mesin bubut

THE ART OF TECHNOLOGY

IKEGAI MACHINE TOOLS IKEGAI MACHINE TOOLS FOR CUSTOMIZED USEFOR CUSTOMIZED USE

1CM0E110616HP

CONTENTS

SUMMARY P.3 Cylinder liner In./Ex. Machining lathe P.15 Vertical lathe for turbine casing VT4500 P.28

Crank journal lathe CJL150 P.16 Turbine rotor lathe TNC165S P.29

TurbCrank journal lathe CJL140 P.17 ine rotor lathe RNC160 P.30For railway industry P.4

Crank journal lathe CJL210 P.18For shipbuilding industry P.5

Crank pin lathe CPL800 P.19For steel industry P.6 Honing center HC4 P.31

Crank pin lathe CPL880 P.20For power generation industry P.7 Horizontal U-axis center THS 3 P.32

Crank shaft Landmultiple lathe CJP120 P.21For hydraulic equipment P.8 ing gear machining center NB130P P.33

Others for customized use P.9Please click slide title.

Knurling machine KN56 P.22

Train wheel shaft hole lathe P.10 Heavy duty roll lathe TNC56 P.23

Train wheel break disc lathe P.11 Heavy duty roll lathe TNC100S P.24

Train wheel thread lathe P.12 Heavy duty roll lathe TNC125S P.25

Motor armature turn./notch. lathe P.13 Roll both ends machining center P.26

Piston p Large size in hole boring machine P.14 conventional lathe ANC100S P.27

2CM0J110616HP

USER + IKEGAI = SPECIALIZED MACHINES～ IKEGAI as specialized machine “player” in the manufacturing industry ～

Original Needs of End User

IKEGAI starts from scratch

Cost performance ratioCost performance ratio

Desired price, delivery time,and man-hour calculations

Machine tools for Machine tools for customized applicationscustomized applications

-- Lower production costsLower production costs

-- Meet the needs of the Meet the needs of the manufacturing fieldmanufacturing field

-- Distinguish your products Distinguish your products from those of your from those of your competitorscompetitors

4S of Equipment4S of EquipmentSimple SmallSmooth Slim

WorkpiecesWorkpiecesHigh accuracy is needed for setting up and cutting odd shaped or difficult to cut workpieces.

Best machining proposals Best machining proposals

120 years of machining knowhow

Accumulated since 1889

DesignDesignFull customization For all projects

AssemblyAssemblyCraftsmanlike technique ensures high accuracy

3→ CONTENTSCM0E110616HP

Machine Tools for Railway Industry

WHEEL SHAFT HOLE MACHINING LATHE WHEEL BREAK DISK LATHE

WHEEL THREAD TURNING LATHEWL1100

For turning of train wheel face and boss hole

Honing of boss hole is also available.

For turning of break disk

Turning of all 4 diskfaces simultaneouslycan be achieved by using 2 saddles.

For fine boring of pin hole

With U-axis tool various borings are available.

For turning of wheel thread

Simultaneous machine threading of both L/R wheels is available.

PISTON PIN HOLE BORING MACHINE TPM400


Machine Tools for Shipbuilding Industry

CYLINDER LINER IN. & EX. TURNING LATHECLL125

CRANK JOURNAL LATHE CJL150CRANK PIN LATHE CPL800

CRANK JOURNAL & PIN MULTIPLE LATHECJP120

For semi & finishing of cylinder liner

For semi & finishing of crank journalSwing over bed is 3000mm

For semi & finishing of crank pin

For machining crankjournal & pin with onetime set-up


Machine Tools for Steel Industry

KNURLING MACHINE KN56 HEAVY DUTY ROLL LATHE TNC56

ROLL BOTH ENDS MACHINING CENTER

For notching and lettering of rebar roll

Turning function is also available

For semi & finishing of middle size roll

Turning center is also available.

For semi & finishing of large size roll

Turning center is also available.

HEAVY DUTY ROLL LATHE TNC100S


For milling & center hole machining of roll end face

Simultaneous machining of L/R faces by double headstock is available.


Machine tools for Power Generation Industry

VERTICAL LATHE FOR TURBINE CASING VT4500 TURBINE ROTOR LATHE TNC165S

For semi & finishing of turbine rotor

Swing over bed 3300mmCenter distance 8000mm

For in. & ex. turning of turbine casing

Table diameter is 4500 mm

TURBINE ROTOR LATHE RNC160For semi & finishing of turbine rotor

Swing over bed 3200mmCenter distance 18000mm

RNC160×18000mm

7CM0E110616HP → CONTENTS

HONING CENTER HC4 In addition to machining functions and axis machining, inner. & outer. honing are available.

Space saving, one time work setting and high accuracy are available.

ATC enables storage of several tools in the tool magazine.

Several workpieces can be set on the table simultaneously.

Machine tool for Hydraulic Equipment

CYLINDER BLOCK OF PISTON MOTOR (CONSTRUCTION MACHINE)

8CM0E110616HP → CONTENTS

LANDING GEAR MACHINING CENTER NB130P HORIZONTAL U-AXIS CENTER THS3

Other Machine Tools for Customized Use

Concentrates together IKEGAI’s boring techniques

With U-axis face plate, various borings are available

Pipe comes through headstock (from back side) ↑It is chucked at head stock ↓ and tailstock (inner chucking) ↓

STEEL PIPE END THREADING MACHINE

Workpiece fixation + U axis tool can eliminate lathes, save space, and concentrate the machining process.

CM0E110616HP 9→ CONTENTS

TRAIN WHEEL SHAFT HOLE MACHINING LATHE VT1100

TABLE DIAM. φ1,250 mmＸ-STROKE （LEFT-RIGHT）－100～＋1,100 mmＺ-STROKE 700 mmRAM SECTION 250×230 mmDISTANCE, FLOOR TO TABLE SURFACE 880 mmMAX. TABLE LOAD 4,000 kgDISTANCE, TABLE SURFACE TO RAM (If table thickness is 1500 mm) 850 / 1,050 / 1,300 mm

Turning of wheel face & boss hole (also honing) is available.Space saving design & superior operation is available.


TRAIN WHEEL BREAK DISK LATHE

SWING OVER BED φ1, 500 mm

SWING OVER SADDLE φ1, 050 mm

CENTER DISTANCE 2,150 mm

SUPPORTABLE WEIGH 7,000 kg

MAIN SPINDLE SPEED 1 RANGE 5 ～ 500 min⁻¹

MAIN MOTOR AC 18.5/22 kW

Machining of disk faces and shaft part is available.Turning of all 4 disk faces simultaneously can be achieved by using 2 saddles.


TRAIN WHEEL THREAD TURNING LATHE WL1100

WHEEL TREAD DIAMETER (FINISHING) φ600 ～ 1,130 mm

WHEEL GAUGE 1,067 / 1,435 / 1,676 mm

RIM THICKNESS 125～140 mm

SHAFT LENGTH 1,280～2,280 / 1,650～2,650 / 1,890～2,890 mm

CENTER HEIGHT ABOVE FLOOR 690 mm

FACE PLATE DISTANCE 2,280～3,700 mm

FACE PLATE REVOLUTION 6 ～70 min⁻¹

MAIN MOTOR OUTPUT AC 45/37 kW × 2

This machine is for turning of wheel threads.Machining of both R / L wheel threads at one time is available by using 2 saddles.


MOTOR ARMATURE TURNING / NOTCHING MACHINE

COMMUTATOR DIAM. 220～420 mmCOMMUTATOR SHAFT LENGTH 550～1,600 mmSWING OVER BED 730 mmNOTCHING DIMENSION

WIDTH 0.6～1.2mm / LENGTH 24～140 mm DEPTH 0.7～1.2 mm / CHAMFERING 0.5 ± 0.1 mm

SPINDLE SPEEDTURNING STEPLESS 10～400 min⁻¹

NOTCHING STEPLESS 0.05～0.1 min⁻¹

This machine is for turning & notching of motor armature (for train).Each groove’s strain can be detected by optical detector.


DIESEL LOCOMOTION ENGINES PISTON PIN HOLE FINE BORING MACHINETPM 400

MAIN SPINDLE HEAD TO TABLE UPPER FACE 450 mmMAIN SPINDLE HEAD TO TAIL STOCK HEAD 800～1,650mmWORK PISTON RANK φ200～380 mmＸ－STROKE (TABLE FRONT-REAR) 200 mmZ－STROKE (TABLE RIGHT-LEFT) 900 mmU－STROKE (AS PER TOOL LENGTH) MAX. 5 mm

For fine boring of piston pin hole Straight, taper and radius machining are available by eccentric type U-axis tool.


CYLINDER LINER IN.& EX. MACHINING LATHE CLL 125

WORK MAX. DIAM. 1,800 mmWORK LENGTH 4,800 mmWORK MAX. WEIGHT 20,000 kgBORING BAR STROKE 4,000 mmFINE BORING DIAM. 700～1,080 mm

For turning cylinder liner inner. & outer. diam.Long stroke, highly rigid & accurate boring is available.


CRANK JOURNAL LATHE CJL150

SWING OVER BED φ3,000 mm


MAX. WORK DIAM. φ2,800 mm

WORK LENGTH 9,000 mm

WORK WEIGHT 60,000 kg

Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of heavy, large and odd shaped workpiece is available.





WORK TURNING RADIUS φ860～1,330 mm


WORK WEIGHT 50,000 kg

Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of heavy, large and odd shaped workpiece is available.



MAX. JOURNAL DIAM. φ 800 mm

MAX. JOURNAL PIN DIAM. φ 730 mm

MAX. WORK DIAM. φ 3,200 mm


MAX. WORK WEIGHT 150,000 kg

( W/STEADY RESTS)

Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of super heavy, large and odd shaped workpiece is available.


CRANK PIN LATHE ＣＰＬ800

TURNING DIAM. φ2,300 mm

CENTER HIGHT OVER SADDLE 1,780 mm

TURNING RING INNER DIAM. φ800 mm

MACHINING RANGE OF CRANK PIN φ392～520 mm

X-AXIS STROKE 500 mm

Z-AXIS STROKE 1,000 mm

This machine is for semi & finishing of crank pins. Space saving design & flexible machine for middle size crank shafts.


CRANK PIN LATHE ＣＰＬ880

TURNING DIAM. φ2,660 mm

CENTER HIGHT OVER SADDLE 1,850 mm

TURNING RING INNER DIAM. φ880 mm

MAX. CRANK PIN DIAM. φ380～600 mm

X-AXIS STROKE 1,100 mm


This machine is for semi & finishing of crank pins. Flexible machine for large size crank shafts.


CRANK SHAFT JOURNAL & PIN MULTIPLE LATHE CJP120


CENTER HIGHT 1,450 mm


MAX. WEIGHT BETWEEN CENTERS 25,000 kg

MAX. CRANK JOURNAL DIAM. φ300～450 mm

MAX. CRANK PIN DIAM. φ315～455 mm

TURNING RING SPEED 0.5～40 min⁻¹

(Adopts Hydrostatic bearing for main spindle)

This machine can cut both crank journals and pins.Only one time set-up can cut the machining process in half.

21CM0E110616HP→ CONTENTS

KNURLING MACHINE KN56

CENTER HIGHT 560 mm


Ｘ-STROKE 360 mm

Ｚ-STROKE 1,700 mm

NO. OF CONTROL AXES 5 （ALL AXIS）

BED SIZE W650×H500×L4,300 mm

This machine is for notching of rebar roll. Straight, incline, screw, and other various types of notching and lettering are available.


HEAVY DUTY ROLL LATHE TNC56

SWING OVER BED 1,220 mmCENTER HEIGHT 610 mmCENTER DISTANCE 3,500 mmMAX. SUPPORTABLE WEIGHT 7,000 kgCUTTING FORCE 34,300 N (3,500 kg)

High accuracy CNC roll lathe with a rigid 3 guide-ways bedTurning center is also available.


SWING OVER BED 2,100 mmCENTER DISTANCE 6,000 mmMAX. SUPPORTABLE WEIGHT 45,000 kgCUTTING FORCE 68,600 N (7,000 kg)

High accuracy CNC roll lathe with a rigid 4 guide-ways bedFor semi & finishing of rolls




CENTER HEIGHT 1,300 mm


MAX SUPPORTABLE WEIGHT 70,000 kg

CUTTING FORCE

12 STATIONS DRUM TYPE TURRET 68,600 N (7,000 kg)

DOUBLE STAY TYPE TOOL POST 98,000 N (10,000 kg)

HEAVY DUTY ROLL LATHE TNC125SHigh accuracy CNC roll lathe with a rigid 4 guide-ways bed.Turning center is also available.


CENTER HEIGHT OVER BED 745mm

when SUPPORT DIAM. φ450 mm


Ｘ-AXIS STROKE 525 mm

Ｚ-AXIS STROKE 2,250 mm

Y-AXIS STROKE 450 mm

ROLL LENGTH 2,000～6,000 mm

ROLL BOTH ENDS MACHINING CENTERFor milling & center hole machining of roll end facesSimultaneous machining of L/R faces by double headstock is available.


LARGE SIZE CONVENTIONAL LATHE ANC100S

TURN. DIAM. OVER BED φ2,600 mm




MAX. SUPPORT.WEIGHT 30,000 kg

This CNC lathe is for roll and general accurate & rigid shaft work use. Various options are available as per user’s requests.


TABLE DIAM. φ4,500 mm

MAX.TURNING DIAM. φ5,000 mm

MAX.TURNING HEIGHT 4,000 mm

MIN.BORING DIAM. φ425 mm

RAM SECTION 300×300 mm

MAX. TABLE LOAD 40,000 kg

MAX. CUTTING POWER 4,500 kg

(WHEN RAM COMES OUT 800 mm)

For turning power station turbine casing inner. & outer. diam.Digital CCD camera at tool, Capt. tool & holder comb. management, etc. are adopted for easy operation.

VERTICAL LATHE FOR TURBINE CASING VT4500




Ｘ-AXIS STROKE 800 mm

Ｚ-AXIS STROKE 8,000 mm

MAX. SUPPORTABLE WEIGHT 70,000 kg

TURBINE ROTOR LATHE TNC165SFor semi & finishing of turbine rotorsHigh accurate turning of large & heavy workpiece is available.




CUTTING FORCE 100 kN

MAX. SUPPORT. WEIGHT 120,000 kg

(W/STEADY RESTS 210,000 kg)

TURBINE ROTOR LATHE RNC160For semi & finishing of turbine rotors High accurate turning of large & heavy workpiece is available.


HONING CENTER HC4

MACHINING RANGE φ15～40 mm

TABLE LOADABLE WEIGHT 300 kg

TABLE SIZE 420 × 700 mm

ATC MAGAZINE CAPACITY 16

Z-AXIS HONING SPEED

Max. 15,000 mm / min

In addition general machining processing, inner. & outer. honing is also available.Enables high accuracy and reduction of the machining process.


HORIZONTAL U‐AXIS CENTER THS 3

TABLE LOADABLE WEIGHT 300～400 kg

TABLE SIZE 400 × 400 mm

ATC MAGAZINE CAPACITY 6 ～

U-AXIS STROKE（RADIUS） Max. 50 mm

X-AXIS STROKE（SPINDLE L/R） 800 mm

Z-AXIS STROKE（SPINDLE B/F） 290 mm

SPINDLE REVOLUTION Max. 6000 min⁻¹

32

Workpiece fixation + U axis tool enables lathe elimination, space saving and concentration of machining process.

CM0E110616HP→ CONTENTS

LANDING GEAR MACHINING CENTER NB130P

TABLE SIZE 1,600×1,800 mm

MAX. LOADBLE WEIGHT 10,000 kg


Y-AXIS STROKE 2,000 mm


Concentrates together IKEGAI’s boring techniques With U-axis face plate, various borings are available.


Variety ＋ 1889＝ Only One

First Japanese lathe Made by IKEGAI (1889)

IKEGAI CORPORATION

920-52 Serizawa, Namegata, Ibaraki, 311-3501 JAPAN

Tel:+81-299-55-3111 Fax:+81-299-55-3119

http://www.ikegai.co.jp/


http://www.ikegai.co.jp/

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