Membrane pressing technologies

PresentsPresents

MEMBRANE PRESSING MEMBRANE PRESSING TECHNOLOGIESTECHNOLOGIES"OMNIA 5 in 1""OMNIA 5 in 1"

The The smartsmart and and flexibleflexible solution solution

toto

high qualityhigh quality / / low investmentlow investment

membrane pressingmembrane pressing

MEMBRANE PRESS EVOLUTIONMEMBRANE PRESS EVOLUTION

Early ‘80s PM-Manual Early ‘80s PM-Manual liquid only with lower liquid only with lower membranemembrane

UP TO 8 kg/cmUP TO 8 kg/cm22

One surface covered One surface covered every cycleevery cycle

1986 – PM/CA Liquid fully 1986 – PM/CA Liquid fully automaticautomatic

For the first time a For the first time a

HEAVY DUTYHEAVY DUTY

UP TO 20 kg/cmUP TO 20 kg/cm22

membrane pressmembrane press

with a light framewith a light frame

Two shaped surfaces Two shaped surfaces

covered every cyclecovered every cycle

Main advantages of PM/CA LiquidMain advantages of PM/CA Liquid

Higher safety for machine operatorHigher safety for machine operator

75% power cost saving75% power cost saving

80% more production80% more production

1987 – PM Air for veneering of 1987 – PM Air for veneering of roundroundtables 2 ½ ” thick 16’ diametertables 2 ½ ” thick 16’ diameter

1994 – PM/CA Air 1994 – PM/CA Air 3D panels with PVC foil3D panels with PVC foil2D panels with veneer2D panels with veneer (one face (one face only)only)

Main advantages of PM/CA AirMain advantages of PM/CA Air

Up to 8 kg/cmUp to 8 kg/cm22 (With AFT model) (With AFT model) Even and consistent heating distributionEven and consistent heating distribution 50% power cost saving50% power cost saving 1’ 30” cycle time with PVC foil1’ 30” cycle time with PVC foil Membrane less (vacuum) pressing cycleMembrane less (vacuum) pressing cycle Membrane pressing cycleMembrane pressing cycle Less than 10 ‘ to install the membrane Less than 10 ‘ to install the membrane More than 1,000 PM/CA Air installed in 10 More than 1,000 PM/CA Air installed in 10

years throughout the worldyears throughout the world

1996 – PM Air manual 1996 – PM Air manual 3D panels with PVC foil 3D panels with PVC foil 2D panels with veneer2D panels with veneer (one face (one face only)only)

Up to 6 kg/cmUp to 6 kg/cm22

Less than 10’ to Less than 10’ to change from change from membrane less to membrane less to membrane cyclemembrane cycle

Low investmentLow investment

PM Air System PM Air System 3D panels with PVC foil3D panels with PVC foil2D panels with veneer2D panels with veneer (one face (one face only)only)

19971997

19971997

20042004

Main advantages of PM Air SystemMain advantages of PM Air System

Up to 5 kg/cmUp to 5 kg/cm22 Even and consistent heating distributionEven and consistent heating distribution 50% power cost saving50% power cost saving 1’ 30” cycle time with PVC foil1’ 30” cycle time with PVC foil Membrane less (vacuum) pressing cycleMembrane less (vacuum) pressing cycle Membrane pressing cycleMembrane pressing cycle Less than 10’ to install the membrane Less than 10’ to install the membrane Possibility to have the press growing with your Possibility to have the press growing with your

business (1 tray to 2 trays)business (1 tray to 2 trays) Very reasonable investmentVery reasonable investment Nice and modern designNice and modern design

2003 – PCC2M The new concept2003 – PCC2M The new concept

PCC2MPCC2MAir through feed top and bottom Air through feed top and bottom membrane pressmembrane press

Top shaped and bottom flat surface with Top shaped and bottom flat surface with veneerveneer

Top and bottom shaped surface with veneerTop and bottom shaped surface with veneer Max panel dimension 2,390 x 1,390 mmMax panel dimension 2,390 x 1,390 mm 2’ cycle time (with urea based glues)2’ cycle time (with urea based glues) Through feed (short cycle) press conceptThrough feed (short cycle) press concept Value for money Value for money

OMNIA 5 in 1 – The revolutionOMNIA 5 in 1 – The revolution

OMNIA 5 in 1 OMNIA 5 in 1 Multifunction membrane pressMultifunction membrane pressCold press featureCold press feature

Max panel sizes 2,390 and 2,890 x 1,190 mmMax panel sizes 2,390 and 2,890 x 1,190 mm Max height of the stack 16”Max height of the stack 16” Up to 6 kg/cmUp to 6 kg/cm22

Main function (pressure and cycle time) Main function (pressure and cycle time) controlled by PLCcontrolled by PLC

OMNIA 5 in 1 OMNIA 5 in 1 Multifunction membrane pressMultifunction membrane pressHot press featureHot press feature

Needed time to start this function from cold Needed time to start this function from cold press: 30’ (platens heat up time to 110 C) press: 30’ (platens heat up time to 110 C)

Heavy duty platens – Drilled solid steelHeavy duty platens – Drilled solid steel Max panel sizes 2,390 and 2,890 x 1,190 mmMax panel sizes 2,390 and 2,890 x 1,190 mm Up to 6 kg/cmUp to 6 kg/cm22

Up to 120 C with electric boiler for oilUp to 120 C with electric boiler for oil Main function (pressure, temperature and cycle Main function (pressure, temperature and cycle

time) controlled by PLCtime) controlled by PLC

OMNIA 5 in 1 OMNIA 5 in 1 Multifunction membrane pressMultifunction membrane pressVacuum press featureVacuum press feature

Needed time to start this function from hot Needed time to start this function from hot pressing: 10’ (frames positioning) pressing: 10’ (frames positioning)

Max panel sizes 2,300 and 2,800 x 1,100 Max panel sizes 2,300 and 2,800 x 1,100 mmmm


Up to 120 C with electric boiler for oil and Up to 120 C with electric boiler for oil and heat exchanger for airheat exchanger for air

Main function (pressure, temperature and Main function (pressure, temperature and cycle settings) controlled by PLCcycle settings) controlled by PLC

OMNIA 5 in 1 OMNIA 5 in 1 Multifunction membrane pressMultifunction membrane pressSingle membrane press feature Single membrane press feature (3D)(3D)

Needed time to start this function from Needed time to start this function from vacuum press: 5’ (upper membrane vacuum press: 5’ (upper membrane positioning) positioning)





OMNIA 5 in 1 OMNIA 5 in 1 Multifunction membrane pressMultifunction membrane pressDouble membrane press feature Double membrane press feature

Needed time to start this function from Needed time to start this function from single membrane press: 10’ (lower single membrane press: 10’ (lower membrane positioning) membrane positioning)





Main advantages of OmniaMain advantages of Omnia

Highly flexible press cold/hot/vacuum/single Highly flexible press cold/hot/vacuum/single membrane/double membranemembrane/double membrane

Heavy duty machineHeavy duty machine Very high value for moneyVery high value for money

Required investment for the 5 single press

Euro 240,000.00

Required investment for the OMNIA

Less thanEuro 75,000.00

AND NOW……A NEW OPPORTUNITY THE AIR/SYSTEM/ECO

SAME TECHNICAL FEATURES AS OMNIA

BUT WITH AN "EASY TO USE" MANUAL LOADING TRAY.

AN ADDITIONAL LOADING TRAY CAN BE FITTED ON THE SECOND NARROW SIDE

OF THE PRESS IN ORDER TO SPEED UP AND INCREASE THE PRODUCTION CAPACITY.SOMETHING MORE…….

THE POSSIBILITY (UPON REQUEST) WITH A SPECIAL FLANGE TO PROCESS UP TO 160 MM THICK BOARDS

Be sure of the right quantity of glue to spread, brush or Be sure of the right quantity of glue to spread, brush or spray.spray.

Use higher quantity onto the most difficult points (i.e. Use higher quantity onto the most difficult points (i.e. shaped profiles, corners, edges, etc.)shaped profiles, corners, edges, etc.)

Spray system offers higher guarantee of even and Spray system offers higher guarantee of even and good distribution. good distribution.

Recommended quantity when spraying (PU based Recommended quantity when spraying (PU based glues) are: glues) are: 60 gr/m2 for flat surfaces 60 gr/m2 for flat surfaces 120 gr/m2 for shapes, corners and edges 120 gr/m2 for shapes, corners and edges

Good quality MDF should be always usedGood quality MDF should be always used If possible try to setup your pressing department in a If possible try to setup your pressing department in a

dust free area or roomdust free area or room

MEMBRANE PRESSING TIPS

The back face of the PVC should always be cleaned by The back face of the PVC should always be cleaned by means of dust extraction. Avoid the use of brushes or means of dust extraction. Avoid the use of brushes or compressed aircompressed air

The membrane must be checked few times during the The membrane must be checked few times during the working shift. If the belly is more than 20/30 mm it must working shift. If the belly is more than 20/30 mm it must be straightened. be straightened.

When is possible to have high pressurized hot air (heat When is possible to have high pressurized hot air (heat exchanger) inside the pressing area, the best pressing exchanger) inside the pressing area, the best pressing result is achievable by setting high air temperature result is achievable by setting high air temperature (140 to 150 C). This will bring the membrane (140 to 150 C). This will bring the membrane temperature up to 80/90 C allowing faster reactivation temperature up to 80/90 C allowing faster reactivation of the glue line and much better forming of the PVC. of the glue line and much better forming of the PVC.

The PVC foil, even if 0.8 mm thick CANNOT cover The PVC foil, even if 0.8 mm thick CANNOT cover panel’s defects. Always try to use high quality MDF panel’s defects. Always try to use high quality MDF (with short fibers) and good quality machining tools.(with short fibers) and good quality machining tools.

PVC foils are normally produced with thicknesses of PVC foils are normally produced with thicknesses of 0.3 to 0,6 mm (high gloss PVC can rise up to 1 mm).0.3 to 0,6 mm (high gloss PVC can rise up to 1 mm).

The thinner is the PVC the more difficult will be to have The thinner is the PVC the more difficult will be to have complicated shapes well covered. complicated shapes well covered.

When using urea based or PVAC cross-linked glues is When using urea based or PVAC cross-linked glues is advisable to spread 140 to 160 gr/madvisable to spread 140 to 160 gr/m22

The glue can be spread onto the panel surface by The glue can be spread onto the panel surface by means of brushes or soft rubber rollers or directly onto means of brushes or soft rubber rollers or directly onto the veneer the veneer

For the recommended glues refer to Henkel Dorus data For the recommended glues refer to Henkel Dorus data and application sheets.and application sheets.

What pressure should I useWhat pressure should I use

TYPE OF FOILTYPE OF FOIL PRESSUREPRESSURE VeneerVeneer 5/7 kg/cm5/7 kg/cm22

PVCPVC 3/4 kg/cm3/4 kg/cm22

HPLHPL 2/3 kg/cm2/3 kg/cm22

Thick veneer 1.2 mm upThick veneer 1.2 mm up 7/9 kg/cm7/9 kg/cm22

MDF on MDFMDF on MDF 3/4 kg/cm3/4 kg/cm22

Decorative paperDecorative paper 5 to 10 kg/cm 5 to 10 kg/cm22

Different types of membrane presses Different types of membrane presses for different “sizes” of budgetsfor different “sizes” of budgets

Pos 3D Press Type and investment involved * PressingCycle(PVC)

PressingCycle

(veneer +membrane)

Full Cycle(Loading,Pressing

Unloading)

A Vacuum press, manual, book opening. $ 2’ 30” 6’ 30” 8’

B Membrane air/vacuum press, manual, one tray. $$

3’ 4’ 7’

C Membrane air/vacuum press, manual, two trays. $$

3’ 4’ 6’

D Membrane air/vacuum press, semi-automatic, one tray. $$$

2’ 40” 3’ 40” 6’ 30”

E Membrane air/vacuum press, semi-automatic, two trays. $$$

2’ 40” 3’ 40” 5’ 30”

F Membrane air/vacuum press, fully automatic, two trays. $$$$

2’ 15” 3’ 20” 5’

G Membrane air/vacuum press, fully automatic, two trays, manual pin system. $$$$

2’ 15’ 3’ 20” 4’ 30”

H Membrane air/vacuum press, fully automatic, two trays, automatic pin system. $$$$$

2’ 15” 3’ 20” 5’

I Membrane air/vacuum press, fully automatic, three trays with automatic unloading/loadingdevice and automatic pin system. $$$$$

2’ 15” 3’ 20” 4’

$ : very affordable (close to 30,000 euro)$$: quite affordable$$$: average$$$$: quite expensive$$$$$: very expensive (200,000.00 euro up)

How to get in touch with usHow to get in touch with us

Ormamacchine S.p.a.Ormamacchine S.p.a.

Viale Lombardia, 47 - Torre Boldone (BG) Viale Lombardia, 47 - Torre Boldone (BG) – ITALY– ITALY

TelTel +39-035-364011 -Fax +39-035-346290 +39-035-364011 -Fax +39-035-346290

Email: Email: [email protected]@ormamacchine.it

Web:Web:www.ormamacchine.itwww.ormamacchine.it

Membrane pressing technologies

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