Melco Engineering P/L Business Overview 2014
Transcript of Melco Engineering P/L Business Overview 2014
Melco Engineering P/LBusiness Overview 2014
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Contents
Company Information
Business Summary
Business Operations
Selected Projects
Facilities and Equipment
Personnel
Clients and Markets
Paget Premises
Hay Point Premises
Bowen Premises
Crane Hire & Logistics Fleet
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Company Information
Registered NameMelco Engineering Pty Ltd
DirectorMark Clifford
Postal AddressPO Box 1087, Mackay QLD 4740ABN
97 064 118 154
OwnershipMelco Engineering Pty Ltd is a Private Company
Year Established1994
Trading NameMelco Engineering Pty Ltd
Reg OfficeS H Tait & Co, 45 Wood Street, Mackay QLD 4740
Phone(07) 4952 5554
Websitewww.melcoeng.com.au
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Business Summary
Melco Engineering is a multi-disciplined Heavy Engineering Contractor supporting central QLD’s mining, energy and infrastructure sectors since 1994.
• Integrated capabilities including Engineering Fabrication, Installation, Overhaul, Maintenance, Crane hire and logistics services. Focused on large-scale fixed and mobile equipment and structures.
• Globally significant clients including major mining companies BMA, Rio Tinto, Vale, Peabody and Anglo, QLD coal ports and infrastructure operators, Hay Point, Dalrymple Bay and Abbott Point Tier 1 and Tier 2 EPCM’s, Mining Equipment OEMs and Mining Contractors. Strong diversity across clients, market segments and across three geographic sites.
• Provides engineering contracting services across an asset’s lifecycle incorporating; workshop-based fabrication and asset overhaul services, client-site installation, maintenance, shutdowns, breakdowns and scheduled maintenance services. Capabilities are categorised into five main areas summarised below.
ClientSolutions5
Fabrication
Installation
Cranes & Logistics
Overhaul
Maintenance
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Melco Engineering’s Integrated Services
Workshop-based Materials Processing:
• Plate work, pipe work, structural steel, steel pressing.
Work examples include:
• Mining process plant and infrastructure.
• Dragline buckets, tray bodies, vessels.
Installation of ME-fabricated Mining Infra at client sites. Examples include:
• Conveyors, gantries, guarding, hoppers.
• Train load-outs, materials handling equipment and machinery.
• Fixed plant structures.
Workshop-based repair and overhaul of Mining Infra and assets including:
• Large-scale dragline buckets (requiring specialised expertise).
• Tray bodies, excavator buckets.
• Ancillary mining equipment
Client-site maintenance services supported by an extensive fleet of equipment and vehicles. Services include:
• Shutdowns and breakdowns.
• Scheduled maintenance for fixed and mobile plant.
Predominately wet-hire of mobile cranes to the Hay Point / DBCT region and Bowen region. Fleet includes:
• 110t all-terrain mobile crane.
• 25t - 12t Franna cranes.
• 4t - 3t Telehandlers.
• Various Trucks.
ENGINEERING FABRICATION ON-SITE INSTALLATION REPAIRS & OVERHAUL FIELD MAINTENANCE CRANES & LOGISTICS
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Business Operations
PAGET
Fabrication, overhaul, repair of large-scale fixed and mobile equipment for the coal mining and infra. sectors. Install and maintain equipment at client sites.
1.1 hectare site, 5,000m² workshop and office. O’H cranes 100t - 10t and Jibs.
Extensive heavy-material processing machines, welding equipment, site vehicles.
Mining: BMA, Anglo, Xstrata, Rio Tinto: workshop-based fabrication and overhaul of mobile and fixed assets, equipment and dragline buckets. On-site installation and repair services.
Paget facility established in 1997. Melco Engineering established in 1994 at Mackay Harbour site.
HAY POINT
Support for Ports & large Contractors at HPCT & DBCT. Fabrication and install of assets /equipment and scheduled maintenance services and support at Ports.
4.0 hectare site, 485m² workshop. Crane/lifting capacity of 10t.
Light Material processing machines, Welding equipment, site vehicles.
Ports: Hay Point (direct). Hay Point/BMA (indirect via Contractors; T1 and T2).
Ports: DBCT (direct to DBCT Mgmt) and indirect via Contractors; T1 and T2.
Business acquired by Melco Engineering in 2007, original business established in the 1990’s.
BOWEN
Fabrication and overhaul of mid to large-scale fixed and mobile equipment for the coal mining and infra. sectors. Install and maintain equipment at client sites.
1 hectare site, 1,200m² workshop, 200m² office. 2 x 32t overhead cranes.
Mid/Heavy material processing equipment, Welding equip, site vehicles.
Ports: Abbott Point, site-work (Adani and Xstrata).
Mining: Xstrata, Bucket Repair, Collinsville mine. QCoal, Sonoma Mine (Sedgman / Thiess).
Business acquired by Melco Engineering in 2009, original business established in the 1980’s.
CRANES & LOGISTICS
Logistic services include Wet Hire, Contract hardstand, Contract wet hire at DBCT. Bowen: Wet (and dry) crane-hire and logistics support at Port & mine-sites.
Based at the Hay Point 4.0 hectare site / facility.
Multiple mobile cranes: 110t all-terrain cranes, 25t Franna cranes, 3t Telehandlers, Trucks & Prime Movers.
Ports: Contract with DBCT for wet hire of cranes. Preferred Supplier at HPCT for wet hire of cranes.
Hay Point & Bowen Regions: General crane wet-hire.
Established by Melco Engineering in 2010.
SERVICE &
CAPABILITES
FACILITIES &
EQUIPMENT
CLIENTS &
MARKETS
HISTORY
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Selected Projects
Bucket Fabrication
Coal Dragline Bucket Fabrication at Melco Engineering’s Paget facility. Melco Engineering fabricates Coal Dragline Buckets for CQMS Razer P/L under an exclusive Manufacturing Agreement.
Bucket Repair & Overhaul
Coal Dragline Bucket Overhaul at Melco Engineering’s Paget and Bowen facilities. Melco Engineering has a Dragline Bucket Refurbishment contract with BMA. Rio Tinto, Glencore and Mining Contractors also contract Melco Engineering for Dragline Bucket repairs and other heavy-engineering services.
Selected Projects
MaterialsHandling: ROM
Lake Vermont Mine ROM structure. Melco Engineering fabricated, installed and constructed two ROM structures during FY10 - FY12 for the Thiess Sedgman JV. Project value was $3.0m.
Heavy Fabrication
Stacker Reclaimer sub-structure. Melco Engineering fabricated the large-scale structure for the Abbott Point Coal Terminal in FY2010, via the prime contractor G&S.
MaterialsHandling:Load-Out Bin
Minerva Coal Mine rail-loading plant and Load Out Bin supporting structure. Melco Engineering fabricated, installed and constructed components for the 3,200 tph coal rail-loading plant and 250t Load Out Bin supporting structure.
Storage Vessels
Ammonium Nitrate Emulsion Silo used for the storage, transport and decanting of Ammonium Nitrate emulsion. Melco Engineering fabricated the 200 tonne and 300 tone Mobile Emulsion Silos in 2012 for the BMA Saraji mine.
Selected Projects
Dragline Boom Point
Fabricate, surface treat and deliver UDD Dragline Boom Points for BMA. Melco Engineering has fabricated Boom Points for BMA’s Blackwater mine and other coal operations.
Materials Handling Equipment
Sonoma Mine, Train Load-out Bin and support structures for Sedgman. Melco Engineering fabricated and installed the TLO Bin and structures. Project value $2.6m.
Stacker Reclaimer Bucket Wheel
Fabrication of Bucket Wheel for ThyssenKrupp. Bucket Wheels are components of the large Stacker/Reclaimer materials handling equipment at coal ports.
Bulk Storage Facilities
Bulk Sand Storage units to store sand used for Locomotive Braking systems. Client was Aurizon (QR). Melco Engineering fabricated, installed and commissioned the units in Bowen in 2012.
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Facilities & Equipment
PAGET
1.1 hectare site. 5,000m² workshop (& office area).
Overhead gantry cranes: 1 x 100t (Dual 50t). 2 x 50t (Dual 25t). 2 x 50t Demag. 1 x 25t (Dual 12.5t) Demag.
24 x 1t Jib Cranes. 1 x 4.5t and 1 x 4t TCM Forklifts.
Material Processing: Press Bakes (1200t - 60t), Guillotines, Band Saws, Machines for Pipe Bending, Threading, Milling and drilling and punch and shear machines.
Welding equipment: electric, diesel, plasma.
Site service equipment and vehicles including Trucks and Prime Mover.
45 Michelmore St, Paget QLD 4740
HAY POINT
4.0 hectare site/yard. 485m² workshop.
Crane/lifting capacity of 10t (overhead gantry).
1 x Telehandler Forklift.
Material Processing: Press Bakes, Guillotines, Band Saws, Lathes, Machines for Pipe Bending, Threading, Milling and drilling and punch and shear machines.
Welding equipment: electric, diesel, plasma.
Site service vehicles: Trucks and Prime Mover.
1200 Hay Point Road, Hay Point QLD 4740
BOWEN
1 hectare site/yard. 1,200m2 workshop, 200m2 office area.
2 x 32t overhead gantry cranes (fitted with dual 16t hoists).
1 x 2.5t Forklift.
Material Processing: Press Bakes, Guillotines, Band Saws, Lathes, Machines for Pipe Bending, Threading, Milling and drilling and punch and shear machines.
Welding equipment: electric, diesel, plasma.
Site service vehicles: Trucks and Prime Mover.
Lot 1 Betzels Lane, Bowen QLD 4805
CRANES & LOGISTICS
Premises: Crane fleet is based at the Hay Point facility.
Cranes are also located at the Bowen facility as required.
Crane Fleet:
• 1 x 110t all-terrain crane • 2 x 25t Franna cranes • 5 x 20t Franna cranes • 2 x 14t Franna cranes • 1 x 12t Franna crane • 1 x 4t Telehandler • 1 x 3t Telehandler • 1 x Heavy Ridged Truck • 1 x Prime Mover & Trailer
1200 Hay Point Road, Hay Point QLD 4740
FACILITY &
CRANES
EQUIPMENT
SUMMARY
LOCATION
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Personnel
Melco Engineering employs personnel across the four Business Units: Paget, Hay Point, Bowen, Cranes and in the field.
Organisational Structure
GENERAL MANAGER
Manager Crane & Logistics Operations
Hay Point Cranes
Crane Administrator
Site Crane Coordinator
Site Team
Manager Bowen Operations
Bowen
Project Manager
Bowen Administrator
Site Team
Production Coordinator
Workshop Team Leader
Workshop Team
Manager Hay Point Operations
Hay Point
Project Coordinator
HPF Administrator
Site Team
Site Supervisor
Workshop Team
Group Services
Operations Accountant
Snr Estimator Planner
Site Project Coordinator
Site Team
HR/HSE Coordinator
HR/HSE Administrator
Accounts Coordinator
Administration Assitant
Manager Paget Operations
Paget
Overhauls Manager
Fabrication Manager
Store/Logistics Coordinator
Pressing Supervisor
Workshop Supervisor
Workshop Team
Pressing Team
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Major Clients
We have maintained a strong diversity across our client base, market segments and our three geographic sites.
Clients consist of globally significant organisations including major mining companies, coal ports, infrastructure operators, mining equipment OEMs and multi-discipline contractors.
Melco Engineering currently has an exclusive manufacturing agreement with CQMS Razer Pty Ltd to fabricate new dragline buckets, a bucket refurbishment contract with BMA Coal Operations Pty Ltd.
MINING PORTS & TRANSPORT MAN’F / OEMS CONTRACTORS AG. & UTILITIES
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Paget Premises
External Internal
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Paget Premises
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Paget Facility & Equipment
Services & Capabilities
Fabrication, overhaul, repair of large-scale fixed and mobile equipment for the coal mining and infra. sectors. Install and maintain Melco Engineering fabricated equipment at client sites.
Facility Location
• Location: 45 Michelmore Street, Mackay QLD 4740.
• Land & Buildings: Total Site: 1.1 hectare site.
• Workshop: 5,000m² (incl. office area).
Facility Summary
Main Equipment
• Material Processing: Press Bakes (1200t - 60t), Guillotines, Band Saws, Machines for Pipe Bending, Threading, Milling & Drilling and Punch & Shear machines.
• 1 x 1200t x 6mtr long CNC
• 1 x 320t 4.3mtr long CNC
• 3 x 100t General Purpose
• 1 x 140t 3.2mtr Bed
• Welding equipment: electric, diesel, plasma.
• Site service vehicles: trucks and prime mover.
Clients & Markets
Mining: BMA, Anglo, Xstrata, Rio Tinto: workshop-based fabrication and overhaul of mobile and fixed assets, equipment and dragline buckets. On-site installation and repair services.
• 1 x 60t Hydraulic Press
• 1 x 3mm Plate Roll 2mtr Bed
• 1 x Hydraulic Large Capacity Folder
• 1 x Epic 2.4mtr Guillotine.
Melco Enginering45 Michelmore Street
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Hay Point Premises
External Internal
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Hay Point Facility & Equipment
Facility Location
Services & Capabilities
Support for ports and large contractors at HPCT & DBCT. Fabrication and install of fabricated assets / equipment and scheduled maintenance services and support at ports.
Clients & Markets
Ports: Hay Point (direct). Hay Point / BMA (indirect via Contractors; T1 & T2. Ports: DBCT(direct to DBCT Management) and indirect via contractors; T1 & T2.
• Location: 1200 Hay Point Road,Hay Point QLD 4740
• Land & Buildings:Total Site: 4.0 hectares.
• Workshop: 485m². Offices are demountable.
Facility Summary
Main Equipment
• Material Processing: Press Bakes, Guillotines, Band Saws, Lathes, Machines for Pipe Bending, Threading, Milling & Drilling and Punch & Shear machines.
• Welding equipment: electric, diesel, plasma.
• Site service vehicles: trucks & prime mover.
Crane Lifting Capacity 10tDalrymple BayCoal Terminal DBCT)
Melco Engineering’sHay Point Facility
Hay Point CoalTerminal (HPCT)
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Bowen Premises
External Internal
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Bowen Facility & Equipment
Facility Location Main Equipment
• Material Processing: Press Bakes, Guillotines, Band Saws, Lathes, Machines for Pipe Bending, Threading, Milling & Drilling and Punch & Shear machines.
• Welding equipment: electric, diesel, plasma.
• Site service vehicles: trucks & prime mover.
Services & Capabilities
Fabrication and overhaul of mid / large-scale fixed and mobile equipment for the coal mining and infrastructure sector. Site maintenance, shutdown planning and execution, minor and sustaining capital works.
Clients & Markets
Ports: Abbott Point, Maintenance Shutdowns (Adani and Glencore) Mining: Glencore, Bucket Repair, Collinsville Mine. QCoal, Sonoma Mine (Sedgman / Theiss) BMA Saraji Mine
• Location: Lot 1, Betzels Lane, Bowen QLD 4805
• Land & Buildings: Total Site: 1 hectare.
• Workshop: 1,200m2. Office: 200m2.
Facility Summary
Crane Lifting Capacity 2 x 32t overhead gantry cranes (fitted with dual 16t hoists).Melco EngineringLot 1, Betzels Lane
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Crane Hire & Logistics Fleet
Partial Crane & Equipment Fleet Crane Hire Summary
Well-equipped mobile crane fleet servicing Central and North Queensland.
• Location: Melco Engineering’s Hay Point Facility (4.0 hectare site) at 1200 Hay Point Road, Hay Point and also at Melco Engineering’s Bowen Facility (1.0 hectare site).
• Mobile Crane Hire Fleet 1 x 110t All-Terrain Crane 2 x 25t Franna Cranes 5 x 20t Franna Cranes 2 x 14t Franna Cranes 1 x 12t Franna Crane 1 x 4t Manitou 1 x 3t Manitou 2 x Primemover & Trailers 2 x Heavy Rigid Trucks
110t Tadano Crane
• Fleet Locations Hay Point Bowen
Complete Crane Hire & Rigging Service Providers
• Lift and optimisation studies for industrial plant operations
• Critical lift management
• Wet & Dry Hire - short and long term
• Erection & Deconstruction
• Storage - lay-down and hardstands available.
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