Metalex First Article Undulator Shipment from ANL to SLAC 6/9-12/06 Details: The Undulator Segment...
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Metalex First Article Undulator Shipment from ANL to SLAC 6/9-12/06 Details : • The Undulator Segment was Bolted to the Bottom of the Shipping Crate Using 2 Rubber Engine Shock Mounts. Additionally, Inner Tubes were Placed Around the Undulator Segment Along the Length. • Two ShockLog Monitors were Used to Monitor the Tri-Axial Shock, Temperature, Relative Humidity and Barometric Pressure During Transport. One Monitor was Bolted to the Inside of the Crate Wall (Monitor 1), and the Other Monitor was Bolted Directly to the Top of the Undulator (Monitor 2). • The Unit was Prepared for Shipment at ANL on 6/9/06 Starting at around 12:00 PM and Left ANL at around 5:00 PM. • The Unit Traveled by Truck to SLAC and Arrived on 6/12/06 and was Unloaded at Approximately 10:00 AM SLAC Time.
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Transcript of Metalex First Article Undulator Shipment from ANL to SLAC 6/9-12/06 Details: The Undulator Segment...
Metalex First Article Undulator Shipment from ANL to SLAC 6/9-12/06Details:
• The Undulator Segment was Bolted to the Bottom of the Shipping Crate Using 2 Rubber Engine Shock Mounts. Additionally, Inner Tubes were Placed Around the Undulator Segment Along the Length.
• Two ShockLog Monitors were Used to Monitor the Tri-Axial Shock,Temperature, Relative Humidity and Barometric Pressure During Transport.One Monitor was Bolted to the Inside of the Crate Wall (Monitor 1), and theOther Monitor was Bolted Directly to the Top of the Undulator (Monitor 2).
• The Unit was Prepared for Shipment at ANL on 6/9/06 Starting at around12:00 PM and Left ANL at around 5:00 PM.
• The Unit Traveled by Truck to SLAC and Arrived on 6/12/06 and was Unloadedat Approximately 10:00 AM SLAC Time.
• Both ShockLog Monitors were set as Follows:
Acceleration Wake Up 1.5 g’s Monitor 1: Y-vertical, Z-horizontal wrt truckAcceleration Warning 3.0 g’s Monitor 2: Z-vertical, Y-horizontal wrt truckAccleleration Alarm 4.0 g’s
Report of file "M onitor1"
Comment 6/9/06 Sensor 13753 Undulator Crate WallReport Start: 09/06/06 12:00 Download Date 19/06/06 10:10
End: 17/06/06 18:36 Recorded Duration 198 hours, 36 minutesSerial No 13753 HPT S/N 681
Min MaxInternal Temperature (°C) +17.6 +34.5Humidity (%RH) 37.0 55.7Pressure (Bar) 0.735 1.035External Temperature (°C) +16.7 +34.3
Time Slots graph
1 2 3 8 3 1
To ta l Slo ts = 2 3 8 3 1Sta rt Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 1 :5 9 En d Time (Va lid ) 1 7 /0 6 /2 0 0 6 1 8 :3 7 :2 9
-4 0
-1 5
1 0
3 5
6 0
8 5 In te rn a l Te mp 2 3 .1 /2 3 .6 °C Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 1 :5 9
0
2
4
6
8
1 0 ma x Pk Z 0 .0 /1 3 .3 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 1 :5 9
0
2
4
6
8
1 0 ma x Pk Y 0 .0 /1 2 .5 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 1 :5 9
0
2
4
6
8
1 0 ma x Pk X 0 .1 /4 .1 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 1 :5 9
Setup Name opcheckStart Date 09/06/2006 12:00:00Accelerometers Event Slots SummariesRange 10gAcc Wake 1.5gAcc Warn 3gAcc Alarm 4g
Record Length 16kMax Record Time 32sMax no. of events 100Not Always Max
Interval 30sTotal run time 8 daysMax no. of slots 23831Channels:max Pk X, max Pk Y, max Pk Z, Internal Temp, Humidity, Pressure, External Temp
Interval 20 minsTotal run time 7 days 2 hrs
100 Events (40 Warnings, 60 Alarms)
Summary of Peak Accelerations
0
8
16
24
32
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95Event Number
16.81
Acceleration (g)
Most Severe Event
-10.0
-7.5
-5.0
-2.5
0.0
+2.5
+5.0
+7.5
+10.0
0.0 1.6 3.2 4.8 6.39 7.99 9.59 11.19 12.79 14.39 15.98
g
Seconds
Event 42 from ShockLog recorder 13753 logged at 12/06/2006 12:03:23X Y Z
Event Axis Date/time Modulus (g) Temp (°C)First Alarm 2 Z 09/06/2006 15:00:23 5.97 23.6First Warning 0 Z 09/06/2006 14:53:23 3.6 23.6Most Severe 42 Z 12/06/2006 12:03:23 16.8 19.4
Metalex First Article Shipment from ANL to SLAC 6/9-12/06ShockLog Monitor Mounted to Crate Wall
Unload at SLAC9/12/06 10:00AM
Prep. at ANL6/9/06 3:00 PM
Metalex First Article Undulator Shipment to SLAC 6/9-12/06Maximum Acceleration-Crate Wall of Shipping Container
0
2
4
6
8
10
12
14
6/9/2006 0:00 6/9/2006 12:00 6/10/2006 0:00 6/10/200612:00
6/11/2006 0:00 6/11/200612:00
6/12/2006 0:00 6/12/200612:00
6/13/2006 0:00
Date and Time
Max
imum
Acc
eler
atio
n (g
's)
Max Pk X
Max Pk Y
Max Pk Z
Monitor 1
Metalex First Article Undulator Shipment to SLAC 6/9-12/06Most Severe Event Unloading at SLAC
Event 42
-15
-10
-5
0
5
10
15
0 2 4 6 8 10 12 14 16 18
Time (seconds)
Inst
anta
neou
s Acc
elera
tion
(g's
)
X max (g)
X min (g)
Y max (g)
Y min (g)
Z max (g)
Z min (g)
Metalex First Article Undulator Shipment to SLAC 6/9-12/06Most Severse Event While Loading at ANL
Event 9
-15
-10
-5
0
5
10
15
0 2 4 6 8 10 12 14 16 18
Time (seconds)
Inst
anta
neou
s Acc
elera
tion
(g's
)
X max (g)
X min (g)
Y max (g)
Y min (g)
Z max (g)
Z min (g)
Report of file "M onitor2"
Comment 6/9/06 Sensor 13976 Undulator TopReport Start: 09/06/06 12:04 Download Date 19/06/06 10:43
End: 19/06/06 09:14 Recorded Duration 198 hours, 36 minutesSerial No 13976 HPT S/N 769
Min MaxInternal Temperature (°C) +18.7 +34.2Humidity (%RH) 34.7 54.0Pressure (Bar) 0.75 1.045External Temperature (°C) +16.0 +33.9
Time Slots graph
1 2 3 8 3 1
To ta l Slo ts = 2 3 8 3 1Sta rt Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 5 :5 4 En d Time (Va lid ) 1 7 /0 6 /2 0 0 6 1 8 :4 1 :2 4
-4 0
-1 5
1 0
3 5
6 0
8 5 In te rn a l Te mp 2 2 .8 /2 3 .2 °C Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 5 :5 4
0
2
4
6
8
1 0 ma x Pk Z 0 .1 /0 .7 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 5 :5 4
0
2
4
6
8
1 0 ma x Pk Y 0 .1 /0 .7 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 5 :5 4
0
2
4
6
8
1 0 ma x Pk X 0 .2 /0 .7 g Slo t N o 1 To 5 1 2 C u rso r Time (Va lid ) 0 9 /0 6 /2 0 0 6 1 2 :0 5 :5 4
Setup Name opcheckStart Date 09/06/2006 12:00:00Accelerometers Event Slots SummariesRange 10gAcc Wake 1.5gAcc Warn 3gAcc Alarm 4g
Record Length 16kMax Record Time 32sMax no. of events 100Not Always Max
Interval 30sTotal run time 8 daysMax no. of slots 23831Channels:max Pk X, max Pk Y, max Pk Z, Internal Temp, Humidity, Pressure, External Temp
Interval 20 minsTotal run time 7 days 2 hrs
100 Events (36 Warnings, 64 Alarms)
Summary of Peak Accelerations
0
8
16
24
32
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95Event Number
19.65
Acceleration (g)
Most Severe Event
-10.0
-7.5
-5.0
-2.5
0.0
+2.5
+5.0
+7.5
+10.0
0.0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
g
Seconds
Event 84 from ShockLog recorder 13976 logged at 19/06/2006 06:09:08X Y Z
Event Axis Date/time Modulus (g) Temp (°C)First Alarm 0 Y 16/06/2006 12:07:53 6.51 22.8First Warning 2 X 16/06/2006 13:03:43 3.74 24.7Most Severe 84 Z 19/06/2006 06:09:08 19.7 27.3
Metalex First Article Shipment from ANL to SLAC 6/9-12/06ShockLog Monitor Mounted to Top of Undulator
Shipping Monitors back to ANL6/16/06 12:00 PM
Metalex First Article Undulator Shipment to SLAC 6/9-12/06Maximum Acceleration-Top of Undulator
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
6/9/06 12:00AM
6/9/06 12:00PM
6/10/06 12:00AM
6/10/06 12:00PM
6/11/06 12:00AM
6/11/06 12:00PM
6/12/06 12:00AM
6/12/06 12:00PM
6/13/06 12:00AM
Date and Time
Max
imum
Acc
eler
atio
n (g
's)
Max Pk X
Max Pk Y
Max Pk Z
Monitor 2
Metalex First Article Undulator Shipment to SLAC 6/9-12/06
15
16
17
18
19
20
21
22
23
24
6/9/2006 0:00 6/9/200612:00
6/10/20060:00
6/10/200612:00
6/11/20060:00
6/11/200612:00
6/12/20060:00
6/12/200612:00
6/13/20060:00
Date and Time
Insi
de o
f Cra
te T
empe
ratu
re (C
elci
us)
Max Ext.Temp
Metalex First Article Undulator Shipment to SLAC 6/9-12/06
0
10
20
30
40
50
60
6/9/2006 0:00 6/9/2006 12:00 6/10/2006 0:00 6/10/200612:00
6/11/2006 0:00 6/11/200612:00
6/12/2006 0:00 6/12/200612:00
6/13/2006 0:00
Date and Time
Rela
tive
Hum
idity
Insi
de o
f Cra
te (%
RH)
Max RH
Metalex First Article Undulator Shipment to SLAC 6/9-12/06
0
0.2
0.4
0.6
0.8
1
1.2
6/9/2006 0:00 6/9/2006 12:00 6/10/2006 0:00 6/10/200612:00
6/11/2006 0:00 6/11/200612:00
6/12/2006 0:00 6/12/200612:00
6/13/2006 0:00
Date and Time
Baro
met
ric P
ress
ure
Insi
de o
f Cra
te (B
ar)
Max Pres.
Metalex First Article Undulator Shipment from ANL to SLAC 6/9-12/06
Conclusions:
• The Crating and Shipping Method using the Rubber Engine Mountsin Conjunction with the Rubber Tires along the Undulator Lengthseems to Work Quite Well and is Certainly Acceptable
• The Average Background Shock Seen by the Undulator Segment DuringLoading, Unloading and Transport is Generally Less Than 1 g.
• For Future Shipments, The ShockLog Monitor Mounted Directly to theUndulator will Be Set With a Warning Level of 1.5 g’s and an Alarm Level of 2.0 g’s.
