL PANEL ................................................................................................................................. 4-1

CONTROL PANEL INSTRUCTIONS ..................................................................................................... 4-2

OVERALL CIRCUIT DIAGRAM...................................................................................................................... 5-1

SCHEMATIC DIAGRAM......................................................................................................................... 5-1

MATRIX CIRCUIT FOR TOUCH KEY BOARD ...................................................................................... 5-2

GENERAL INFORMATION FOR SERVICE ................................................................................................... 6-1

GENERAL PRECAUTIONS IN USE ...................................................................................................... 6-1

TRIAL OPERATION ............................................................................................................................... 6-1

FEATURES AND SPECIFICATIONS FEATURES................................................................................. 6-1

SERVICE INFORMATION ............................................................................................................................. 7-1

PRECAUTIONS AND REPAIR SERVICE TIPS..................................................................................... 7-1

MICROWAVE LEAKAGE TEST ............................................................................................................. 7-2

POWER OUTPUT MEASUREMENT ..................................................................................................... 7-3

DISASSEMBLY INSTRUCTIONS .......................................................................................................... 7-4

INTERLOCK SYSTEM .......................................................................................................................... 7-12

INTERLOCK CONTINUITY TEST.......................................................................................................... 7-14

TEST AND CHECKOUT PROCEDURES AND TROUBLE SHOOTING................................................ 7-15

A. TEST PROCEDURES................................................................................................................ 7-15

B. CHECKOUT PROCEDURES..................................................................................................... 7-18

C. TROUBLE SHOOTING.............................................................................................................. 7-21

EXPLODED VIEW .......................................................................................................................................... 8-1

REPLACEMENT PARTS LIST ............................................................................................................... 8-8

SCHEMATIC DIAGRAM OF PCB .......................................................................................................... 8-15

PRINTED CIRCUIT BOARD .................................................................................................................. 8-16

PCB PARTS LIST................................................................................................................................... 8-17

1-1

Rated Power Consumption 1,500W maximum (Microwave oven only)1,600W maximum (Microwave oven+Cook top lamps+Ventilation fan)

Microwave Output 1000W (IEC 705 TEST PROCEDURE)Adjustable 100W through 1000W, 10 steps

Frequency 2,450 MHz +_ 50 MHzPower Supply 120 VAC, 60 HzRated Current 13 Amp. (Microwave oven only)

14 Amp. (Microwave oven+Cook top lamps+Ventilation fan)Magnetron Cooling Forced Air CoolingRectification Rectification Voltage Double Half-WaveDoor Sealing Choke SystemSafety Devices Magnetron Thermal Fuse:

Open at 109°C +_ 4°C Oven Cavity Thermostat:

Open at 110°C +_ 50°C Fuse(20A)Primary Interlock SwitchSecondary Interlock SwitchInterlock Monitor

Magnetron 2M246-310GF or 2M248EHigh Voltage Capacitor Capacitor: 1.0µF, 2.1 KV ACHigh Voltage Diode Diode; 350mA, 9.0 KV Cook top Lamp 125 V, 30 W or 40 WCavity Lamp 125 V, 30 W or 40 WTimer Digital, up to 99 mim. 99 sec. (in each cooking stage)Tray Tempered Safety GlassOverall Dimensions 2915/16”(W)x167/16”(D)x153/8”(H)

Oven Cavity Size 197/8”(W)x145/32”(D)x815/16”(H)Effective Capacity of Oven Cavity 1.5 Cu.ft.Accessories Owner’s Manual & Cooking Guide, Installation Manual,

Exhaust Adapter, Exhaust Damper, Mounting Kit and TwoFilters, Rotating Ring Assembly, Metal Rack.

SPECIFICATIONS

2-1

CAUTIONS

• DO NOT operate on a 2-wire extension cord duringrepair and use.

• NEVER TOUCH any oven components or wiring duringoperation.

• BEFORE TOUCHING any parts of the oven, alwaysremove the power plug from the outlet.

• For about 30 seconds after the oven stops, an electriccharge remains in the high voltage capacitor. Whenreplacing or checking, you must discharge the highvoltage capacitor by shorting across the two terminalswith an insulated screwdriver.

• Remove your watches whenever working close to orreplacing the Magnetron.

• DO NOT touch any parts of the control panel circuit. Aresulting static electric discharge may damage thisP.C.B.

• NEVER operate the oven with no load.• NEVER injure the door seal and front plate of the oven

cavity.• NEVER put iron tools on the magnetron.• NEVER put anything into the latch hole and the interlock

switches area.

• Proper operation of the microwave oven requires thatthe magnetron be assembled to the waveguide andcavity. Never operate the magnetron unless it isproperly installed.

• Be sure that the magnetron gasket is properlyinstalled around the dome of the tube wheneverinstalling the magnetron.

Unlike other appliances, the microwave oven ishigh-voltage and high-current equipment.Though it is free from danger in ordinary use,extreme care should be taken during repair.

THE OVEN IS TO BE SERVICED ONLYBY PROPERLY QUALIFIED SERVICEPERSONNEL.

MICROWAVE RADIATIONPersonnel should not be exposed to themicrowave energy which may radiate from themagnetron or other microwave generatingdevice if it is improperly used or connection.All input and output microwave connections,waveguide, flange, and gasket must be securenever operate the device without a microwaveenergy absorbing load attached.Never look into an open waveguide or antennawhile the device is energized.

GasketANTENNA

COOLING FIN

MAGNETRONCHASSIS GROUND

FILAMENTTERMINALS

MAGNETRON

3-1

INSTALLATIONS

PRECAUTIONS ON INSTALLATION

A. Plug the power supply cord into a 120V AC, 60Hz,single-phase power source with a capacity of 15Aor 20A.

B. Avoid placing the unit in a location where there isdirect heat or splashing water.

C. Install the unit on the mounting plate firmly.D. Place the unit as far away as possible from TV,

radio, etc. to prevent interference.

GROUNDING INSTRUCTIONS

For personal safety, this appliance must be fullygrounded at all times.

In the event of an electrical short circuit, groundingreduces the risk of electrical shock.The plug must be plugged into an outlet that isproperly installed and grounded.

BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.

WARNINGImproper use of the grounding plug can result in arisk of electric shock.Do not, under any circumstances, cut or remove thethird ground prong from the power cord plug.

CAUTIONThis unit is equipped with a 3-prong plug for yoursafety. If the wall outlet is a grounded 3-hole type,the unit will be grounded automatically.

Plug with GroundProng

Properly Polarizedand GroundedOutlet

CONTROL PANEL

4-1

OPERATING INSTRUCTIONS

CUSTOMCOOK

TURNTABLEON/OFF

FANHI/LO/OFF

LIGHTHI/LO/OFF

KITCHENTIMER

CUSTOMSET

CLOCKAM/PM

LIGHT TIMERAM/PM

POTATO

PIZZA

RICEDINNERPLATE

SOUPSAUCE

FROZENENTREE

BACON FRESHVEGETABLE

FROZENVEGETABLE

POPCORN BEVERAGE CASSEROLE

POWER

HELP

HOLDWARM

AUTO TOUCH

1 2 3

4 5 6

7 8

0

9

Ez OnEz On DEFROST

MOREMORE

LESSLESS

STOPCLEAR START

CONTROL PANEL INSTRUCTIONS

4-2

The entire operation is done by simple touch control pads.(1) Display Window

Numbers and letters are shown in the displaywindow (Vacuum Fluorescent Tube).Each Indicator Light shows which function is setand involved in the course of cooking by turningitself on. Indicator Lights automatically go outupon completion of cooking.

(2) MORE, LESS KeyUsed to add or subtract ten seconds of cookingtime each time pressing it.

(3) POWER KeyUsed to select cooking power level.

(4) EZ on KeyUsed to cook for one minute at 100% power level.It can be used to extend cooking time in multiplesof one minute up to 99 minutes.

(5) CLOCK(TIME OF DAY) KeyUsed in setting Time of Day.

(6) STOP/CLEAR KeyUsed to stop the oven or clear all entries exceptTime of Day.

(7) START KeyTouch the START key after setting the desiredcooking times etc. Also touch the START key to resume cooking after the cooking is temporarilystopped by opening the door. The key will not function unless the door is closed.

(8) DEFROST KeyUsed to defrost for frozen foods by weight.

(9) AUTO TOUCHUsed to cook the preprogrammed foodautomatically.

(10) HELP KeyThis HELP key display feature information andhelpful hints.

(11) LIGHT TIMERUsed to set the cooktop light to turn on and offautomatically at any time you want. The lightcomes on at the same time every day until reset.

(12) KITCHEN TIMERUsed to set the timer.

(13) TURNTABLE ON/OFF Touch this pad to turn off the turntable. “T/TABLE OFF” will appear in the display.

(14) CUSTOM SET KeyTouch this pad to change the oven’s defaultsetting for sound, clock, display speed, defrostweight, and demo mode operations.

(15) FAN HI/LO/OFF KeyTouch FAN once for HIGH fan speed, twice forlow fan speed, or threetimes to turn the fan off.

(16) LIGHT HI/LO/OFF KeyTouch LIGHT once for bright light, twice for thenight light, or three times to turn the light off.

5-1

1

RY 1

RY 3

RY 4

RY 5

PH 1 VR 2

PK

(NO)

PRIMARY SWITCH(BOTTOM)

(C)

BL

CN 1R

Y6

RY

2

1 2 3CN 2

RD1

1

1

2

2

12 2

3

3123

4 5 61 2 3 4 5 6RD

RDRD

6 uFCAPACITOR

RD

S.M F.M FANMOTOR

TURNTABLE MOTOR

SECONDARYSWITCH

(TOP)

RD

RD

RD

RD

BR

BR

BR

(NC)

H.V.TRANSFORMER

H.V.CAPACITOR

MAGNETRON

FA

FRECTIFIER

CONTROL MODULE

(C)MONITORSWITCH(MIDDLE)

BK

BK

WH

RE

SIS

TO

R

BK

BK

BK

GY

15 PIN CONNECTOR(CN 1)

* NOTE1. DOOR OPENED & COOK OFF MODE.2. BLUE MARK ON LAMP SOCKET MUST BE CONNECTED TO LIVE PART(BLACK WIRE).3. ONLY CERTAIN MODELS USE THE ABSOLUTE HUMIDITY SENSOR.

BK

BK

BK

OVEN LAMP

COOK TOPLAMPS

O.L

BK

SINGLE PHASE ONLY

AC 120V60Hz

BL

BL

BL

CHi

Low

BL

GN

L N

BL

PK

PK

YL

GY

YL

YL

WH

WH

WH

WH

WH

WH

WH

C.L C.L

WH

WH

WHSTIRRERMOTOR

YL

(C)

(NO)

WH

WHWH

SYMBOL COLORWHITEBLACKREDYELLOWPINKBLUEBROWNGREEN

BKRDYLPKBLBRGN

GREYGY

WIRE COLORS

1 3 5 7 9 11 13 15

WH

WH

WH

RD

BK

BK

BK VENTMOTOR

V.M

FUSE 20A

MGTTHERMALFUSE(109 C/228 F)

MICRO COMPUTER BOARD

POWERTRANS

3

5

7

9

11

13

15

OVENTHERMOSTAT(110 C/230 F)

BASETHERMOSTAT

(56 C/133 F)

3 PIN (CN 2)(For not provided

Temp Probe)

BLPK

1 3

T.M

SCHEMATIC DIAGRAM

OVERALL CIRCUIT DIAGRAM

MATRIX CIRCUIT FOR TOUCH KEY BOARD

7654321

FROZENVEGETABLE

POPCORN FAN(VENT)HI/LO/OFF

HELP N.C 5 0

POTATOFROZENENTREE

LIGHTHI/LO/OFF

CUSTOMSET

DEFROST 6 1

BEVERAGEDINNERPLATE

EZ on CLOCK 7 2

RICE HOLDWARM

POWER

KITCHENTIMER

FRESHVEGETABLE

LIGHTTIMER

N.C 8 3

PIZZA

CASSEROLE

START STOP/CLEAR

9 4

SOUP/SAUCE

BACON CUSTOMCOOK

LESS MORE N.C TURNTABLEON/OFF

8

9

10

11

12

13

5-2

6-1

GENERAL PRECAUTIONS IN USE

A. Never operate the unit when it is empty.Operating the oven with no load may shorten thelife of the magnetron. Whenever cooking dry foods(dried fish, bread, etc.) or a small amount of food,be sure to put a glass of water into the cookingcompartment. The glass turntable may become hotafter operating, be careful when touching it.

B. Aluminum foil should be avoided because it will disrupt cooking and may cause arcing. However, small pieces may be used to cover some parts offood to slow the cooking. Any aluminum foil usedshould never be closer than 2.5 cm to any side wallof the oven.

TRIAL OPERATION

After installation, the following sequences and results should be checked carefully.

A. Put a container filled with water (about 1 liter) intothe oven, and close the door tightly.

B. Set cooking time for 10 minutes by touching “1” and then “0” three times. “1, 0, 0, 0” appears in the display window.

C. Touch the START key.Make sure the cavity light comes on. The unit will begin cooking and the display window will show thetime counting down by seconds.

D. After about 5 minutes, make sure the primaryinterlock switch, the secondary interlock switch andthe interlock monitor switch operate properly byopening and closing the door several times. Touchthe START key each time the door is closed.

E. Continue operating the unit. Two short and a longbeep sound signal is heard when the time is up.The unit will shut off automatically.

F. Confirm the water is hot.G. Finally, measure the output power according to

“POWER OUTPUT MEASUREMENT” onpage 7-3.

FEATURES AND SPECIFICATIONSFEATURES

A. The safety systems incorporated in this model are:

(1) Primary interlock switch(2) Secondary interlock switch(3) Interlock monitor switch(4) Choke system(5) Magnetron thermal fuse(6) Oven cavity thermostat

(Note: This thermostat located on the ovencavity will open and stop the unit from operationonly if a high temperature is reached, such as,a fire created by overcooking food.)

B. Any one of 10 power output levels ranging 100W to 1000W can be selected by the touch control and electronic computer system.

GENERAL INFORMATION FOR SERVICE

PRELIMINARY

A. SINCE NEARLY 2,100 VOLTS EXISTS IN SOMECIRCUITS OF THIS UNIT REPAIRS SHOULD BECARRIED OUT WITH GREAT CARE.The filament leads of magnetron carry HighVoltage with respect to ground. Extreme caution must be exercised. Never plug the unit into apower source to determine which component isdefective in high voltage section.

B. TO AVOID POSSIBLE EXPOSURE TOMICROWAVE ENERGY LEAKAGE, THEFOLLOWING PRECAUTIONS MUST BE TAKENBEFORE SERVICING.

(1) Before the power is applied:(a) Make sure the primary interlock switch, the

secondary interlock switch and the interlockmonitor switch operate properly by openingand closing the door several by opening andclosing the door several times.

(b) Make sure the perforated screen and the dielectric choke of the door are correctly andfirmly mounted.

(2) After power is applied:(a) Make sure the interlock switch mechanism

is operating properly by opening and closingthe door.

(b) Check microwave energy leakage must bebelow

the limit of 5 mW/cm2.

(All service adjustments should be made for

minimum microwave energy leakage

readings).

(3) Do not operate the unit until it is completelyrepaired, if any of the following conditions exist.The unit must not be operated.(a) The door does not close firmly.(b) The hinge is broken.(c) The door seal is damaged.(d) The door is bent or warped, or there is any

other visible damage on the unit that maycause microwave energy leakage.

NOTE: Always keep the seal clean.(e) Make sure that there are no defective parts

in the interlock mechanism.(f) Make sure that there are no detective parts

in the microwave generating and transmissionassembly (especially waveguide).

(4) The following items should be checked after theunit is repaired:(a) The interlock monitor switch is connected

correctly and firmly.(b) The magnetron gasket is properly positioned

and mounted.(c) The waveguide and the oven cavity are intact.

(no microwave energy leakage)(d) The door can be properly closed and the

safety switches work properly.(e) The unit must stop when the door is opened or

the time is up.

The unit must not be operated with any of the abovecomponents removed or by-passed.

7-1

PRECAUTIONS AND REPAIR SERVICE TIPS

SERVICE INFORMATION

7-2

CAUTIONS

• Be sure to check microwave leakage prior toservicing the oven if the oven is operative prior toservicing.

• The service personnel should inform themanufacture importer, or assembler of any certifiedoven unit found to have a microwave emission levelin excess of 5 mW/cm2 and should repair any unitfound to have excessive emission levels at no cost tothe owner and should ascertain the cause of theexcessive leakage. The service personnel shouldinstruct the owner not to use the unit until the oven hasbeen brought into compliance.

• If the oven operates with the door open, the servicepersonnel should:- Tell the user not to operate the oven.- Contact the manufacturer and CDRH(Center for Devices and Radiological Health)immediately.

NOTE: Address on CDRHOffice of Compliance(HFZ-312)Center for Devices and RadiologicalHealthe 1390, Piccard Drive,Rockville. MD 20850

• The service personnel should check all surface andvent openings for microwave leakage.

• Check for microwave leakage after every servicing. Thepower density of the microwave radiation leakageemitted by the microwave oven should not exceed 4 mW/cm2. Always start measuring of an unknown fieldto assure safety for operating personnel from radiationleakage.

EQUIPMENT

• TESTER (VOLTS-DC, AC, Ohmmeter)• Microwave survey meter- Holaday HI-1500

HI-1501- Narda 8100

8200• 600 cc non conductive material beaker (glass or

plastic), inside diameter: approx. 8.5 cm (31/2 in.)• Glass thermometer: 100°C or 212°F (1 deg scale)

MEASURING MICROWAVE ENERGYLEAKAGE

• Pour 275±15cc of 20±5°C(68±9°F) water in a beakerwhich is graduated to 600 cc, and place the beakeron the center of the turntable.

• Set the energy leakage monitor to 2,450 MHz anduse it following the manufacturer's recommendedtest procedure to assure correct result.

• When measuring the leakage, always use the 2-inch(5cm) spacer supplied with the probe.

• Operate the oven at its maximum output.• Measure the microwave radiation using and

electromagnetic radiation monitor by holding theprobe perpendicular to the surface being measured.

Move probe along shaded area.

Probe scanning speedLess than 2.5 cm/sec. ( 1 in/sec)

MICROWAVE LEAKAGE TEST

MEASUREMENT WITH THE OUTER CASEREMOVED(1) When you replace the magnetron, measure for

microwave energy leakage before the outer caseis installed and after all necessary componentsare replaced or adjusted. Special care should betaken in measuring the following parts.- Around the magnetron- The waveguide

WARNING: AVOID CONTACTING ANY HIGH VOLTAGE PARTS.

MEASUREMENT WITH A FULLYASSEMBLED OVEN(1) After all components, including the outer

panels, are fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening and airinlet openings.

(2) Microwave energy leakage must not exceed thevalues prescribed below.NOTES:Leakage with the outer panels removed - less than 5 mW/cm2.

Leakage for a fully assembled oven (“Before thelatch switch (primary) is interrupted”) with the doorin a slightly opened position - less than 2 mW/cm2.

NOTE WHEN MEASURING(1) Do not exceed meter full scale deflection.(2) The test probe must be removed no faster than

1 inch/sec (2.5cm/sec) along the shaded area, otherwise a false reading may result.

(3) The test probe must be held with the grip portionof the handle. A false reading may result if theoperator’s hand is between the handle and theprobe.

(4) When testing near a corner of the door, keepthe probe perpendicular to the surface making sure the probe horizontally along the ovensurface, this may possibly cause probe damage.

RECORD KEEPING AND NOTIFICATIONAFTER MEASUREMENT(1) After adjustment and repair of any microwave

energy interruption or microwave energy blockingdevice, record the measured values for futurereference. Also enter the information on theservice invoice.

(2) Should the microwave energy leakage not bemore than 2 mW/cm2 after determining that allparts are in good condition, functioning properlyand genuine replacement parts which are listed inthis manual have been used.

(3) At least once a year, have the electromagneticenergy leakage monitor checked for calibrationby its manufacturer.

(1) Microwave power output measurement is made withthe microwave oven supplied at its rated voltage andoperated at its maximum microwave power settingwith a load of (1000±5) g of potable water.

(2) The water is contained in a cylindrical borosilicateglass vessel having a maximum material thickness of1/8” (3 mm) and an outside diameter ofapproximately 7.6” (190mm).

(3) The oven and the empty vessel are at ambienttemperature prior to the start of the test.

(4) The initial temperature (T1) of the water is (10±2)°C(50°F) It is measured immediately before the water isadded to the vessel. After addition of the water to thevessel, the load is immediately placed on the centerof the turntable which is in the lowest position and themicrowave power switched on.

(5) The time T for the temperature of the water to rise bya value ∆ T of (10±2)°K is measured, where T is thetime in seconds and ∆T is the temperature rise. Theinitial and final water temperatures are selected sothat the maximum difference between the final watertemperature and the ambient temperature is 5°K.

(6) The microwave power output P in watts iscalculated from the following formula :

4187 x (∆T)T

is measured while the microwave generator isoperating at full power. Magnetron filament heat-uptime is not included. (about 3 sec)

(7) The water is stirred to equalize temperaturethroughout the vessel, prior to measuring the finalwater temperature.

(8) Stirring devices and measuring instruments areselected in order to minimize addition or removal ofheat.

7-3

WATER LOAD

TURNTABLE

P =

POWER OUTPUT MEASUREMENT

IMPORTANT NOTES:

UNIT MUST BE DISCONNECTED FROM ELEC-TRICAL OUTLET WHEN MAKING REPAIRS, RE-PLACEMENTS, ADJUSTMENTS AND CONTIN-UITY CHECKS. WAIT AT LEAST ONE MINUTE,UNTIL THE HIGH VOLTAGE CAPACITOR IN THEHIGH VOLTAGE POWER SUPPLY HAS FULLYDISCHARGED.THE CAPACITOR SHOULD BE DISCHARGED BYUSING INSULATED WIRE - I.E. TEST PROBECONNECTED TO 10K-OHM RESISTOR IN SERIESTO GROUND.WHEN RECONNECTING THE WIRE LEADS TOANY PART, MAKE SURE THE WIRING CONNE-CTIONS AND LEAD COLORS ARE CORRECTLYMATCHED ACCORDING TO THE OVERALL CIR-CUIT DIAGRAM. (ESPECIALLY SWITCHES ANDHIGH VOLTAGE CIRCUIT.)

A. REMOVING POWER AND CONTROLCIRCUIT BOARD (Figures 1, 2 and 3)

(1) Remove a screw securing the control panel assembly to the oven cavity.

(2) Remove the control panel with pushing it upward.(3) Remove the three connectors (CN1, CN2) and

wire leads (Relay2 and Relay6) from the circuitboard.

CAUTION:The relay connector 2(White) and 6(Red)must be correctly connected Relay 2 and Relay 6 foreach.These two connectors are not interchangeable.

(4) Remove 3 screws securing the circuit board.

(5) Remove the FPC connector from the terminal socket following “HOW TO REMOVE THE FPCCONNECTOR” on the next page.

(6) Remove the circuit board from the control bracket carefully.

7-4

Circuit Board

T

FPC Connector(S1)

Control Bracket

Circuit Board

Relay 2

Relay 6

Figure 1

Figure 2

Figure 3

DISASSEMBLY INSTRUCTIONS

Control Panel

Relay 2

Relay 6

(Relay 6) -Red(Relay 2) -White

(CN1)

(CN2)

Screw

Power Transformer

7-5

HOW TO REMOVE THE F.P.C. CONNECTOR

Follow the steps below as illustrated in Figures 4and 5 to remove the F.P.C. connector.

(1) Hold the edges of the plastic fastener with thumb and forefinger.(Figure 4)

(2) Lift up the lever of the plastic fastener fromthe terminal socket by lightly pressing thelever end with forefinger.(Figure 5)

(3) Remove the F.P.C. connector from the terminal socket.

HOW TO INSERT THE F.P.C. CONNECTOR

Follow the steps below as illustrated in Figures 6 and 7 to insert the F.P.C. connector.(1) Insert the F.P.C. connector into the terminal

socket securely with the fingers.(2) Hold the plastic fastener with thumb and

forefinger of the other hand, and push itslowly into the terminal socket. (Figure 6)NOTE: When reconnecting the F.P.C

connector make sure that the holeson the F.P.C. connector are properlyengaged with the hooks on the plasticfastener

(3) Lock the level of the plastic fastener into the hook of the terminal socket securely byreleasing the fingers.(Figure 7)

Terminal socket

Terminal socket

F.P.C.Connector

F.P.C.Connector

Plastic fastener

Holes

Hook

Plastic fastener

Plasticfastener

Terminal socket

F.P.C.Connector

Terminal socket

F.P.C.Connector

Plastic fastener

Holes

Hook

Figure 4

Figure 7

Figure 6

Figure 5

B. REMOVING THE OUT CASE(Figure 8)(1) Remove the vent grille by removing two screws

securing it to the out case.(2) Remove two screws securing it to the front

bracket.(3) Remove two screws securing it to the air duct.(4) Remove the mounting plate by turning the two

screws securing it to the out case.(5) Remove the base plate by removing six screws

securing it to the out case. Remove the Mount,All from the out case by removing two screwssecuring it to the out case and one screw securingit to the ventilation motor ASS'Y and cavity.

(6) Remove the power cord cover from outcase byremoving a screw.

(7) Remove the power cord to the inner of the outcase with turning power cord and remove the outcase with pushing it back.

Vent Grille

Controller

MountingPlate

Door

Out Case

Mount,All

Power cord cover

Figure 8

7-6

7-7

C REMOVING THE DOOR INTERLOCKSWITCHES (Figures 9,10)

(1) Disconnect the wire leads from the interlock switches.

(2) Remove two screws securing the Latch Board.(3) Make necessary replacements and check

microwave energy leakage according to “ADJUSTMENT PROCEDURE” on page 7-12.

Latch Board

Secondary Interlock Switch

Interlock Monitor Switch

Primary Interlock Switch

Latch Board

WH(from H.V.Transformer)YL(from Fan Motor)WH(from Power Cord)

WH(from cooktop lamp)


Monitor Interlock Switch


PK(from P.C.B)BL(from P.C.B)

WH(from H.V.Transformer)

BR (from Turntable Motor)RD(from H.V.Transformer)

Figure 9

Figure 10

WIRE COLORSYMBOL COLOR

WH BKBRRD BLPKGY

N.P.

WHITEBLACKBROWNREDBLUEPINKGREY

Not Provided

D. REMOVING MAGNETRON(Figures 11 Through 14)

(1) Remove the vent grille by removing two screws.(Figure 11)

(2) Remove the controller by removing a screw anddisconnect all wire leads. (Figure 11)

(3) Remove the mount all from the out case by removing two screws securing it to the out caseand one screw securing it to the ventilation motorASS'Y and cavity. (Figure 12)

(4) Remove the base plate by removing six screwssecuring it to the oven front plate and outcase,remove the outcase by removing nine screwssecuring it to the oven back plate, air duct, andfront bracket. (Figure 13)

(5) Remove four tap tite screws securing themagnetron to the wave guide. (Figure 14)

(6) Remove the magnetron VERY CAREFULLY.

NOTES:• When removing the magnetron, make sure that its

dome does not hit any adjacent parts, or it may bedamaged.

• When replacing the magnetron, be sure to install themagnetron gasket in the correct position and be surethat the gasket is in good condition.

• After replacing the magnetron, check for microwaveenergy leakage with a survey meter Checkmicrowave energy leakage must be below the limitof 5 mW/cm2. (All service adjustments should bemade for minimum microwave energy leakagereadings.)

mount, all

Figure 11

Figure 13 Figure 14

Figure 12

7-8

E. REMOVING STIRRER FAN DISK(Figures 15 and 16)

(1) Remove 1 rivet ASS'Y securing it to the ovenupper plate by using knife blade.

(2) Rotate slightly and pull out the stirrer fan cover.(3) Remove the stirrer fan disk.

F. REMOVING DOOR (Figure 17)(1) Remove the vent grille by removing two screws

securing it to the front bracket.(2) Lift up and push the door.

G. DISASSEMBLING DOOR (Figure 18)(1) Remove the dielectric choke by using knife

blade or small screw driver, etc.(2) Remove two screws securing it to the door handle.

CAUTION: Be careful not to damage door sealplate with the screwdriver.

NOTES:• After replacing the door, be sure to check that the

primary interlock switch, the secondary interlockswitch and the interlock monitor switch operatenormally.

• After replacing the door, check for microwave energyleakage with a survey meter. Microwave energyleakage must be below the limit of 5mW/cm2. (With a275 ml water load)

7-9

Door Screen

Figure 16

Figure 15

Figure 18

Figure 17

H. ASSEMBLING DOOR(1) When mounting the door assembly to the oven

assembly, be sure to adjust the door assemblyparallel to the chassis. Also adjust so the door has noplay between the inner door surface and oven frameassembly. If the door assembly is not mountedproperly, microwaves may leak from the clearancebetween the door and the oven.

I. REMOVING THE VENTILATION FANASS'Y

(1) Remove the mounting plate by removing twoscrews securing it to the back plate.(See Figure 19)

(2) Remove the two screws securing the MOUNT,ALL and one screw securing the ventilation fanASS'Y. (See Figure 20-a)

(3) Carefully pull the ventilation motor ASS'Y out ofthe microwave oven. (See Figure 20-b)

7-10

L

MOUNT, ALL

Figure 19

Figure 20-a

Figure 20-b

Space

K. REMOVING THE TURNTABLE MOTOR(1) Remove the turntable.(2) Remove the turntable shaft VERY CAREFULLY

with a slotted screwdriver. (Figure 21)(3) Remove the base plate by removing 6 screws

securing it to the oven cavity. (Figure 22)(4) Disconnect the leadwire from the turntable motor

terminals.(5) Remove the 2 screws securing the turntable motor

to the oven cavity ASS'Y. (Figure 23)

NOTES:• Remove the leadwire from the turntable motor

VERY CAREFULLY.• Be sure to grasp the connector not the wires when

removing.

K. REMOVING THE STIRRER FAN MOTOR(1) Remove all screws from out case and remove

the out case.(2) Remove 5 screws securing the air duct to the

oven cavity, and remove 2 screws securing thestirrer fan motor to the bracket. (Figure 24)

(3) Lift the air duct and disconnect the leadwire fromthe stirrer fan motor. (Figure 25)

(4) Remove the stirrer fan motor.

Wire Leads

Turntable Motor

Figure 23

Figure 21

Figure 22

Figure 24

Figure 25

7-11

7-12

ADJUSTMENT PROCEDURESTo avoid possible exposure to microwave energy

leakage, adjust the door latches and interlockswitches, using the following procedure.

The Interlock Monitor and Primary Interlock Switch actas the final safety switch protecting the user frommicrowave energy. The terminals between “COM” and“NC” of the Interlock Monitor must close when the dooris opened. After adjusting the Interlock Monitor Switch,make sure that it is correctly connected. Mounting of the primary/monitor/secondary switches tothe latch board.

CHECK THE DOOR LATCH AND SWITCHCLOSING.

NOTE: The outer cover of the microwave oven isremoved.

(1) Set the microwave oven on its side so that you cansee the latch board and the switches, as shown inFigure 26-a.

(2) Close the door tightly and check gaps A and B tobe sure they are no more than 1/64” (0.5 mm). See Figure 26-b for close-up view of gaps A and B(door latches). If all gaps are less than 1/64”(0.5 mm), adjustment of the latch board may notbe necessary. Go to Steps 5 and 6 to check thesequence of the switches.

NOTE:To correct sequence of the Primary InterlockSwitch, Secondary Interlock Switch and theInterlock Monitor Switch is very important.If any gap is larger than 1/64” (0.5 mm), you willneed to adjust the latch board”. Go to step 3and follow all steps in order.

ADJUST THE LATCH AND SWITCH CLOSING

(3) Loosen the two screws holding the plastic latchboard as shown.

(4) With the oven door closed tightly, move the latchboard upward toward the top of the oven and/oraway from the door latch until the gaps are lessthan 1/64” (0.5 mm).Hold the latch board tightly in this position until youcheck the sequence of the switches in steps 5and 6.

Latch Board


Interlock Monitor Switch


LATCH

LATCH BOARD

0-1/64"

0-1/64"

Figure 26-a

Figure 26-b

INTERLOCK SYSTEM

INTERLOCK MECHANISMThe door lock mechanism is a device which has been specially designed to eliminate completely microwaveactivity when the door is opened during cooking and thus to prevent the danger resulting from the microwaveleakage.

7-13

TEST THE LATCH AND SWITCH SEQUENCE

(5) Open the oven door slowly. Watch the door latch,the Secondary Switch. Release Rod and Leveron the switches to make sure they are zero to thebody of the switches in the following sequence:

- Primary Interlock Switch- Secondary Interlock Switch- Interlock Monitor Switch

Adjust the latch board until the switches operate inthis sequence. See Steps 3 and 4.

(6) Close the oven door slowly and be sure it is tightlyclosed. Watch the three switches to make surethey are zero to the body of the switches in thefollowing sequence:

- Interlock Monitor Switch- Primary Interlock Switch- Secondary Interlock Switch

NOTE: The Interlock Monitor Switch is an addedsafety check on the Primary andSecondary Interlock Switches. If thePrimary and Secondary Interlock Switchesallow the oven to operate with the dooropen, the Monitor Switch will blow thefuse.

(7) When you achieve the proper sequence ofswitches in Steps 5 and 6, tighten the latch boardscrews at that point.

TEST THE MICROWAVE ENERGY LEAKAGE

Make sure the microwave energy leakage is below thelimit of 1mW/cm2 (with a 275 ml water load) and5mW/cm2 (with a 275 ml water load without thecabinet) when measured with a survey meter.

7-14

A. PRIMARY INTERLOCK SWITCH TEST

When the door is opened slowly, an audible clickshould be heard at the same time or successivelyat intervals and the latches should activate theswitches with an audible click.If the latches do not activate the switches when thedoor is closed, the switches should be a adjustedin accordance with the adjustment procedure.Disconnect the wire lead from the primary switch.Connect the ohmmeter leads to the common(COM) and normally open (NO) terminal of theswitch. The meter should indicate an open circuitin the door open condition.When the door is closed, the meter should indicatea closed circuit.When the primary switch operation is abnormal,make the necessary adjustment or replace theswitch only with the same type of switch.

B. SECONDARY INTERLOCK SWITCH TESTDisconnect the wire lead from the secondaryswitch.Connect the ohmmeter leads to the common(COM) and normally open (NO) terminals of theswitch. The meter should indicate a open circuit inthe door open condition. When the door is closed,meter should indicate an closed circuit. When thesecondary switch operation is abnormal, make thenecessary adjustment or replace the switch onlywith the same type of switch.

C. MONITOR SWITCH TESTDisconnect the wire lead from the monitor switch.Connect the ohmmeter leads to the common(COM) and normally closed (NC) terminals of theswitch. The meter should indicate closed circuit inthe door open condition. When the door is closed,meter should indicate an open circuit. When themonitor switch operation is abnormal, replace withthe same type of switch.NOTE: After repairing the door or the interlocksystem, it is necessary to do this continuitytest before operating the oven.

WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.

TYPE NO. SZM-V16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH TYPE NO. SZM-V16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH TYPE NO. SZM-V16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH

COMPONENTS TEST PROCEDURE RESULTS

SWITCHES Check for continuity of the Door Door(Wire leads removed) switch with an Ohm-meter open closed

PrimarySwitch

MonitorSwitch

SecondarySwitch

NOTE : After checking for the continuity of switches, make sure that they areconnected correctly.

NOCOM

NC

COM

NOCOM

INTERLOCK CONTINUITY TEST

7-15

- CAUTIONS -

- DISCONNECT THE POWER SUPPLY CORDFROM THE WALL OUTLET WHENEVERREMOVINGING THE CABINET FROM THE UNIT.PROCEED WITH THE TESTS ONLY AFTERDISCHARGING THE HIGH VOLTAGE CAPACITORAND REMOVING THE WIRE LEADS FROM THEPRIMARY WINDING OF THE HIGH VOLTAGETRANSFORMER. (SEE FIGURE 27)

- ALL OPERATIONAL CHECKS WITH MICROWAVEENERGY MUST BE DONE WITH A LOAD (1 LITEROF WATER IN CONTAINER) IN THE OVEN.

A. TEST PROCEDURES

COMPONENTS TEST PROCEDURES RESULTS

MAGNETRON(Wire leads are

removed)

HIGH-VOLTAGETRANSFORMER(Wire leads are

removed)

1) Measure the resistance: Across thefilament terminals of the magnetronwith an ohm-meter on Rx1 scale.

2) Measure the resistance: Betweeneach filament terminal of themagnetron and the chassis groundwith an ohm-mater on high test scale.

1) Measure the resistance:With an ohm-meter on Rx1 scale.a. Primary winding;b. Filament winding;c. Secondary winding;

2) Measure the resistance:With an ohm-meter on highest scale.a. Primary winding to ground;b. Filament winding to ground;

Normal reading:Less than 1 ohm.

Normal reading:Infinite ohms.

NOTE: Replace the magnetron, if themagnetron checks and all of thehigh voltage component tests aregood, but the unit still does not heata load.

Normal readings:Approx. 0.3 to 0.5 ohm.Less than 0.1 ohm.Approx. 65 to 120 ohms.

Normal readings:Infinite ohms.Infinite ohms.

NOTE: A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT ISSERVICED FOR ANY REASON.

PrimaryWinding

SecondaryWinding

FilamentWinding

Figure 27

TEST AND CHECKOUT PROCEDURES, AND TROUBLE SHOOTING

7-16


HIGH-VOLTAGECAPACITOR

HIGH-VOLTAGEDIODE

Measure the resistance:(1) Terminal to terminal

Ohm-meter

Figure 28-a

(2) Terminal to case

Ohm-meter

Figure 28-b

Measure the continuity:(1) Forward

Ohm-meter

Figure 29-a

(1) Reverse

Ohm-meter

Figure 29-b

Normal reading:Momentarily indicates several ohms,and then gradually returns to infiniteohms.

Abnormal reading:Indicates continuity or infinite ohmsfrom the beginning.

Normal readings:Infinite.

Abnormal reading:Indicates continuity.

Normal readings:continuity.

Abnormal reading:Infinite.

Normal readings:Infinite.

Abnormal reading:continuity.

7654321

FROZENVEGETABLE

POPCORN FAN(VENT)HI/LO/OFF

HELP N.C 5 0

POTATOFROZENENTREE

LIGHTHI/LO/OFF

CUSTOMSET

DEFROST 6 1

BEVERAGEDINNERPLATE

EZ on CLOCK 7 2

RICE HOLDWARM

POWER

KITCHENTIMER

FRESHVEGETABLE

LIGHTTIMER

N.C 8 3

PIZZA

CASSEROLE

START STOP/CLEAR

9 4

SOUP/SAUCE

BACON CUSTOMCOOK

LESS MORE N.C TURNTABLEON/OFF

8

9

10

11

12

13

Measure the resistance between terminalpins of connector KEY CONNECTOR.NOTE:When reconnecting the FPC connector,make sure that the holes on the FPCconnector are properly engaged with hookson the plastic fastener.

MATRIX CIRCUIT FORTOUCH KEY BOARD

CONNECTOR(KEY CON)

7-17


TOUCH KEYBOARD

RESISTORCIMENT

Resistancevalue

When When nottouched touched

Less than More than400 ohms 1 mega ohm

12345678910111213

FPC CONNECTORTop

Figure 31

Figure 30

Figure 32

Normal reading:Approx. 15 ohm

Abnormal reading:Infinite

Measure the resistance

7-18


RELAY2

Check for continuity of relay 2 with anohm-meter.(Remove wire leads from relay 2 andoperate the unit.)

NOTES: • A MICROWAVE ENERGY TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR

ANY REASON.• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE CONNECTOR, NOT

THE WIRES.

B. CHECKOUT PROCEDURES(1) CHECKOUT PROCEDURES FOR FUSE BLOWING

CAUTION: REPLACE BLOWN FUSE WITH 20 AMPERE FUSE.

Fuse blows immediately afterthe door is closed.

Fuse blows immediately after the door is opened.

Fuse blows when the door is closed and STARTkey is touched.

Improper operation of the primary interlock, secondaryinterlock switches and/or the interlock monitor switch.

Malfunction of the high voltage transformer; the highvoltage capacitor including the diode, the magnetron,the blower motor or the circuit board.

PROBLEMS CAUSES

POWERLEVEL

1

2

3

4

5

6

7

8

9

10

4 sec

6 sec

8 sec

10 sec

12 sec

14 sec

16 sec

18 sec

20 sec

22 sec

18 sec

16 sec

14 sec

12 sec

10 sec

8 sec

6 sec

4 sec

2 sec

0

NOTES:• If the fuse is blown by an improper switch operation, replace the defective switches and the fuse at the same

time. After replacing the defective switches with new ones, make sure that they are correctly connected.• Check for microwave energy leakage according to INTERLOCK ADJUSTMENT PROCEDURES on page 7-

12 when the primary interlock, secondary interlock switches and/or the interlock monitor switches areadjusted or replaced.

Relay 2

Relay 6

Figure 33CAUTION: The relay connector 2(White)

and 6(Red) must be correctly connectedRelay 2 and Relay 6 for each.These two connectors are not inter-changeable.

7-19

(2) CHECKOUT PROCEDURES FOR RELAY.

- PROBLEM (A) -FAN motor and oven lamp turn on without touching

START key when the door is closed.

Remove the mate connector of I/OCON from the circuit board. Does the unit still operate?

GOOD

Replace thecircuit board

Replace RELAY1

- PROBLEM (B) -FAN motor and oven lamp turn on When the door isclosed and START key is touched.

Measure the voltage at pin NO.35 of U01 or 7of U03Voltage reading: 0 Vdc

Replace thecircuit board

DefectiveRELAY1 or poor

connection of RELAY1

DefectiveRELAY1

Replace RELAY1 or correct

the connection.

NO

NO

YES

YES

NO

NO

YES

YES

GOOD

7-20

NOTE: A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT ISSERVICED FOR ANY REASON.

(3) CHECKOUT PROCEDURES FOR CIRCUIT BOARD

The following symptoms indicate a defective circuit board.

1) The start function fails to operate but the highvoltage Systems, the interlock switches, the doorsensing and the relay check good.

2) The unit with a normal relay continuously operates.3) Proper temperature measurement is not obtained.4) The buzzer does not sound or continues to sound.5) Some segments of one or more digits do not light

up, or they continue to light up, or segments light when they should not.

6) Wrong figures appear.7) The figures of all digits.8) Some of the indicators do no flicker light up.9) The clock does not keep time properly.

7-21

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7-23

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7-24

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8-1

EXPLODED VIEW

DOOR PARTS

10001008

1002

1001

10061005

1007

1004

1003

W105

8-2

CONTROLLER PARTS

2000

2005

2001

2003

2002

2004

2007

W083

2010

8-3

OVEN CAVITY PARTS

3003

3007

3019 3020

3015

3030

3015

3013

3008

3030

W106 W106

W106

3031

3031

3009

3010

3017

3018

3002

3001 3000

3016

3006

3011

W101

3014

8-4

LATCH BOARD PARTS

4001

4002

4001

4003

4000

W030

8-5

INTERIOR PARTS (I)

TOP

5000

5019

5018

5017

5016

5012

5013

5014 5009

5005

W081

W067

W0745004

W0675008

5010

5006

5001

5002

5003

W067

5015

W101

W101

W101

W049

5020

8-6

INTERIOR PARTS (II)

5111

5100

W110

5115

W106

5101

5106

W106

5109

5108

5105

5110

W091

51135114

5104

W067

5102

5112

5117

8-7

INSTALLATION PARTS

6011W141

W1066002

6001

6005

6003

6008

6006

6004

6007

6013

6012

6009

6010

6007

8-15

SCHEMATIC DIAGRAM OF P.C.B

8-16

PRINTED CIRCUIT BOARD

NO. PART NO. SPECIFICATION Q’TY

CAPACITORS

C63 0CK2210K518 CERAMIC 220pF/50V 1



C66 0CK2230H518 CERAMIC 0.022uF/25V 1

RESISTORS

AR1 0RZ1503G610 ARRAY 150K 1/4W 5% 1

R01 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R02 0RD2202F608 CARBON 22K 1/6W 5% 1

R03 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R04 0RD2001F608 CARBON 2.0K 1/6W 5% 1

R05 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R06 0RD1002F608 CARBON 10K 1/6W 5% 1

R07 0RD1000F608 CARBON 100 1/6W 5% 1

R08 0RD1003F608 CARBON 100K 1/6W 5% 1

R09 0RD1004F608 CARBON 1.0M 1/6W 5% 1

R10 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R21 0RD4702F608 CARBON 47K 1/6W 5% 1

R23 0RD4702F608 CARBON 47K 1/6W 5% 1

R24 0RD4702F608 CARBON 47K 1/6W 5% 1

R27 0RD4702F608 CARBON 47K 1/6W 5% 1

R28 0RD4702F608 CARBON 47K 1/6W 5% 1

R30 0RD0102F608 CARBON 10 1/6W 5% 1

R31 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R32 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R35 0RD1001G608 CARBON 1.0K 1/4W 5% 1

R36 0RD2001F608 CARBON 2.0K 1/6W 5% 1

R37 0RD2001F608 CARBON 2.0K 1/6W 5% 1

R46 0RD4702F608 CARBON 47K 1/6W 5% 1

R50 0RD2202F608 CARBON 22K 1/6W 5% 1

R52 0RD1001F608 CARBON 1.0K 1/6W 5% 1

R53 0RD3900F608 CARBON 390 1/6W 5% 1

R60 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R61 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R62 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R63 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R64 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R65 0RD5601F608 CARBON 5.6K 1/6W 5% 1

8-17

(See Illustration “PRINTED CIRCUIT BOARD”)

PCB PARTS LIST

NO. PART NO. SPECIFICATION Q’TY

INTEGRATED CIRCUITS

U01 0IHI404339U HD404339S-A80S 1

U03 0IKE650040A KID65004AP 1

PH1 0ISH201200A S201DH2 1

TRANSISTORS

Q01 OTR101509AB “KTA1015,KTA1266 KEC” 1

Q02 OTR101509AB “KTA1015,KTA1266 KEC” 1

Q20 OTR107009AE KRA107M KEC 1

DIODES

ZD1 0DZ510009AB MTZ5.1B 0.5W 1

ZD2 0DZ560009AB UZ-5.6BS 0.5W 1

D01 0DD400209AA RECTIFIRE 1N4002 1




D08 0DD414809AA SWITCHING 1N4148 1

D11 0DD414809AB SWITCHING 1N4148M 1









CAPACITORS

C02 0CK2230H518 CERAMIC 0.022uF/25V 1

C03 0CK2230H518 CERAMIC 0.022uF/25V 1

C04 0CE2272H638 ELECT. 220uF/25V 1

C05 0CE2272H638 ELECT. 220uF/25V 1

C06 0CE1061K638 ELECT. 10uF/50V 1

C07 0CK1040K518 CERAMIC 0.1uF/50V 1

C09 0CE4761K638 ELECT. 47uF/50V 1

C30 0CK2230H518 CERAMIC 0.022uF/25V 1

C31 0CK2230H518 CERAMIC 0.022uF/25V 1




8-18

(See Illustration “PRINTED CIRCUIT BOARD”)

NO. PART NO. SPECIFICATION QTY

RESISTORS

R66 0RD5601F608 CARBON 5.6K 1/6W 5% 1

R67 0RD2202F608 CARBON 22K 1/6W 5% 1

R68 0RD2202F608 CARBON 22K 1/6W 5% 1

R69 0RD2202F608 CARBON 22K 1/6W 5% 1

R70 0RD2202F608 CARBON 22K 1/6W 5% 1

R71 0RD2202F608 CARBON 22K 1/6W 5% 1

R72 0RD2202F608 CARBON 22K 1/6W 5% 1

R98 0RD0202F608 CARBON 20 1/6W 5% 1

R99 0RD0202F608 CARBON 20 1/6W 5% 1

NO. PART NO. SPECIFICATION QTY

MISCELLANEOUS

CU1 4850W4C001A CUSHION 3.5MM 1

DP1 6302W5A002A “SVM-07SS15,7-MT-213GN” 1

RY1 6920W2D010A RELAY OJ-SS-112LM 1

RY2 6920W2D014A RELAY DU1PU 1


RY4 6920WRD007A RELAY VG12HE 1


RY6 6920W2YD04A RELAY OZF-S-112LM1P 1

BZ1 6908W3YA01A BUZZER GPB-B-26B2.1ES 1

VR1 CQ33026A VARISTOR INR14D271 1

VR2 CQ33026A VARISTOR INR14D271 1

CN1 6630W5V012A CON. YW396-15(EVEN VOID) 1

CN2 CQ52212A CON. YW396-03(2VOID) 1

CN3 6630W5YA19E CON. FCZ254-13D 1

CN3 CQ52186A CON. 2635S13V000 *

CN3 6630W5V017D CON.JE501S *

‘*’ : ALTERNATE PARTS.

P/NO : 3828W5S0813June, 1998

Printed in Korea

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