Metal detector - Ultrapak · Metal detector Depending on the operating electronics the handling is...

ANLAGENTECHNIK

Metal detectorconveyor belt system

Pulsotronic-Anlagentechnik GmbH

Neue Schichtstraße 7D-09366 Niederdorf

info@pulsotronic-anlagentechnik.dewww.pulsotronic-anlagentechnik.de

Tel.: 037296 9383-500Fax: 037296 9383-501

Application BD

Function

Met

al d

etec

tor

Depending on the operating electronics the handling is realised via a membrane keyboard with LC-display or Touchscreen. Thus all important parameters can be viewed easily and fast and changed if necessary. The sen-sitivity of the detector also is adjustable this way. Detailed information you will find in the documentation of the electronics M-Pulse2.

Contrary to classic metal sensors the working principle of this device is based on a system of three coils. This ena-bles the user to analyse signals precisely and to draw conclusions on their origin. By this it is for example possible to distinguish the signals into vibration, product or metal. This additional data allows a more sensible reaction on metallic residua.

Tunnel detectors are used where high detection capacity and reliability are requested. For operation the user chooses among various operating electronics according to his application. Thus even complex tasks can be rea-lised. The stainless steel housing and the smoothly grouting are the advantages making this sensor first class for the use in the food industry. Products with conductive components can be faded out easily due to modern digital technology. The sensors are maintenance- and calibration free.

The sensing range of the sensor partially is situated above and under the opening of the detector. Big metal pieces can already be detected in this sector. In order to guarantee the accurate functioning of the sensor, these sectors must be kept free of metal. This so-called metal-free zones are divided into two types:• Metal-free zones for movable pieces• Metal-free zones for non-movable pieces

Handling

Mounting


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Metal detector

Technical data

Type BD

Mechanical dataSensor aperture - height 50 .. 500 mm (50 mm steps) - special size on requestSensor aperture - width 100 .. 700 mm (50 mm steps) - special size on requestMaterial Stainless steel (Interior zone: Epoxy)Mounting 4x thread pin M12 x 45Metall free zone for static parts 1.0 x Sensor‘s heigth

Metall free zone for moving parts2 1.5 x Sensor‘s heigth

Conditions of useStorage temperature -10 .. 50°COperating temperature 0 .. 50°CProtection class IP65 (IP67 for versions HPW)

Electrical connection Supply via control unit; Control unit mounted directly at the sensor or optio-naly mounted up to 3 m away

Sensitivity1

ExampleDetection heigth [mm] Fe-ball Stainless steel - ball Used sensor

Detection heigth 100 0.6 mm 0.8 mm M-Pulse2 BD 350x100







1 The actual sensitivity depends on various factors. Unfavourable environmental conditions or vibrations can reduce the sensitivity.Conductive test material can also influence the sensitivity. For obliging information please contact our service or sales department. Our service includes product tests in our headquarters. 2 Large metallic objects can cause faulty activation even from great distances. The data referes to smaller pieces like deviating pulleys etc.. For precise information please contact our service or sales department.




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Con

trol

uni

t

Function

Application

Modern receiver technology paired with effective signal evaluation collects all sensor data with the highest pre-cision. In the process, the resolution of the data logging with up to 31 bits is an absolute first. Completely main-tenance-free operation by means of automatic drift compensation and a continuous internal self-diagnosis are standard features. All sensors from the Pulsotronic product range are supported. For special applications, sensors with multiple-frequency technology can also be equipped. A quartz accurate signal generation and the modern receiver technology completely replace calibration measures. Downtimes and production losses are a thing of the past. A multitude of different interfaces enable seamless integration into any production environment. Like the previous version, the M-Pulse2 it is also available with Ethernet. In the process, all events can be logged and evaluated in accordance with HACCP, ISO or IFS.

The control and evaluation electronics M-Pulse2 combines highest metal sensitivity with reliability and an easy handling. Due to the latest electronics in it´s inside the M-Pulse2 provides an effecient fade-out of the product ef-fect and adapting digital filters. A variety of connectivity and expansion options allow great flexibility for the control of perpheral units or other equipment as well as for processing commands. The comprehensive user management and documentation of all data make the M-Pulse2 to first choice in quality control - for example in the food industry.

Control unit M-Pulse2


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Control unit

Equipment & specific characteristics

The use of a colour TFT display with touch makes the operation of the device very easy. A familiar user interface with intuitive input elements will quickly lead even inexperienced personnel to their destination. For the best pos-sible user convenience, the language settings are continuously adapted on the basis of the user settings. In this manner, every user can individually select his/her language theme.

User friendly

QuickLearn

In addition to the familiar possibilities of compensating for the inherent effects of products, the M-Pulse2 offers a safe and fast way of learning these effects. With just a turn of the hand, this procedure can be performed in a matter of seconds, thanks to QuickLearn.

Digital signal analysis

The signal evaluation is already initiated on the electronic detection of the signals by the digital measurement re-ceiver. This is recorded in real time and with the highest 31-bit precision, which is a novelty and unique to the entire market of metal detection. The reprocessing of the signals with a fast multiprocessor system is a standard feature which offers powerful algorithms for fault signal and product effect fade-out. For special applications, changes in the product effect can be updated by means of product tracking.

Networking

The device has a 10/100 MBit Ethernet interface as an integral component. It can be used to transfer all device and process data to a PC. An internal memory buffers the last 10,000 messages, if the network is offline. The device also has its own HTTP server. In the process, the device can be managed without additional software! In particular, that means the possibility of remote maintenance and transmission of updates. An additional serial interface and multiple IO ports offer the possibility the control to fully integrate in any automa-tion environment.

Modern electronics

A number of innovations, addition to the multiple-frequency technology, have been implemented in the electronics of the M-Pulse2. Special emphasis was placed on interference resistance (EMC) and stability. Quartz-based signal generators eliminate the phenomena of drift and ageing. The multi-processor system can even be updated at all times using remote maintenance. The entire electronic system has a modular design and can be modified to meet elevated requirements or a change in tasks.Despite the improved scope of output, the power consumption is around just 15 watts (typical).




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Tech

nica

l dat

a

Mechanical dataDimensions B x H x T: 250 x 330 x 160 mm

Weigth ca. 4,600 g

HandlingDisplay & Keyboard 320 x 240 TFT (65,536 colors) incl. touch + multifunctions- and arrow keys

Conditions of useStorage temperature -10°C .. 60°C

Operating temperature 0°C .. 50°C

Protection class IP 65

Supply voltage 85 - 264 VAC; 50/60 Hz alternativ: 24 VDC

Power consumption typ. 15 W; max. 40 W

Electrical connection 3 m cable; L1,N,PE; 1.5 mm²

(see sensor or device)Sensitivity

InterfaceSensor - transmitter 50 Ohm; overload- & short-circuit proof (50 .. 1,000 kHz)

Sensor - receiver HDC-IQ - Digital receiver (31 Bit) with sensor-readjustment and monitoringmulti-frequency technology (max. 4 frequency)

Digital inputs

8 Stk.; optical isolated; VIL = -5 .. 1,5V; VIH = 6 .. 50Vmultifunction-key (function selectable)

motor errorejection and level guard

product triggerexternal start; external enable; external error

Analog inputs 1 Stk.; 0 .. 10 V; resolution 10 Bitspeed

Digital outputs 7 outputs.; PNP-open-collector; max. 1,000 mA; overload- & short circuit proof 2x device state, 2x ejection, 2x signal, belt run

Analog outputs 1 output.; 0 ..10 V; resolution 12 Bit; max. 10 mA overload- & short circuit proof desired speed

Relay 2x change-over contact; max. 230 V / 2 A

Network Ethernet; RJ45; 10/100 MBit

Serial interface RS232 (all types and formats)

Technical data


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Function

The conveyor belt leads the test material trough the metal detector. The detector scans the products and analy-ses the data in real-time. Powerful processors allow a high-precision fade-out of the product effect. Furthermore interfering influences as for example vibrations can effectively be eliminated. Even at high velocities the device works reliably and precisely. If metal is detected in the test material, there are different possibilities for the sepa-ration of the contamination. The easiest way is to get the conveyor belt stopped automatically and to remove the contamination manually. After that the conveyor belt restarts at the push of a button. For highly automated manuf-acturing plants we recommend a separating system that works automatically. Thereby the metallic contamination is detected precisely by a light barrier. Thus the position of the contamination in the product stream is clear and the metallic residua can be separated. If there are several products in the sensor range at the moment of the detection of metal, the high-performance technology allows the automatic exclusion of all questionable products. There are different principles for separating the contamination:

1. Pushen 2. Blow-out

3. Rotary arm 4. Telescopic conveyor

5. Drop flap 6. Fold-away conveyor

Application HQ

The conveyor belts HQ in combination with our metal detectors of the BD-HD series result in a high-sensitivity and highly reliable device for the detection and the separation of metal. All devices are manufactured individually according to your requirements. The construction as well as the manufacturing of the HQ series are completely realised in our headquarters. Due to this fact and to our expertise we provide for the optimum solution for each of your assignments. Our plants are used in all branches of industry. Particularly they serve for the inspection of singular goods or bulk material. The robust design in stainless steel stands for longevity and comes up to strict hygienic standards.

Conveyor system

Mechanical dataDimensions B x H x T: 250 x 330 x 160 mm

Weigth ca. 4,600 g

HandlingDisplay & Keyboard 320 x 240 TFT (65,536 colors) incl. touch + multifunctions- and arrow keys

Conditions of useStorage temperature -10°C .. 60°C

Operating temperature 0°C .. 50°C

Protection class IP 65

Supply voltage 85 - 264 VAC; 50/60 Hz alternativ: 24 VDC

Power consumption typ. 15 W; max. 40 W

Electrical connection 3 m cable; L1,N,PE; 1.5 mm²

(see sensor or device)Sensitivity

InterfaceSensor - transmitter 50 Ohm; overload- & short-circuit proof (50 .. 1,000 kHz)

Sensor - receiver HDC-IQ - Digital receiver (31 Bit) with sensor-readjustment and monitoringmulti-frequency technology (max. 4 frequency)

Digital inputs

8 Stk.; optical isolated; VIL = -5 .. 1,5V; VIH = 6 .. 50Vmultifunction-key (function selectable)

motor errorejection and level guard

product triggerexternal start; external enable; external error

Analog inputs 1 Stk.; 0 .. 10 V; resolution 10 Bitspeed

Digital outputs 7 outputs.; PNP-open-collector; max. 1,000 mA; overload- & short circuit proof 2x device state, 2x ejection, 2x signal, belt run

Analog outputs 1 output.; 0 ..10 V; resolution 12 Bit; max. 10 mA overload- & short circuit proof desired speed

Relay 2x change-over contact; max. 230 V / 2 A

Network Ethernet; RJ45; 10/100 MBit

Serial interface RS232 (all types and formats)




Tel.: 037296 9383-500Fax: 037296 9383-501

Specific characteristics

• speed-controlled, high-capacity engine• high-performance fade-out of product effect• various separating attachments available• belt available in different materials and designs• special designs (curved conveyors, elevating conveyors etc.)• height adjustable and optionally mobile • clean and solid treatment• customized designs

Equipment

Designationsafe for contaminated productsdesign: elevating conveyordesign: curved conveyorbelt material - link chain closedbelt material - polyurethandesign: belt conveyorsignal light - alarm for metal detectionsignal light - performance testsignal transmitter - alarm for metal detectionside guidance fixedside guidance adjustablefill level control for safecompressed air monitoringejection monitoringprotection class IP67guide pulley with fixationstands with earstouch panel

Accessories & options

All conveying plants are serially equipped with an adjustable engine. The conveyor belt, an open link chain con-veyor, is even and without curves. It possessed height adjustable stands (±50 mm) without ear. The power switch, the emergency stop button and the start/stop button are serially integrated. The entire frame construction as well as the switch cabinet are made of stainless steel and are fully capsuled (IP 65). Information concerning the sensiti-vity are given in the data sheets of the BD-HD series. Equipment for the control electronics you will find in the data sheets of the electronic M-Pulse2.

Next to separating filters there are many other additional components for our conveyor plants. If you have any other requests going beyond the list shown below, please contact our sales department.

Con

veyo

r sys

tem


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Accessories

Order information & accessories

Designation Order number

M-Pulse2 control unit (Hygenic Design) 16730000035

M-Pulse2 control unit (standard) 16730000037

M-Pulse2 connecting kit Ethernet with 10 m cable: 08900000025

Software UniControl 08900200006

OPC-Server UA for software UniControl 08900200004

additional user license for software UniControl 08900200002

Beyond the components listed above many other optional components are available depending on the type of device. Exact informations is given in the particular data sheets.

Software UniControl

The modern network concept of the new M-Pulse2 metal detectors is entirely Ethernet based (optional WLAN). The UniControl software packages handles the archiving and evaluation of all recorded data. These are quickly and securely saved on an SQL server. In addition, device settings can be displayed and changed from the PC. Thanks to the versatility of the UniControl, all other devices, such a Checkweigher, are also supported. The multi-user architecture enables access to these functions and data for multiple users from anywhere in your network at the same time!Feel free to contact us for a free demo version.




Tel.: 037296 9383-500Fax: 037296 9383-501

Softw

are

• central data capture and analysis• any number of users• data stored in an SQL server database• connection to BDE or PP system• networking via WLAN or ethernet• software package brings together all functions for logging, device diagnostics, device for

management and data backup• generation of reports according to HACCP / IFS• UniControl server implemented as a Windows service• enhanced statistics function

Functionen

Software UniControl

centralized data management and control

data export for additional processing or for adding to the BDE system

connection to the BDE or PP system via an integrated OPC server

UniControlserver

SQLserver

TCP interface OPC interface

BDE-systemor

PP-system

client 2

client n

client 1

H A C C P

I F S


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Software

• OPC Server

• Statistics module

• Remote maintenance

• Integration from external devices

• Multi-user system (unlimited user)

Highlights




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Equi

pmen

t acq

uisi

ton

leaf

flash lamp: control unit: dimensions BD (sensor):

belt:shaft diameter:

belt speed:

cover over pusher:handling side conveying direction:

q not

q red and blue

q red or blue

q M-Pulse2

q belt opened

q PU

q other

Pusher (ejector):

q compressed airq linear

q flip arm

q teleskopic conveyor

q belt stop

q plastic

q stainless steel

q left

q right

q stand feet (standard)

q stand feet (hygiene design)

q guide roller

width: ....................

height: ....................

length: .................(over all)

.................(detector not centered)

.................... +.........

............... m/min

............... pulse

............... product distance

......................................

..........................

......

.....

belt

wid

th

running in height running out height

.................... +.........

Equipment acquisition leaf


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Equipment acquisition leaf

safe: miscellaneos:

q safe lockable q beeper

q chutes q encoders

q location for E1 / E2 case q washable (protection class IP ..............)

q ATEX (on inquiry)q ejection monitoring

supply voltage:q fill level control

q 110 V q 230 V

networking: user software:

q Ethernet - M-Pulse2 q german

q cable length ...................m q english

q data management software qnumber of workplace licenses................

......................................

product:

length: .............................. product distance: ..............................

width: .............................. number of product /min: ..............................

height: .............................. speed: ..............................

weight: .............................. product sample: q yes

product temperature: .............................. q no

product responsivity desired:

FE .............................. NFE .............................. SS ..............................

Due to interfering material and production influences, incorrect settings and erroneous installation the reachable sensitivity can be lesser than, the values given above. Please follow the instructions in the manual and let the initial operation be done by one of our service technicans.




Tel.: 037296 9383-500Fax: 037296 9383-501

Not

es

Notes


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Notes

Notes

[email protected]

www.pulsotronic-anlagentechnik.deinfo@pulsotronic-anlagentechnik.de

Group of Companies

[email protected]

• metal detection / -separation• weighing technology • packaging systems• conveyor technique• stainless steel special machinery • industrial image processing• complete solutions

• industrial proximity switches• electronic development and production• EMC product analysis• 2D- / 3D X-ray analysis• automotive measurment technology

• connection technology• engineering• tool construction• plastic injection moulding• punching technique • custom cable preparation and assembly• Measurement Hirschmann

[email protected] • speedometer

• tachometer• gauges

v1

50

3

Headquarters Niederdorf Germany

Pulsotronic-Anlagentechnik GmbHNeue Schichtstraße 709366 Niederdorf

Tel.: +49 37296 9383-500Fax: +49 37296 9383-501


Metal detector - Ultrapak · Metal detector Depending on the operating electronics the handling is...

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