Advanced Technology Systems MET

Automation and Handling Systems

P r e c i s e T o o l s f o r

Handl i ng and Robot ics

The automation of production processes is taken for granted in modern industry, and obviously is an important part of the product portfolio of SWA. Using industrial robots and other suitable systems, we enable the handling and manipulation of components. This includes lifting them onto and from the machine, affixing stickers, mounting clips and transferring parts from one production stage to the next. Refrigerators

Integrated Automat i on

Complex production tasks require indi-vidually planned machines and systems. This includes the assembly of products from multi-ple components, cutting, bending edge wrap-ping, labelling, and testing the components, and much more. MET develops and delivers individual cost- and resource-optimized ma-chines and systems which are integrated seamlessly into the existing production envi-ronment. Hydraulic, pneumatic and electro-mechanic functions, and combinations of these, are applied to find optimum solution for the need.

A u t o m a t i o n S o l u t i o n s F o r E v e r y T a s k

Automation and Handling Systems

P r e c i s e T o o l s f o r

Handl i ng and Robot ics

The automation of production processes is taken for granted in modern industry, and obviously is an important part of the product portfolio of SWA. Using industrial robots and other suitable systems, we enable the handling and manipulation of components. This includes lifting them onto and from the machine, affixing stickers, mounting clips and transferring parts from one production stage to the next. Refrigerators

Integrated Automat i on

Complex production tasks require indi-vidually planned machines and systems. This includes the assembly of products from multi-ple components, cutting, bending edge wrap-ping, labelling, and testing the components, and much more. MET develops and delivers individual cost- and resource-optimized ma-chines and systems which are integrated seamlessly into the existing production envi-ronment. Hydraulic, pneumatic and electro-mechanic functions, and combinations of these, are applied to find optimum solution for the need.

A u t o m a t i o n S o l u t i o n s F o r E v e r y T a s k

MET Automation works closely with you as a system partner to arrive at the optimum system solution, from the machine to process engi-neering to automation. We also offer planning and implement-ing complete manufacturing cells. Whether new invest-ments or automation for older machines from MET or other manufacturers—our extensive technology expertise as your highly skilled partner always lets you achieve your individual business objectives.

Warehouse Control Systems

P r e c i s e T o o l s

MET´s warehouse systems come with a automatic weighing and counting unit. This unit is uniquely designed for product and process needs. Weighing system has load cells that are connected to our PLC and used for counting. All the product information's such as weight, count, ID and similar are either kept in our database or could be downloaded directly from customers’ ERP system.

An IP camera could be integrated to the system to take photo of the incoming or outgoing products. Process of the warehouse control could be changed according to customer demands.

Designed to suit the product’s needs.

Integrated W eighing and Count ing

F u l l y I n t e g r a t e d R F I D a n d B a r c o d e S o l u t i o n s

Warehouse Control Systems

P r e c i s e T o o l s

Integrated W eighing and Count ing

F u l l y I n t e g r a t e d R F I D a n d B a r c o d e S o l u t i o n s

One of the keys to a profitable business is the efficient operation of the warehouse using an RFID warehouse management software and barcod-ing. The automation functions of warehouse control system (WCS) enable a company to effectively manage and control all aspects of warehouse or distri-bution operations. With accurate RFID inventory and the appropriate data col-lection infra-structure (barcode and RFID), you will increase inventory accura-cy, improve order picking accuracy, boost shipping throughput, reduce invento-ry. It provides the core functions for warehouse operations, including physical inventory, shipping, receiving, and picking, as well as management features such as queries, reporting and barcode labeling.

MET provides complete turn key solutions of the warehouse automa-tion. Including weighing and counting system which is directly integrated to ERP system.

Reaction Process Systems

P r e c i s e T o o l s

From foam-molding to back foaming – MET makes molds for creating the perfect parts every time. Molds for open or closed pouring are made of steel or aluminum and/or with a polymer surface if required. Our molds are engineered as custom tools for specific appli-cations and ensure process-specific heating or cooling. The molds have demolding con-cepts for damage-free demolding, are fitted with product-specific seal systems and come with wear-resistant surfaces, if required.

Wide Varie ty of Appl icat i ons

Our foaming fixtures can also be put to a wide variety of uses in the construction, electrical/electronics and white goods in-dustries.

Refrigerators

Water Heaters

Sandwich panels

Office Furniture

Boat Hulls

Jet Skis

High output with changable walls.

Foaming Tool s

F l e x i b l e S y s t e m s f o r E f f e c t i v e I n s u l a t i o n

Reaction Process Systems

P r e c i s e T o o l s

From foam-molding to back foaming – MET makes molds for creating the perfect parts every time. Molds for open or closed pouring are made of steel or aluminum and/or with a polymer surface if required. Our molds are engineered as custom tools for specific appli-cations and ensure process-specific heating or cooling. The molds have demolding con-cepts for damage-free demolding, are fitted with product-specific seal systems and come with wear-resistant surfaces, if required.

Wide Varie ty of Appl icat i ons

Our foaming fixtures can also be put to a wide variety of uses in the construction, electrical/electronics and white goods in-dustries.

Refrigerators

Water Heaters

Sandwich panels

Office Furniture

Boat Hulls

Jet Skis

Foaming Tool s

F l e x i b l e S y s t e m s f o r E f f e c t i v e I n s u l a t i o n

MET’s fixture technology is based on a consistent modular design, allowing the user great flexibility as well as quick and simple retrofitting. The demand for greater product variety is steadily growing, which means that pro-duction cycles for different models are getting shorter. Economy and produc-tion flexibility are the highest priority. This imposes high demands on manufac-turing logistics and on the automation level of a model change during produc-tion. Today, this can be effected with hardly any interruptions in a user-friendly, largely automatic manner. MET provides the following tried-and tested solu-tions to meet these new demands. MET relies on foaming fixture with changeable dimensions. Electrically controlled walls are on moving axes ena-bling the product dimension to be changed on the HMI screen saving invest-ment and time.

Leak Test Systems

P r e c i s e T o o l s

MET´s Leak test systems provide the testing quality necessary to give you con-fidence in your findings and help you achieve Sigma Six level quality stand-ards. It presents the opportunity to per-form different pressure tests or conduct tracer gas filling, using different media for both FLOW test and LEAK testing with just one test instrument.

Better yet, it houses an elec-tronic control that logs every pro-cess variable. The system is ready to go on-line with your production line system for easy set-up, verifi-cation and traceability.

Designed to suit the product’s needs.

Leak Detec t ion

V e r i f i a b l e Q u a l i t y C o n t r o l T h a t Y o u C a n T r a c e

Leak Test Systems

P r e c i s e T o o l s

Leak Detec t ion

V e r i f i a b l e Q u a l i t y C o n t r o l T h a t Y o u C a n T r a c e

MET Leak Systems’ intuitive, easy to use interface and testing versatility save time and increase workflow efficiency. By providing highly reliable testing before you reach final assembly, you can reduce the time needed to correct defects already in the early stages of production. Plus, our product’s durability makes it more cost effective by maximizing uptime and Overall Equipment Ef-fectiveness (OEE) through scheduled Total Preventive Maintenance (TPM).

Globalization has changed customers' expectations of quality. This is why more and more companies are adopting Six Sigma Quality, a highly disciplined process that focuses on producing defect-free products while increasing pro-duction effectiveness. By helping you to eliminate flow or leak defects, our leak tester system can do its part to help you reduce losses and achieve world-class manufacturing quality standards.

Intelligent Precision Punching Tools

In mass production, stable and fully automated processes are very important for parts to be manufactured cost-effectively. MET offers you comprehen-sive solutions for trimming your products. Our portfolio ranges from engineering and prototyping to manufacturing premium-quality individual devices, tools and sys-tems, as well as creating reliable com-plete solutions that can be integrated for mass production.

We are your specialist for all types of punching, flexible trimming systems using industrial robots and automation of trimming systems. Take advantage of our expertise in all trimming technologies.

Your benefits:

Low punching tool wear

Short cycle times, ideal for high-volume production

Low maintenance costs

Efficient waste disposal even for large production volumes

Precision with high accruacy guidance

Complete Solut i ons for Punching

P r e c i s e T o o l s f o r P u n c h i n g C o m p l e x P a r t s

Intelligent Precision Punching Tools

Complete Solut i ons for Punching

Punching tools cut outer and inner contours and holes in components which have already been pressed, injected or foamed. We are specialists in punching high-quality three-dimensional products like complete dashboards, door panels, roof liners or acoustic and isolation components.

Automation of trimming systems MET provides complete integrated sys-tems with robot-aided handling. The trim line is fed by an industrial 6-axis robot or a Cartesian Robot. After the punching process, areas that cannot be punched could be milled automatically. The second robot delivers the finished part to a conveyor that takes it to the next process.

P r e c i s e T o o l s f o r P u n c h i n g C o m p l e x P a r t s

Rotor Shaft Assembly System

P r e -

Automat ic Feeding System

Rotor shafts and rotor packages are automatically fed to the press. We can also use robotic arms to pick-up rotor packs from a palette. It is also applicable on out-feed of the press. Another robotic arm could palletize products.

Precise Pre-Balanced Rotor Packs

Accuracy and Repeatabi l i t y

MET’s rotor shaft assembly machine has an outstanding accuracy and high Cpk. Shafts are assembled in the package with ±0.1 mm tolerance. The maximum circular run out is 0,005 mm on the shaft and 0,05 mm on the package. MET’s shaft assembly system achieves this tolerances with advanced rotor shaft and package guiding system.

F a s t , A c c u r a t e a n d P r e c i s e

Rotor Shaft Assembly System

P r e -

Automat ic Feeding System

Rotor shafts and rotor packages are automatically fed to the press. We can also use robotic arms to pick-up rotor packs from a palette. It is also applicable on out-feed of the press. Another robotic arm could palletize products.

MET’s rotor shaft assembly machine has an outstanding accuracy and high Cpk. Shafts are assembled in the package with ±0.1 mm tolerance. The maximum circular run out is 0,005 mm on the shaft and 0,05 mm on the package. MET’s shaft assembly system achieves this tolerances with advanced rotor shaft and package guiding system.

F a s t , A c c u r a t e a n d P r e c i s e

Unique Assem bly Meth-od

MET has developed a unique assembly method for the rotor packages. A hydraulic cylinder presses the package with a 0.03 mm accuracy with its external optical encoder, then servo motor driven assembly head puts the shaft into the shaft. This system has a 8 seconds cycle time with 60 mm high packages.

High Efficiency Heat Exchangers

P r e c i s e T o o l s

MET´s high efficiency heat exchang-er innovation prototyped and tested as aluminum radiators. With Aluminum’s unique features, Alumina have esthetic, unique designed profiles that enable high heat transfer. We can size and color our radiators according to customer needs. Our lean and simple manufacturing pro-cess reduced our costs.

Heat Exchangers Ev erywhere

Our patented idea of heat exchangers could be used in many applications. Such as;

Underground heat exchangers

Wall and floor heating

Green house heating

Electrical Heaters

A flexible and cheap solution for all

Alumina Radiators

I n n o v a t i o n i n H e a t E x c h a n g e r s

High Efficiency Heat Exchangers

P r e c i s e T o o l s

Alumina Radiators

I n n o v a t i o n i n H e a t E x c h a n g e r s

Our innovation is the way we manufacture our heat exchanger. In our alu-minum extruded heat exchangers, heat transfer fluid is carried with a single piece fluid carrier. Being a single piece fluid carrier, Alumina heat exchangers have no mechanical connections neither welds or solders. Hence we can ac-commodate higher pressures. With this unique feature we can also carry corro-sive fluids in our exchangers.

Our heat exchanger is used across all industries, and able to manage a multiple of hot and cold side fluids, Alumina heat exchanger provides the per-fect solution to a wide range of industrial and domestic application needs. The fluid carrier patterns are particularly well suited to fluids in the lower viscosity range, such as water, juices, glycol, light solutions, CIP and suspensions con-taining small particles. Primary media such as steam, superheated water and diathermic oil can all be accommodated.