MEL1

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Mechanical Engineering Laboratory 1 MEL 411:

description

study and measurement of the properties of liquid fuels

Transcript of MEL1

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Mechanical Engineering Laboratory 1

MEL 411:

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COURSE DESCRIPTION

The course involves the study and measurements of the properties of liquid fuels. It deals with the measurement fuel’s pressure, temperature level, flow, speed, weight, area, volume, viscosity, steam quality and products of combustion. It also includes the study and analysis of fuels and lubricants.

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Recommended Experiments

Determination of Density, Specific Gravity and Viscosity of liquid fuels.

Flash and Fire points of liquid fuels and greases

Drop and hardness tests of greases Carbon Residue tests Calorific Test of Gaseous fuel Flue gas Analysis

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Recommended Experiments

Water and Sediments Test Cloud and Pour Point Test Distillation and Vapor Pressure Tests of

Gasoline Fuel Measurement of Length, Areas, speed

and time Calibration of volume tank, water

meter, orifice, Venturimeter and weir Measurement of Humidity

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Recommended Subject Report

Net surfing Library Research

Laboratory instruments used to measure viscosity of liquid fuels

Laboratory instruments used to measure temperature of liquid fuels

Laboratory instruments used to measure pressure of liquid fuels

Laboratory instruments used to measure flow of liquid fuels

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THE NEED FOR ALTERNATIVE ENERGY Laboratory instruments for Gas Analysis of

fuels

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Fuel and Lubricants Properties

Specific gravity, SG- it is the ratio of the mass of a unit volume of fuel to the mass of the same volume of a standard substance at a specified temperature (Richard A. Bayona et.al).

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Fuels and Lubricants Properties

or

Specific Gravity of a fuel normally measured at 15.6 C affects the spray penetration as the fuel injected into the cylinders aside from being measure of a fuel’s heat content

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Fuel and Lubricants Properties

Correction Factor as applied to specific gravity at a certain temperature

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Fuel and Lubricant Properties

American Petroleum Institute Gravity Unit, API

- accepted standard by the petroleum and oil industry and drawn up to correct the values measured by incorrectly calibrated hydrometers.

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Fuel and Lubricant Properties

Heating Value / Calorific value of fuels

- is the quantity of heat produced by its combustion.

a. Higher Heating or Gross Calorific value- heat value obtained when the water in the product of

combustion is in liquid state (Roger S. Capote).

ASME Formula:HHV = 41130 + 139.6 (API) KJ/kg

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Fuel and Lubricant Properties

Heating Value / Calorific value of fuels

From Bureau of Standards Formula:

HHV = 51716 – 8793.8 (SG) KJ/kg

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Fuel and Lubricant Properties

b. Lower Heating or Net Calorific value- heat value obtained when the water in the product of combustion is in vapor state (Roger S. Capote).

Formula:LHV = HHV – 9H2 (2442) KJ/kg

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Fuel and Lubricant Properties

where:H2 = 26 – 15 (SG) %

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Fuel and Lubricant Properties

ProblemFind the gravity in degrees API for an oil having a specific gravity of 0.84.

SolutionAPI = (141.5/SG) – 131.5

= (141.5/0.84) – 131.5 = 36.95

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Fuel and Lubricant Properties

ProblemFind the specific gravity of a fuel oil which has a gravity of 28 API.

SolutionAPI = (141.5/SG) – 131.5SG = 141.5 / (API + 131.5)

= 0.887

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Fuel and Lubricant Properties

FUELSGROSS CALORIFIC VALUE

KJ/kg BTU/lb

ALCOHOL, 96% 30,000

BUTANE 49,510 20,900

DIESEL 44,800 19,300

ETHANOL 29,700 12,800

ETHER 43,000

GASOLINE 47,300 20,400

HYDROGEN 141,790 61,000

METHANE 55,530

PETROL 48,000

PETROLEUM 43,000

PROPANE 50,350

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Fuel and Lubricant Properties

FUELSGROSS CALORIFIC VALUE

BTU/cu.ft BTU/gal

NATURAL GAS 1,030

PROPANE 2,500 92,500

METHANE 1,000

BUTANE 3,200 130,000

METHANOL 57,000

ETHANOL 76,000

KEROSENE 135,000

FUEL OIL # 2 138,500

FUEL OIL # 4 145,000

FUEL OIL # 6 153,000

GASOLINE 125,000

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Fuel and Lubricant Properties

Problem

Determine the minimum volume of fuel day tank required for an engine of 28 API fuel having a fuel consumption rate of 310 kg/hr.

Given:mf = 310 kg/hrAPI = 28

Requirement:Vtank (minimum)

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Fuel and Lubricant Properties

FormulaVtank =Vfuel

Vfuel = mass fuel/density of fuel

density of fuel = SG15.6 C (density water) SG15.6 C = 141.5 /(131.5 + 28)

= 0.887density of fuel = 0.887 (1000 kg/cu.m)

= 887 kg/cu.mVfuel = 310 kg/hr / 887 kg/cu.m = 8.38 cu.m

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BOARD WORK

ProblemA cylindrical tank made of steel is 6 ft long and 1.5 m in diameter. An engine has fuel rate consumption of 1000 g/min at 27 API fuel specific gravity. Determine the number of days the tank can supply the engine?

Givenmfuel = 1000 g/minAPI = 27h = 6 ftd = 1.5 m

RequirementNo.of days

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BOARD WORK

SolutionVfuel = mfuel/density fuel

Vf = Vt = 3.23 cu.m

density fuel = SG 15.6 C (density water) = 0.893 (1000 kg/cu.m) = 893 kg/cu.m

Vfuel = 60 kg/hr / 893 kg/cu.m= 0.067 cu.m/hr

# of hrs = 3.23 cu.m / 0.067 cu.m/hr = 48.21 hrs

# of days = 2 days

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Instruments

Hydrometer- a device used for measuring some characteristics of a liquid such as its density and specific gravity.

Application

The device consist of a weighted, sealed, and long- necked glass tube that is immersed in the liquid being measured (www.britannica.com).

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Instruments