© Metso

Metso Lokotrack LT96

Compact, efficient and intelligent

© Metso

Contents

Date Author Title2

1. The New Generation of Proven Performance2. High Capacity and Reliability leads to Profitability3. Minimum Impact on Environment4. According to customer requirements5. Setting the Standards of Mobility6. Well-designed Solutions Make Life Easier7. C96 – Jaw Crushers8. Safety as The Top Priority9. Power for Purpose10. Application Photos11. Solution for a Value Driven Customer12. Technical Specifications

LOKOTRACK LT96

© Metso

The New Generation of Proven Performance

3

LT96 and other Lokotracks have over 500 references globally

Lokotrack LT96 produces clean, precisely sized end products out of hard rock and any recycling materials equally effectively. LT96 meets the strictest

application requirements.

Lokotrack LT96 produces clean, precisely sized end products out of hard rock and any recycling materials equally effectively. LT96 meets the strictest

application requirements.

© Metso

High Capacity and Reliability leads to Profitability

LOKOTRACK LT96

4

Vibrating feeder with IC700 control for optimal feeding for highest capacity

New IC700 control system with visual and easy-to-use color display.

Total capacity is reached by combiningefficient scalping and crushing.Automated process control systemoptimizes process flow to ensureconstant high capacity

Total capacity is reached by combiningefficient scalping and crushing.Automated process control systemoptimizes process flow to ensureconstant high capacity

Proven and balanced Nordberg C96 jaw crusher with a material level sensor designed to push mobile crushing output to the next level

© Metso

Heavy duty air filtration with pre-cleaner provides longer service intervals.

New more robust crusher drive.

Focus on control system reliability, more durable and heat resistant cables.

High Capacity and Reliability leads to Profitability

LOKOTRACK LT96

© Metso

Minimum Impact on EnvironmentLOKOTRACK LT96

6

High pressure spraying system binds the dust with minimum water utilization and together with dust encapsulation improves working environment and enables crushing also in urban areas.

Excellent fuel efficiency per high quality aggregate ton achieved through an industry bechmark Caterpillar C6.6/C7 engine with latest emission requirements. Equipped with the latest EU regulated emission class of either TIER3 Stage IIIA, TIER4 Stage IIIB or TIER4FINAL Stage IV.

Minimizing dust, noise and fuel consumption is emphasized in product design and further improved with options such as high pressure water spraying system, encapsulated conveyors and discharge hoods

Minimizing dust, noise and fuel consumption is emphasized in product design and further improved with options such as high pressure water spraying system, encapsulated conveyors and discharge hoods

Dust encapsulation improves working environment and enables crushing also in urban areas.

© Metso

According to customer requirementsLOKOTRACK LT96

7

Magnet, protection plate under crusher and steel reinforced main conveyor add value in recycling applications.

Detachable 2 x 1.1 m screen unit can be used when end product sizing is required.

Active setting control (ASC) enables cost efficient crushing of slag, recycling materials or other materials that included non crushable components

Vast range of options and built infeatures make Lokotrack LT96suitable for different applicationsand processes.

Vast range of options and built infeatures make Lokotrack LT96suitable for different applicationsand processes.

© Metso

Quick relocation and setup time makealso shorter contracts profitable.Quick relocation and setup time makealso shorter contracts profitable.

Setting the Standards of MobilityLOKOTRACK LT96

8

High quality tracks can be steered with a radio remote control.

Cylinders for lifting and lowering of hopper walls for transportation

Extended main conveyor is hydraulically lowered to transport position

2.5 m width , 3.1 m height and the weight of only 28 tons make LT96 easily transportable.

© Metso

Well-designed Solutions Make Life Easier LOKOTRACK LT96

9

Hydraulics are easily accessible behind composite cover

Hydraulically operated sidewalls are safe and quick to operate

All the details have been designedkeeping customer needs in mind tomake operation, service andmaintenance quick, safe and easy.

All the details have been designedkeeping customer needs in mind tomake operation, service andmaintenance quick, safe and easy.

Hydraulic and electric connections are centralized and protected.

Easy access to fluid drainage's.

Feeder screen deck under the grizzly-For two way screening of grizzly undersize

© Metso10

C96 – Jaw CrushersLOKOTRACK LT96

Easily replaceable toggle plate and toggle

seats

Hydraulic drive enables changing

crusher rotation direction in

case of blockage

Protection plates

behind the jaw dies

Designed safety,

reliability and maintainability

in mind

Compact Jaw

Crushers built like

true Quarry Jaws

Jaw dies easy and

safe to turn and replace

Proven and balanced Nordberg C96 jaw crusher

© Metso11

C96 – Jaw CrusherLOKOTRACK LT96

ASC cylinders

Clamping cylinder

Toggle plate

Accumulator for clamping cylinder

Pressure relief valve(s)

Setting return back 

automatically after an 

overload if the crusher is automated

Automation is a standard feature in a 

LT96

Setting can be opened or closed under load

Includes toggle plate for extra 

security and reliability

Cylindar designed 

inhouse and integrated into the crusher rear header for a solid and rigid 

structure

Easy maintenance

Optional Active Settings Control

© Metso

Safety as The Top PriorityLOKOTRACK LT96

12

Numerous emergency buttons and pull cords stop the conveyors instantly if necessary.

Safety really has come first whendesigning features for Lokotrack LT96.Risks have been minimized inoperating, transporting and servicingthe unit.

Safety really has come first whendesigning features for Lokotrack LT96.Risks have been minimized inoperating, transporting and servicingthe unit.

Hydraulically operated hopper sidewalls

Service lights with mast for dark time use.

© Metso

Safety as The Top PriorityLOKOTRACK LT96

13

Protection gate over the crusher and spacious maintenance platforms according to standards guarantee safe operation

Composite technology used in covers make them more durable and lighter to handle

Low voltage electrical components have been coded and marked.

© Metso

Power for PurposeLOKOTRACK LT96

14

Caterpillar 6.6 Tier4/Tier3 produces 168 kW (415 hp).

Robust 500 mm tracks are hydraulically driven.

Fuel consumption is minimized by using flywheels of high inertia and optimal rpm.

All power produced is used forcrushing the rock, operating thesupporting functions such as feedingand conveying, and moving theequipment.

All power produced is used forcrushing the rock, operating thesupporting functions such as feedingand conveying, and moving theequipment.

© Metso

Three calibrated end products with two machines!

Perfect Combination with ST3.5LOKOTRACK LT96

Goto Saiko-Jo Ozuchi Japan

© Metso

Lokotrack LT96 + ST3.5

© Metso

Lokotrack LT96

© Metso

Lokotrack LT96

Date Author Title18

Feed from destroyed buildings in Rikuzen Takada, Japan (Tsunami area)

© Metso

LT96

E. Schulze, German recycling contractor

Date Author Title19

© Metso

LT96

Date Author Title20Demolition site in Germany

© Metso

Solution for a Value Driven CustomerLOKOTRACK LT96

21All the parts and components used in Lokotracks are the highest of quality and designed to last.

Metso is known and respected worldwide for its premium quality and performance.

Strong Metso and Lokotrack brandscombined to high qualitycomponents ensure that the re‐salevalue of LT96 remains excellent yearafter year.

Strong Metso and Lokotrack brandscombined to high qualitycomponents ensure that the re‐salevalue of LT96 remains excellent yearafter year.

© Metso22

LT96

PerformanceMaximum feed size up to 450 mm 1`5”

Main conveyor discharge height 2600 mm 8’6”

Transport (standard)

Length 12450 mm 40'10''

Width 2500 mm 8`2''

Height 3100 mm 10'2''

Weight 27000 kg 60000 lbs

Working (standard)

Length 12450 mm 40’10”

Width 2700 mm 8’10”

Technical SpecificationsDimensions

LOKOTRACK LT96

© Metso23

LT96

HopperVolume 4 m³ 5 yd³

Material Wear resistant steel

FeederMounting

Type TK9-32-2V

Width 950 mm 2’7”

Length 3200 mm 29’6”

Grizzly Length 800 mm 2`8”

Drive Hydraulic

LT96

Crusher

Type C96

Max feed opening 930 mm 3`1”

Crusher drive Hydraulic

Speed 340 rpm

Max feed size 450 mm 1`5”

Min css (Hard Rock) 60 mm 2”

Max css (Hard Rock) 180 mm 7”

Min css (Recycling) 25 mm 1”

Max css (Recycling) 105 mm 4”

Technical SpecificationsFeeder and Crusher

LOKOTRACK LT96

© Metso24

LT96

Mainconveyor

Type H8-9

Width x length 800 mm x 9000 mm 2’7” x 29’6”

Drive Hydraulic

Hydraulic motor Rexroth MCR05C380

Tracks

Track size D4

Track shoe width 500 mm 1’10”

Track length C-C 3325 mm 10’10”

Track manufacturer Berco

Final drive

Lohmann + Stolterfoht GFT36 T3 A10VT45HZ/10W300NN31B01

LT96

Engine and transmission

Engine type CAT C6.6 Acert Tier3

Engine power 168 kW 225 hp

Air filtration Donaldson FRG 13 two stage

Fuel tank volume 500 l 132 gal

Hydraulic pumps Hydromatic

Hydraulic motors Danfoss Rexroth

Hydraulic valves Danfoss

Hydraulic tank volume 400 l 105 gal

Control system

Control system IC700

Main control panel on the side of LT

Stop/Start, drive speed, lights, other controls

Track control panel Carrying harness with 8 m (26`)cable

Technical SpecificationsOther modules

LOKOTRACK LT96

© Metso25

Standard

Feed conveyor & Hopper

Vibrating feeder TK9-32-2V

Feed hopper 4 m³ (5 yd³)

Metal detector as standard

Crusher material level sensor

Crusher

Nordberg C96 jaw crusher

Automatic electric lubrication unit

Quarry and Recycling

Main conveyor Main conveyor H8-9

EngineCaterpillar C6.6 Temperature controlled cooling fan

Filter cartridge kit for first service of engine

Other

Remote control with cable

Standard beige and grey color

Manuals with language versions

Display unit with language versions

Optional

Main conveyor

Magnetic separator to main conveyor

Dust encapsulation for conveyor

Discharge hood for conveyor

Engine Pre-heater for engine

Other

High pressure water spraying system with pump

Fuel pump

Remote radio control

Special color

List of featuresLOKOTRACK LT96

© Metso