MetsoMarine Automation Applications

Metso is a global supplier of technology and services for the mining, construction, power generation, oil and gas, recycling, pulp and paper and maritime industries.We are truly global – we have engineering, production, procurements, services business, sales and other operations located in more than 50 countries. Worldwide we employ 29.000 professionals serving customers in all continents.

Metso’s automation system solutions are globally represented in several industry segments like power generation, energy, pulp and paper, mining and construction, process and marine.Metso has 3.900 automation system specialists worldwide. Our main office facility and R&D center for the automation products is located to Tampere, Finland.

Our product range is including valves and pressure, level, flow and temperature sensors. We have developed a vibration monitoring system that is fully integrated with our automation system.

metsoDNA CR is a state of the art automation system. Automation systems from Metso have been installed in numerous ships starting in the early eighties with the Damatic Classic, followed by Damatic XD and currently metsoDNA CR.The system is widely used in land based process industries like power plants, oil and gas refineries, waste recycling, mineral processing, pulp and paper and food processing.

The metsoDNA CR is a Distributed Control System (DCS). It is modular, flexible and scalable for a wide range of ships types and applications. metsoDNA CR will solve your needs for control, alarm and monitoring applications whether it is a cruise vessel, a complex offshore processing plant, tanker or RO-RO vessel. The design concept of the metsoDNA CR system includes redundancy for all major components resulting in an unbeaten availability level.

Metso’s automation system reference list contains more than 4000 system deliveries to the process industry worldwide and more than 700 systems delivered to the marine market by Metso or VAR partners. Some 230 vibration monitoring systems have been delivered.Responsible for the marine segment is Metso Automation AS in Norway from where all marine activities are coordinated with other regional offices worldwide.Metso Automation AS is staffed with highly skilled marine automation engineers ready to support you in solving your particular automation needs… “EXPECT RESULTS”.

Metso metsoDNA CR

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MachineryThe metsoDNA CR system covers all monitor-ing and control functions for the machinery plant from basic alarm and monitoring to remote control of machinery units and related auxiliaries. It includes functions for manual and automatic remote control of pumps and valves, controller loops, control of machinery units and entities like main engines etc.

Cargo The cargo handling system can be adapted to any kind of liquid cargo supporting loading, transfer and discharge operations by manual, semi and full automatic control modes. System can include tank heating, circulation and washing programs as applicable. For car carriers and ro-ro vessels the control of the deck ventilation fans can be integrated.

Metso provides a complete ship automation package where all equipment and systems for control, alarm, monitoring and information needs are integrated. Even vibration monitoring can be integrated levelling the protection of your machinery assets.

Operators will benefit from a state of the art user interface that not only gives you access to all integrated systems, but also provide information management features. In case of a machinery problem or incident the operators can access help information and use versatile trending, replay and analysing tools all from the user interface.

Complete set of Vessel Applications

Asset Management DNAfield Assessor is a configuration, maintenance and condition monitoring system for intelligent field devices connected via HART or industry standard field buses to the metsoDNA CR system. The system is fully integrated into the engineering and automation system environ-ment. It supports proactive field asset management, gives quick access to informa-tion in a disturbance situation, enables field devices performance monitoring and planning of future maintenance work.

Power ManagementThe power management system is a fully integrated concept covering functions for basic to advanced plants for all types of engine, generator, motor and switchboard arrangements. The integration makes it easy to adapt the system to any machinery plant, ensuring an efficient control concept both operational and cost wise. Applying metsoDNA CR redundancy concept gives an outstanding level of availability and safety.

Information Services metsoDNA CR Information System offers unrivalled tools for analyzing of IAS history data, alarm and events, extending up to one year back in time. There are tools for trend and alarm/event analysis, playback of history data in mimic displays and possibilities for creating own reports with calculations, graphic presenta-tion etc.

Emergency Shutdown The ESD system for flammable liquid systems, ventilation fans etc, is designed as a fully redundant and standalone segment of the IAS. Operation is done via hardwired switch panels and/or dedicated operator stations. It is linked to the IAS via redundant Ethernet with firewalls for view of status and informa-tion on IAS multifunctional operator stations. Metso offers solutions for Safety Instrument-ed Systems (SIS) with requirement to SIL (1, 2 or 3).

Vibration MonitoringMetso offers a complete vibration monitoring system for e.g.rotating machinery like a motor, pump or gearbox. It is fully intergrated with the metsoDNA CR system from sensor to I/O units and to the analyzing tools on operator stations. Vibration monitoring is a valuable tool for preventive maintenance to safeguard the machinery assets.

Bilge and BallastmetsoDNA CR bilge and ballast concept can be taken beyond the traditional manual remote control systems by including auto-matic bilge emptying program, automatic transfer of ballast water etc. Integration to ballast water treatment systems is available according vendor specifications.

HVACmetsoDNA CR system has an extensive track record as HVAC automation system for cruise vessels where system availability is of outmost importance for passenger comfort. Integration of the HVAC automation to the metsoDNA CR platform secures a uniform automation concept with a high level of availability due to redundancy and type approved equipment. The operating concept becomes uniform from IAS multifunctional workstations.

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Customer tailored Integrated Automation System (IAS) for every kind of vessels

BridgeInfo Server

Information System (Cabins, Offices)

Remote Access

HVAC System AC Rooms

System Network Ethernet Ring

Network Printer

Emergency Shutdown System Routers/

FirewallsHVAC System

Managed Ethernet Switch

Forward Tunnel Thruster

Main I/O Field Bus

Industrial Field Buses FFB, AS-i bus, Profibus, CAN bus, Modbus

Main Process Controller

Remote I/O

Reserve Process Controller

Central Control Room Serial Line/

Ethernet Interfaces

Diesel Engines Generators

Switch Boards

Local Control Room Portable

Operator Station

Aux. Systems; Ballast, Heeling Bilge, Cooling Water, Fuel, Lub Oil, Grey and Black Water etc.

Aft Tunnel Thruster

Propulsion

Reserve I/O Field Bus

The metsoDNA CR user interface, DNAuse, brings clear and informative information about the controlled and monitored systems.

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As automation system developer and producer Metso is designing and testing all system components according to the environ-mental requirements as per the International Association of Classification Societies (IACS) E10 rules and each individual classification society. metsoDNA CR system is type approved by ABS, DNV, GL, KRS, LRS, RINA and RS.

Metso products have a proven marine use and quality record by the more than 700 ships that have been equipped, by Metso or VAR partners, with Damatic Classic, Damatic XD and metsoDNA CR automation systems.

The ACN family of process controllers and IO unitsThe Application & Controller Node (ACN) family of controllers and I/O units features a reliable platform from basic alarm and monitoring up to the most advanced control applications. It is scalable from the needs of a small vessel up to the largest and most advanced cruise liner or FPSO.

ACN SR1 is a small controller intended for embedded installation, ACN C20 is a compact controller used for embedded or centralized solutions while the ACN RT is a powerful rack mounted controller for centralized installa-tion. All controllers connect to the wide range of ACN I/O units. C20 and RT controllers inter-face in addition industry standard field buses like FFB, PROFIBUS, AS-i bus, CAN bus and Modbus. All controllers can be redundantly configured for optimal availability.

30 Years of System EngineeringAs a complete marine automation system supplier Metso is developing and maintaining

own tools and environment for efficient engineering and maintenance.

Engineering Database/ServerThe Engineering database/server contains all the signal tags in the IAS. It links with all the different tools of the metsoDNA CR system. Instrumentation information from the customer in e.g. spread sheet format is imported to the database/server.

DNAreportDesignerDNAreportDesigner is the tool for creating reports in the metsoDNA CR system. It is a graphical tool that enables the user to create web reports. It uses drag and drop features to easily connect history data with bar graphs, texts and numerical values in the reports.

DNAfieldAssessorDNAfieldAssessor is a set of tools for configuration and management of intelligent field devices (i.e. HART and field bus sensors).

DNAexplorerThe heart of the metsoDNA CR engineering and maintenancesystem is the DNAexplorer, which offers easy-to-use configuration and maintenance tools for the automation system. It is located in an Engineering Server and is a multiuser concept that includes tools for all engineering activities from network design, field buses, field devices, configuration of system and applications to maintenance. Applications made by the different tools are automatically loaded to the IAS run time environment.

FbCADFunction Block engineering CAD provides an illustrative and efficient graphic working environment for designing metsoDNA CR applications. It is used for designing function block diagrams for process control loops, links etc. It is also a graphic document of the application that is loaded to the IAS run time environment. FbCAD includes an extensive set of library building blocks that are put together to form a function block module.

DNAnetworkDesignerDNAnetworkDesigner is a tool used to design the layout of the metsoDNA CR system: system and field network, process controllers, I/O groups, cabinets, control room devices etc. A drag and drop method makes it easy to create and maintain the network pictures.

SeqCADSeqCAD is used to create sequence programs in a graphical working environment. Sequences with steps, conditions and actions are illustrated in the diagrams. It forms an application that is loaded to the IAS run time environment.

DNAuseEditorOperator mimic displays are made with the DNAuseEditor. This is a drawing tool used to create the operator station mimic displays, both static and dynamic objects.

Certified and Proven Components

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Many ship owners today are focused on programs for upgrades and refits of vital components in order to improve operation cost efficiency and to obtain a long vessel life span.

Metso’s Life Cycle concept consists of an economical step-by-step system upgrade path from previous and current Metso systems to future ones. This helps minimizing upgrade costs and maximizing the system and vessel perform-ance throughout the entire life cycle of the vessel.There is a continuous development of the automation system platform and different upgrade possibilities enable our customers to select a solution that fits with needs and budget.

An older user interface can be upgraded to the latest version enabling a state of the art HMI with excellent process overview and an efficient user interface dialogue. It is possible to change to new process control-lers while keeping the old I/O system and to expand with latest IO type in new segments if required. The Information System can be an add-on to systems from Damatic XD and newer. The Information System provides unrivalled tools for analyze and reporting of history data. The system can be utilized for a variety of tasks for example energy saving.

Life Cycle Customer Support

ServiceMetso provides a professional worldwide service network. We offer a wide range of services from on-call,

spares handling, scheduled visits, system upgrades to customer training. Metso has 24/7 service support available. Our service office located in Drammen, Norway,

is coordinating service requests.

TrainingMetso carries out a professional training program to enable full-scale benefit to customers who have invested in our products and solutions. Training courses are arranged on several sites around the world.

World Wide Locations

Remote DiagnosticsRemote diagnostics service enables Metso to perform preventive maintenance and give troubleshooting assistance to the crew. It requires an onboard installed firewall/VPN router connected to the automation system and to the ship’s internet. A service agrement is required for remote diagnostic.

1979 1988 1996 2000 2006 Damatic Classic Damatic XD Damatic XDi metsoDNA metsoDNA CR

Canada

United States

Mexico

Costa RicaVenezuela

PeruBrazil

Chile

Argentina

FinlandNorway

DenmarkUnited Kingdom

Belgium, The NetherlandsGermany, Switzerland, Austria

FrancePortugal

SpainItaly

EstoniaPoland

Czech Republic, SlovakiaUkraine

Slovenia, Hungary, Croatia, Macedonia, Bulgaria

Russia

Kazakhstan

Sweden

TurkeyUzbekistan

LebanonIran

United Arab Emirates

India

Ghana

Zambia

Zimbabwe

South Africa

China

Thailand

MalaysiaSingapore

Indonesia

Japan

South Korea

Taiwan

Philipphines

Australia

New Zealand

Training is vital to ensure the operational skills of the crew from operation to maintenance. It gives new personnel a good start with the automation system and ensures that they learn the system properly and safely and that they will take out all the benefits the system offers.

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Metso Automation AS, Teglverksveien 7, NO-3400 LIER, Norway, tel. +47 33 305 660Metso Automation Inc., Lentokentänkatu 11, P.O.Box 237, FI-33101 TAMPERE, Finland, tel. +35 820 483 170

www.metso.com/automation