METALMAN AUTO PRIVATE LIMITED

“Let us Grow Together”

Company Profile

2

Synopsis

01 Overview 07 Engineering Centre

02 Promoters 08 Products

03 Sister Concerns 09 Quality & Awards

04 Vision, Mission, Philosophy & Policy 10 Customers

05 Group Overview 11 Project Management

06 Our Expertise 12 Company Social Responsibility

Company Profile

3

Journey of More than 30 Years

Engaged in Manufacturing of Sheet Metal, Tubular, Light & Heavy

Fabricated Assemblies, Sub-Assemblies, Parts with all types of Surface

Finishing In House.

Plants are Certified

with ISO 14001:2004,

OHSAS 18001:2007 &

ISO/TS 16949:2009

From first plant in 1986 , Metalman has

grown to establish 10-plants (Including

Engineering Centre) along with 2

additional sister concerns & 1 JV.

2500 employees across all Indian

plants which includes more than 250

engineers, catering as Tier 1 and Tier 2

to Indian and Overseas OEMs.

Overview

Company Profile

4

Mr. Navneet Jairath M.D.

Navneet Jairath graduated from Arya College,

Ludhiana. After having 7 years working experience

from Clerk to Factory Manager post in different

reputed organizations of India, started his business

career in 1976 looking after Marketing, Financing &

Business Administration in the organization.

Mr. Bikramjit Bembi Chairman

Bikramjit Bembi after doing graduation in

Science in 1972, pursued for higher studies in

Metal finishing in UK. Attained Fellowship of

Institute of Metal Finishing in 1976, along with

rich Industrial experience of practical work in

UK.

Mr. Sachin Bembi Director

Sachin Bembi is graduate in BBA (Hons.) from

American College in London. He is responsible for

International Marketing and Management of Allied

Engineering goods like Bicycle Parts, Hand Tools,

Scaffolding for market since 1999 to 2008.

Mr. Nishant Jairath Director

Nishant Jairath is a BA/BSc.(Hons.) graduate

from De Montfort University in Leicester, UK. He

has also completed advanced course in

Financial Management from Cornell University,

USA. He is responsible for overall Operations,

Marketing, HR & IT.

Promoters

Company Profile

5

Sister Concerns

With a small beginning in 1976 for

Electroplating & Metal finishing job

work for Bicycle and Auto Industries.

The firm has expanded and diversified

to manufacture a vast range of Tubular

and Sheet metal pressed fabricated

and surface treated components and

assemblies with a group turnover of 65

Crores.

Campbell International was established

in 1992 for export of light engineering

items like Bicycle parts, Hand tools

Scaffoldings and Auto parts.

Campbell International later added

manufacturing unit in year 2006 for

various forgings of Auto parts, Hand

Tools and other components for

exports and Indian customers.

Established in 2010, Metalman

Microturners (MMT) is engaged in

manufacturing of Sheet Metal, Tubular,

Light Fabricated Assemblies , Facilities.

For all types of surface treatments

such as ACED painting, Powder

coating, H.R. Painting etc. MMT follows

TPM as business in excellence in tool

and has over 800 employees and 200

engineers.

Company Profile

6

Our Policy

To Supply the best Quality Products at

Competitive Price and at Right Time.

Our Mission

To consistently exceed customer expectations by

manufacturing quality products through innovative

manufacturing & engineering methodologies.

Philosophy

We believe in let us grow together

Our Vision

Dedicated to create value by being an inspiring

& reliable partner to our customers & stakeholder

community.

Vision, Mission, Philosophy and Policy

GROUP OVERVIEW

Company Profile

8

Locations

Ludhiana

• National Industries

• Campbell Industries

Indore

• Metalman Auto ( P ) Ltd. Unit-I

• Metalman Auto ( P ) Ltd. Unit-II

Mysore

• Metalman Auto ( P ) Ltd.

Aurangabad

• Metalman Auto ( P ) Ltd. Unit –I (B-31)

• Metalman Auto ( P ) Ltd. Unit -II (B-17)

• Metalman Auto ( P ) Ltd. Unit –III (B-12)

• Centre for Excellence & Tool Room (C-126)

New Delhi

• Corporate Office

• Centre for Excellence

Dharuhera

• Metalman Microturners JV

Pantnagar

• Metalman Microturners JV

Hosur

• Metalman Auto ( P ) Ltd

Chennai

• Metalman Auto ( P ) Ltd.

Corporate Office Sister Concerns Joint Venture Upcoming (Plants)Plants

Company Profile

9

Start Production in 2018 at locations (Hosur, Chennai & Mysore)

Infrastructure & PlantsMETALMAN AUTO ( P ) LTD.

NEW DELHI

METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-III (B-12)

METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-I (B-31)

METALMAN AUTO ( P ) LTD.

AURANGABAD UNIT-II (B-17)

METALMAN AUTO ( P ) LTD.

INDORE (PITHAMPUR UNIT)AUTOMAN

INDORE (PITHAMPUR UNIT)

METALMAN MICROTURNERS

PANTNAGARMETALMAN MICROTURNERS

DHARUHERANATIONAL INDUSTRIES

LUDHIANA

ENGINEERING CENTRE

AURANGABAD (C-126)

Company Profile

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0

100

200

300

400

500

600

700

800

2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018

518 509 470 474547

614656

84

27982

3440

Total Revenue INR (Cr.), USD (Mn.), Euro (Mn.)

$ 7

6€

65

.6

$ 7

4€

64

.4

$ 8

1

€ 7

0.1

$ 1

11

€

95

.3

$ 9

2

€ 7

9.6

$ 9

5

€ 8

2

₹ 518 ₹ 509₹ 554

₹ 753

₹ 629

₹ 696

Sub Assembly (in ₹) Without Sub Assembly (in ₹)

$ 1

02

€ 8

8

₹ 648

Company Profile

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2011-2012 2012-2013 2013-2014 2014-2015 2015-2016 2016-2017 2017-2018

497 486 445 453517

580654

84

27982

3440

Revenue Domestic / Exports INR (Cr.), USD (Mn.), Euro (Mn.)

₹ 21₹ 23

₹ 25

₹ 21

₹ 30

₹ 34

Exports

₹ 486

₹ 529

₹ 732

₹ 599₹ 614

Domestic

₹ 497

$ 7

3

€ 6

2.9

$ 7

1€

61

.5

$ 7

7€

67

$ 1

07

€

92

.6

$ 8

8

€ 7

5.8

$ 9

0

€ 7

7.7

€ 2.6

$ 3.3

€ 2.9

$ 3.5

€ 3.1

$ 3.8

€ 3.0

$ 3.3

€ 3.8

$ 4.6

€ 4.3

$ 5.2

Sub Assembly (in ₹) Without Sub Assembly (in ₹)

€ 3.1

$ 3.7

₹ 24.5

₹ 672

2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18

$ 9

8

€ 8

5

Company Profile

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Vehicle Wise Sales

2 Wheeler 83.2%

3 Wheeler 6.4%

4 Wheeler 3.8%

Construction Eq. 6.1%

Tractor 0.5%

OUR EXPERTISE

Company Profile

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Robotic Welding

Full Automated Welding Line Over 250+ Welding Robots.

We Assemble 10,000 Motor Cycles Chassis Everyday.

Company Profile

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Stamping Presses

Mechanical and Hydraulic presses (Qty. 25+) Ranging from 100T to 600T Capacity.

Company Profile

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CNC Tube Bending

3 Axis and 5 Axis Pipe Bending Machines from Electropneumatics and YLM

Capabilities to Bend (65 mm Dia.).

Company Profile

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Other Tubular Process

▪ Notching - V-shaped indentation. Metalman Auto has more than 6 In-house made PLC Controlled Tube Notch Forming machines.

▪ Swaging - A process to reduce the cross section

▪ Flaring - Type of Cold Forging , using mandrel to increase the tube diameter.▪ End Forming - Type of Cold Forging to give a desired shape to ends using SPM.▪ Fine Boring – Highly precise boring process executed by the special fine boring SPM

Company Profile

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Machining CNC

Full Fledged Machine Shop having CNC Machines & SPMs.

Company Profile

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Roll Forming

Wheel Rim front and rear of Motorcycle integrated with Butt & Seam Welding with automized

buffing. Mud Guards front & rear and Muffler Parts for Motorcycle.

Company Profile

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Surface Finishing

Surface Finishing Plants of Ni-Cr Plating, Zn-Ni Plating, Powder Coating,

Spray Painting, CED/KTL Painting.

Company Profile

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Laser & Gas Cutting

Laser Cutting with Bed Size upto 4 X 2 Meters and it’s Cutting thickness is up to 20 mm.

CNG Gas Cutting with Bed Size upto 7.25 X 2.6 Meters and it’s Cutting thickness is up to 250 mm.

Company Profile

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Press Brake

Press Brake Machine ranging from 125 T to 450 T with bed size of 3 Meters.

Company Profile

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Assembly Lines

We Assemble 10,000 Motor Cycles Chassis Everyday and

500+ Semi dressed Cabin Assembly.

Company Profile

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Heavy Fabrication

Heavy Fabrication for Earth Moving Equipment’s & Tractors.

Company Profile

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SPM Manufacturing

In-House Manufacturing of Welding SPMs (Fine Boring, Radial Drilling)

ENGINEERING CENTRE

Company Profile

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Engineering Centre :

• Capability to develop In-house Fixtures, Tools and Gauges.

• VAVE/ ECN for cost and process optimization.

• Co-designing of New & Existing components.

• Benchmarking & Reverse Engineering.

• Simulation capabilities using different Software’s.

Comprises the Following Facilities:

• Software in use - PRO-E, UG-NX, Auto CAD

• 3D Laser Scanner- Poly works, Portable CMM-FARO

• CREO 3.0- Fatigue Advisor & Tolerance Analysis.

• VMC, Laser Cutting, Mechanical Press for Proto Build.

Engineering Centre

Engineering Centre of Excellence

Company Profile

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Tool Room

CSIR Certified R&D Centre and Tool Room with State of the Art Facility

to Develop Fixtures, Tools, Gauges & Prototypes.

PRODUCTS

Company Profile

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Two Wheelers

Motorcycle Handle (Steering)

Motorcycle Sub Assembly

Chain CaseCarrier Frame

Muffler Assembly (HR Painting) Muffler Assembly (Chrome Plating)

Company Profile

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Two Wheelers

Air Cover

Foot Step

Main (Center) Stand Side Stand Foot Rest

Step Pillion Brake Lever Gear Lever

Company Profile

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Three Wheelers

Driver Cabin

Floor Board

W ind Shield Cabin Door

Mud Guard

Company Profile

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Four Wheelers

Seat Frame Base

Seat Frame BackTorsion Link Rod

Head Rest Tube Head Rest Rod

Shock Absorber Link

Oil Pan

Exhaust Hanger

Company Profile

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Driver Cabin Half Cabin ROPS Assembly Exhaust Assembly

Tractors

Company Profile

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Earth Moving Equipment's

Tower Frame Control Arm Driver Platform Roof Crowd

Driver Cabin Loader Arm Roller Frame Boom Box

QUALITY

Company Profile

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Testing & Product Validation Labs

•Weld Penetration •Surface Treatment •Laser and CMM Scanning

Company Profile

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Certifications

Plants are Certified with

ISO 14001:2004 , OHSAS 18001:2007 & ISO/TS 16949:2009

Award for Case Study Competition

Innovation/Automation

By ACMA

Gold Performance Award

by CCQC-QCFI

BAL TPM Excellence Award

by Bajaj Auto

BAL Gold Award for Quality

by Bajaj Auto

Recent Awards

CUSTOMERS

Company Profile

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Direct & Indirect Customers

Direct Customers

Indirect Customers

Company Profile

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Marketing

Customer

RFQ

RFQ

Release

Feasibility

Feasibility Done

RM, Process, Quality,

Packaging, Logistics

Project

Feasibility

Quote

Preparation

Quote

Submission

to Customer

Project Management – Order Acquisition

Planning resources through CFT approach close review

&

Monitoring transparency with customer

Company Profile

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Business

Award

Project

Kick Off

CFT

Formation

Detailed

Feasibility RM,

Process, Quality,

Packaging, Logistics

5M Time Plan

Preparation

Agreement

with Customer

on Time Plan

& Feasibility

Issue

Tool

Development

Equipment

Installation

Trail & Sample

Submission

PPAP &

Run @ Rate

Startup

Production

Project Management – Project Delivery

Planning resources through CFT approach close review

&

Monitoring transparency with customer

COMPANY SOCIAL

RESPONSIBILITY

Company Profile

45

CSR ActivitySwachh Bharat Abhiyan

Tree Plantation Drive Raksha Bandhan with Blind Women

Blood Donation DriveHealthy Living

Distributions of Clothes and Sweets

www.metalmanauto.com | e-mail: info@metalmanauto.com

THANK YOU

CORPORATE OFFICE

1st Floor, JMK Tower, 44/5, Kapashera Estate, NH-8,

(Delhi-Gurgaon Border), New Delhi - 110037, INDIA.

Tel: +91 240 665 2444, Extn: 500