METS Tech Talks

Honing in on Zero Harm –What’s Next in Safety Technologies?

Wednesday 6th May 2020

Part 1 – What Lies Beneath – The Latest in ExplorationWednesday 8th April

Part 2 – People are Paramount – New Solutions to Optimise the WorkforceWednesday 15th April

Part 3 – Operating with a Crystal Ball – Predicting Future FailuresWednesday 22nd April

Part 4 – A Strong Global Citizen – Minimising Mining’s FootprintWednesday 29th April

Part 5 – Honing in on Zero Harm – What’s Next in Safety Technologies? Wednesday 6th May

Part 6 – Cleaning up our Act – Emerging Innovations in Water & Waste ManagementWednesday 13th May

Part 7 – Advanced Mining Manufacturing – Reducing Total Cost of OwnershipWednesday 20th May

Part 8 – Man and Machine – Leveraging Data for Business ValueWednesday 27th May

Part 9 – Leaving a Lasting Legacy – Sharing Benefits with StakeholdersWednesday 3rd June www.austmine.com.au

METS Tech Talks Webinar Series

www.austmine.com.au

Today’s Session

USING NATURAL LANGUAGE

PROCESSING TO MAKE

SAFETY RISKS MORE VISIBLE

ARTIFICIAL INTELLIGENCE PLATFORM

What happens when someone

gets seriously injured or loses

their life at an organisation?

For a relatively small organisation,

there can be thousands of text heavy

reports, that would take large teams of

people YEARS to read through

THERE IS JUST TOO MUCH DATA...

IMAGINE AI READING DATA LIKE A SAFETY PROFESSIONAL

SELECTED IDENTIFIED RISKS

(FUSIONS)EXISTING SAFETY DATAPROPRIETARY MACHINE

LEARNING PROCESS

Incident Data

Cultural Data

Observation Data

Hazards &

Behaviours

Natural Language

Processing

PRIVATE AND CONFIDENTIAL

AI now shows never before seen insights

by combining existing incident,

observation, behaviour and cultural data,

and proprietary natural language

processing to represent data Fusions.

WHAT IT DOES: SAFETY DATA

NEVER LOOKED LIKE THIS BEFORE

PRIVATE AND CONFIDENTIAL

Irregular volume of large vehicles

combined with drivers not watching

where they are going (eyes on task).

This Fusion identifies a previously

undetectable potential for a serious

incident or fatality

Fuel spills combined with poor

house keeping identifies a

high explosion potential in this

Fusion

This scattered fusion identifies areas

of poor quality reporting and

observations

This Fusion helped identify possible

falsification of KPIs and hazards

where incidents occur on-site but are

reported as happening at ”camp”

IN DETAIL: SAFETY DATANEVER LOOKED LIKE THIS BEFORE

PRIVATE AND CONFIDENTIAL

Darren Phillips

Contact us 0414 656 830

Darren@fusable.co

www.fusable.co

TECH TALK

CRITICAL OUTCOMES FOR THE

MINING INDUSTRYRhys Crabb

Asia Pacific Solution Architect Leader

Honeywell Building Technologies

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved.

CONNECT, COMMAND AND CONTROL

DESIGNED

FOR

EVERYDAY

OPERATIONS

& INCIDENT

MANAGEMENT

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved.

SAFE RESILIENT EFFICIENT

IMPROVE DECISIONS

Enhanced situational awareness on a

zoomable map with critical Power &

Cooling, Fire, Building Controls,

Security, and more…

Faster response with an intuitive

interface to facilitate business

continuity

Simple operation promoting increased

productivity, reduced training and

greater cross-skilling

Consistent approach with automated

standard operating procedures (SOPs,

EOPs)

Integrated systems for facility-wide

overview and automation

TAKE CONTROLTHROUGH INTEGRATION

Achieve enhanced situational

awareness to more effectively

assess what is happening during

an incident, initiate the

appropriate incident workflows,

and better monitor and control

security and FM team’s response.

Collaborate between users

through the system or work

together on the Command Wall.

RESPOND FASTER

Reduce the potential for

problems escalating and

mitigate risk using intuitive

zoomable maps and

orchestration that get you to the

source of the issue quickly.

Guided incident response

promotes the correct response

with less training and maintains

a record of events for evidence

and process improvements.

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved. 15

MEDICAL & SAFETY INCIDENTINCIDENT

1 2 3

1. Operator identified staff down via CCTV footage.

2. Contacts a safety leader closest to the incident to verify the emergency.

3. Once confirmed initiates incident workflow.

1. A SOP and a video recording is automatically triggered.

2. Medical staff are notified, ambulance is requested,

3. Email is sent to reception/gate for site access.

1. Operator logs all movement and responses during the medical emergency

2. All actions tracked in system for post incident analysis and compliance reporting

3. Operations Incident Package emailed for debrief with management.

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved. 16

EQUIPMENT FAILURE INCIDENT

1 2 3

1. Mill or Crusher starts to develop

different motion

2. CCTV AI picks it up inconsistency

3. Alarm is raised in control room.

4. CCS opens deep zoomable map

and location where problem

occurred.

5. SOP activated providing operator

step by step guidance

RESOLVEOBSERVE INVESTIGATE

1. Operator watches video stream

2. Using remote diagnostic operator

drills down

3. Required to shut down machine.

4. Initiates Procedure (evacuation,

siren, stop production…)

5. Specialist activated to investigate

1. Specialist initiates restart

procedure

2. Faulty equipment is serviced

3. Details logged in safety report for

analysis.

4. New parts ordered

5. SOP Closed Case closed

IDENTIFY RISK AND SEE THE BIG PICTURE FASTER.

INTEGRATION OF SYSTEMS FOR FASTER ROOT CAUSE IDENTIFICATION

ENFORCED PROCEDURES REDUCE THE DURATION OF THE INCIDENT

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved.

HONEYWELL OVERVIEW

BUILDING TECHNOLOGIES

Integrated Security and Fire Detection

SMART Building & infrastructure

Management systems

Critical Building Command and

Control solutions

Open Software Connecting “Internet

Of Things” in Buildings

PERFORMANCE MATERIALSAND TECHNOLOGIES

Refining and Petrochemical Catalysts

Gas Processing Modular Offerings

Solstice® LGWP Materials

SmartLine Transmitters

Asset Optimization Software

AEROSPACE

Mechanical, Cockpit, and Software

Offerings From Nose to Tail

Apps, Services, Maintenance,

Subscriptions

End-to-End Connectivity Solutions

From Hardware to Airtime

Turbochargers for Fuel Efficiency

SAFETY AND PRODUCTIVITY SOLUTIONS

Wireless, Voice, Mobility, Data

Analytic Solutions for Workers

Warehouse Automation

Keeping Workers Safe

NYSE: HON | ~970 sites | ~110,000 employees | Charlotte, N.C. headquarters | Fortune 100

Honeywell Confidential - ©2020 by Honeywell International Inc. All rights reserved.

HEXAGON MINEPROTECTMARCOS BAYUELO, PORTFOLIO MANAGER

MAY, 2020

WHATS NEXT ON TRAFFIC SAFETY SOLUTIONS

Safety Technology: Smarter in every single aspect

On Board Technology:

▪ Technologies interoperability

▪ Unparalleled sensor capabilities under smaller foot print

▪ AI integration within edge computing

▪ Human factor focus for UI/UX design and integration

Data Analytics and Business Intelligence:

▪ Exponential data creation and transmission

▪ Data to Actions workflows

▪ Cross-Functional data correlation

▪ Connect geospatial and quantitative data

▪ Mobile devices access to information

HxGN MineProtect

The future of safety technology

• Interoperability and simplicity.

• One Solution for multiple applications.

• Single source of information for all your risks.

• Creating smart information for multiple source of data.

“Near miss due to a microsleep?”

On-Board Technologies Data Visualization – Business Intelligence

QD205

Intuitive Single UI

Compact AI Tech.

Interoperability

Smart Notifications

Edge Computing

Data correlation for risk analysis.

Ease for Management

HxGN Safety Analytics

Collision Avoidance

Pedestrian Protection

Tracking Radars

Fatigue and Distraction Management

Vehicle Intervention

IDS Slope Stability

From data generation to safety culture

• Change and improve behavior of workforce.

Ex.

• 80% Increased Near Misses Reporting.

• 40% Increased call for fatigued breaks.

• 90% Reduction of none compliance.

• Review the performance towards the future state of “Zero Harm”

• Positive behavior reinforcement.

• Incidents reductions

• Re-education and business improvements.

• Shift Changes, Break Inclusion.

• Dangerous Intersections.

Critical Events Immediate replay/video Feedback

Review daily/weekly reports and risk locations

Analyze Trends and KPIs

Real Time Operational

Feedback

Re-Education and Business

Improvements

Business outcomes Review

HxGN Safety Analytics

Technology, workforce and business outcomes

EDUCATION

• Personal life and habits.

• Work hour rosters. • Journey

management.

“Transform”

PREDICTIVE

• Sleep patterns, Shift schedules.

• Wearable and analysis technology.

“Prevent”

ZERO HARM CULTURE

REAL TIME

• Assistance to operators.

• Vehicle Intervention.

• Real-Time On board AI technology.

“Avoid”

ANALYTICS

• Re-education operators.

• Business outcome performance.

“Monitor and Improve”

Solution for all Pillars of Operator Behaviour

From Safety Analytics Data to Results

53% machine to machine accidents reduction in a mine with

more than 250 haul trucks in South America.

>60% reduction on critical events detected from the safety

technology.

25

S60 SCALER

26

A dedicated fully remote controlled, diesel powered crawler vehicle designed specifically for high wall scaling and bench/berm material recovery in open cut mines.

A MINING TOOL TAKING SAFETY TO A HIGHER LEVEL OF COMMITMENT

THE RATIONALE

✓ To remove the human element in high wall rock spalling maintenance and removal of rock fall material on inaccessible benches/berms

✓ To provide the safest possible, highly productive mechanical tool for the maintenance of high wall rock spalling and to allow continuous mine operations under benches/berms by removing rock hang-ups on inaccessible benches/berms.

27

INHERENT SAFETY DRIVERS

OVERVIEW

The underlying design feature is to provide a stable horizontal mechanical platform whilst allowing the conventional operation of a common excavator.

28

FROM THIS

MITIGATING THE RISK

TO THISTO THIS

OVERVIEW CONTINUED…

29

✓Optimum breakout forces and ground engagement geometry.

✓360 degree rotational head with quick attach system on stick

✓ Stabilisation arms (retractable)

OPTIMISING MULTIDIRECTIONAL TOOL FUNCTIONALITY

OVERVIEW CONTINUED…

30

STANDARD ATTACHMENTS

✓ Quick attach hitch – tilt/rotator (360 degree)

✓Rock Bucket (300-600mm)

✓Ripper

✓Hydraulic Hammer

✓Onboard fire Suppression System

OPTIMISING FLEXIBILITY

OVERVIEW CONTINUED…

31

CAMERA PROJECTIONS

✓5 x broad focus. ✓ 1 x Carnegie MultiSense S21B - 3D advanced robotic vision

technology.

OPTIMISING SURROUND VISIBILITY WITH AUGMENTED REALITY CONTROL

THE COMMAND STATION

32

Tandem trailer (representative only). Tow configuration options.

✓ Highly portable.

✓ Rapid deployment.

✓ Self-contained and air conditioned.

REMOTE WIFI CONNECTIVITY

THE COMMAND STATION CONTINUED…

33

✓ Simulation of the true and natural operation of the excavator.

✓ Enhanced visual tools.

✓Machine interlocks.

INTRINSIC OPERATOR CONTROL

THE COMMAND STATION CONTINUED…

34

✓ Designed for operator comfort.✓ Touch screen and finger tip joystick control.✓WiFi Cloud connected interfaced for remote management and machine diagnostics.

SUSTAINABLE OPERATOR COMFORT

35

AN ADVANCED, REVOLUTIONARY STEP IN OPEN-PIT

HIGH WALL SAFETY MANAGEMENT.

Rev06

Smart compliance process automation that improves safety outcomes

passport 360.com.au

Safety Compliance and Process automation

What is the cost of compliance?

Scene’s like this one, drove us to seek a better solution..

What if we could leverage the latest technology

in Machine learning and Analytics to improve

compliance and speed up the process?

Is there a simpler way?

When safety compliance is a long, complex

and confusing process, corners are cut, and

motivation drops. Frustration levels are high,

and we loose buy in.

Safety starts and ends with people

We focus on Service Providers

and simplifying safety compliance

to support ZERO HARM

Passport 360

Passport 360 provides an integration layer that

allows Service providers to self manage their

safety, consolidates critical data and automates

processes to give you a simple way to manage

compliance processes effectively

Passport 360 + Microsoft Azure

All stakeholders can access the

information they need to comply in a

simple and seamless interface

Improve your safety risk outcomes with a

holistic view of all the critical data in one

place

Save time as stakeholders manage their

data and bring it with them to speed up

onboarding

Passport 360 leverages the latest Azure

technology to provide clients with a fully

integrated cloud solution to their

compliance needs

Improved Visibility Consolidated critical Information

Creating visibility

PA

SS

PO

RT

360Client Internal Systems Service Providers

Passport 360 allows access to certain information

Passport 360 Consolidates Data and Reduces duplication

Advanced Analytics

Provide actionable insights

Uses AI and Automation to speed up safety processes

Operations Human Resources Supply ChainSafetyEngineering

BP

Pro

cess

Employee registration Induction Equipment inspectionOREP process

• Safety file completion

• Info file completion

• Review of submissions

• Vendor creation in SAP HR

• Creation of position in SAP

• Generation applicant number

• Scheduling of medical

• Perform medical

• Capture medical on system

• Declaration of “Fit for

purpose"

• System input

• Generation of "employee

number"

• Site-specific training and

induction

• "Declaration of competence"

• Issue of access card

• Perform equipment

inspection at mine

Onboarding documentation

3+ weeks 2+ weeks 1 week 1+ weeks 2+ weeks

SHEC/HR Sustainability HR HR Engineering

9 Weeks

Process Automation

Sample for Concurrent Processing

Equipment inspectionOREP processOnboarding documentation

1 week 1 week 2 weeks

Employee Registration

Induction

4 Weeks

1 week

1 week

Saved 5 weeks

Example Onboarding Lead Time Detail

PROMINET COAL MINE

Continuous Improvement

Identifies Process Bottlenecks

Process time shortened by Machine learning

Example: Desk-Top Audit Process

Example: Onboarding Process

Examples:

• Virtual Safety Assistant improves responses and can action

more tasks autonomously over time

• Predictive responses and document validations become

more efficient overtime

Machine learning shortens the process over time

Safety information consolidated with seamless integration

Analytics provide insights allow for process improvement

Machine Learning and Automation reduces time and bottlenecks

Technology adding essential value to safety compliance

Are your safety processes efficient?

Do you have full visibility into Contractor Compliance?

Learn more: www.passport360.com.au

Find us on the Microsoft Appsource and the Azure

Marketplace

HONING IN ON ZERO HARM

EARLY FIRE DETECTION ON MINE CONVEYORS USING DISTRIBUTED TEMPERATURE SENSING

Ubaldo Torre

Director, Advanced Photonics Australia

Current approaches to

fires in minesFire detection in mines:

• Spot checks only

• Costly maintenance

• Power required

• Vague fire location details

Leads to reduced staff safety, less effective

evacuations, less equipment protection, more

downtime.

The Ultimate Mine Fire

Protection System

A better approach:

• Accredited for fire detection

• Successfully deployed on underground and

surface mine conveyors and mobile

machines in Australia

• Detects earliest signs of fire - 24 x 7 remote

temperature monitoring

• Total coverage over large areas

• Detection to within 0.5m

• No maintenance required

CURRENT APPLICATIONS

GLENCORE BULGA

COAL HANDLING

PREPARATION

PLANT

Monitoring 8 surface

conveyors & 3 reclaim

tunnels

UNDERGROUND

MINE

Monitoring 25 km of

underground tunnels and 5

conveyors including their

drive head areas

OTHER

APPLICATIONS

• Mine shovels

CONTACT UBALDO TORRE

ubaldo.torre@apapl.com.au

0421 516 600

WWW. ADVANCEDPHOTONICSAUSTRALIA .COM. AU

Free Assessment for

Austmine Members

Find out how our DTS system can work on your site

www.austmine.com.au

Questions?

Wednesday 13th May, 12.30 – 1.15pm AEST

www.austmine.com.au

Part 6: Cleaning Up Our Act – Emerging Innovations in Water & Waste Management