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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
x63358-04-UF-MF-Bacardi-INT SMLS Transcribed on 10/12/2011 1:09:00 PM Transcribed by Memory Mill, LLC Page 0 of 78
… U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S …
Standards & Practices Notes: NGT S&P approved 10.13.2011
Rating: TV PG
Slates or Disclaimers: N/a
Other Notes:N/a
… U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S …
TRANSCRIBER’s NOTE: Every post transcript is carefully proofed. However, NG Research should conduct a final review to verify overall content
and make corrections as necessary. Particular attention should be paid to all spellings, technical references, jargon, character identification, dialogue,
capitalizations and formatting needs in keeping with NG style. Specific flags, if any, are noted below. For questions, feel free to contact
[email protected]—Tx much, Carly
BELOW IS A LIST OF NAMES AND REFERENCES AS THEY APPEAR IN THIS POST TRANSCRIPT:
/ Joe Gomez / Jose Class / Rebecca Santini / Don Facundo Bacardi Masso / Toten Comas Bacardi / Jorge Luis del Rosal / Joaquin
Bacardi Bolivar / General Batista / Manuel Jorge Cutillas / Guillermo Garcia Lay / Mitch Schulz / Kimberly Holden / John Scussel / Joy
Ayala / Willy Ramos / “aguardiente” / “redistilado” / ###
FYI: This PT was transcribed from an INT SMLS QT file named “MegaFactoriesBacardiINTERNATIONAL TransQT” – date on title
slate is unreadable.
… U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S … U S E T H I S P A G E F O R N O T E S …
Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:00:00:01 OPENING TEASE: (Music up)
CU: mixed drinks being made
VS factory montage
Narr:
Bacardi rum.
Bacardi rum.
Narr:
Steeped in a time-honored tradition—combining science
and technology.¢h‘¡e Hhw fËk¤¢š²l jmhåe k¤N k¤N dl HC I¢aqÉh¡q£ f¡e£u pj¡cªa qu BpRz
Joy on-cam. /
Manufacturing of labels on bottles
Joy:
That bottle’s going to spin, a few times, to get labels.HC h¡amV¡ mhm f¡Ju¡l SeÉ hn L-uLh¡l O¤la QmRz
01:00:14:18 Joe samples rum Narr:
Art and passion.HV¡ ¢nÒf Hhw BhNl jmhåez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Joe talking /
More rum making process
Joe:
You cannot imagine how much fun we have making rum.rum °a¢l Ll¡l pju Bjl¡ k L£ f¢lj¡e Be¾c Efi¡N Ll b¡¢L phÉ¡f¡l a¡j¡l L¡-e¡ d¡le¡C eCz
Bldg. ext.
Narr:
A multi-billion-dollar industry owned by one family.LuL L¡¢V L¡¢V V¡L¡l HC ¢nÒfl j¡¢mL qme HLV¡j¡œ f¢lh¡lz
01:00:28:17 Barrels, family members appear, gather
around barrels & sample rum
Narr:
And today some family members reunite to create their
best rum yet…a new blend celebrating their 150-year
history.Bl BS hn¢LR¥ f¢lh¡ll pcpÉl¡ a¡cl HC LjÑL¡äl 150 hRl f§¢aÑ EfmrÉ HL¢œa qu HLV¡ ea¥e ü¡cl f¡e£u fËÙ¹¥a Lla QmRez
Bacardi logo on gate entrance
Gate w/ bat logo /
Elevator w/ bat logo /
Bottles on conveyor
Narr:
Now, get an exclusive look behind the bat door at
Bacardi’s mega factory.HMe HC ¢hn¡m Bacardi factory-Hl h¡c¤s ByL¡ clS¡l ¢fRe HL TmL cM eJu¡ k¡Lz
01:00:45:20 TITLE SEQUENCE x63358-04-UF-MF-Bacardi-INT SMLS Transcribed on 10/12/2011 1:09:00 PM Transcribed by Memory Mill, LLC Page 2 of 78
Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
MEGA FACTORIES
ACT I
01:00:56:00 Bacardi bldg. ext.
Narr:
This is the cathedral of rum.HV¡C qm l¡jl fËd¡e Evf¡ceL¾cÊz
Inside distillery /
Outside distillery
Narr:
Bacardi’s main distillery near San Juan, Puerto Rico.Hl fËd¡e distillery ,Puerto Rico Hl San Juan Hl ¢eLV Ah¢ÙÛaz
Computer image
Guy @ computer station
01:01:07:25 EFX to VS rum production Narr:
Here, they produce more than 200 million bottles of rum a
year to sell in more than 100 countries.HM¡e a¡l¡ hRl fË¡u 200,000000 -h¡am l¡j fËÙ¹¥a Ll fË¡u 100 Hl¡ h¢n cn ¢hœ²£ Ll b¡Lz
01:01:20:13 Workers arrive on bicycles
Narr:
A new shift begins.HLV¡ ea¥e ¢ngV öl¦z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Workers directing tankers /
Tanks
Narr:
On a typical day, they process more than 150,000 liters
(40,000 gallons) of rum.L¡e¡ ¢hno ¢ce a¡l¡ 150,000 ¢mV¡llJ hn£ l¡j fËÙ¹¥a Ll b¡Lez
Joe walking, talking into radio intercut
w/ factory scenes
Narr:
And the man in charge is Joe Gomez.Bl HC j§m c¡¢uaÆ ¢k¢e BRe ¢a¢e qme Joe Gomez.
01:01:44:08 Joe on-cam. /
Joe samples rum
Joe:
I have been making rum for 32 years so I guess passion has
to be a very important part of it.B¢j fË¡u 32 hRl dl l¡j fËÙ¹¥¢al L¡Sl p¡b k¤š² B¢R gm B¢j je L¢l HC L¡S BhN b¡L¡V¡J HLV¡ …l¦aÆf§eÑ ¢houz
Narr:
He’s the maestro or master blender.¢a¢e HLSe master blender.
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
All Bacardi rums are blended from various rum stocks.pjÙ¹ Bacardi rum ¢h¢iæ rum stock bL blend Ll¡ quz
Narr:
And it’s Joe’s job to mix the stocks to ensure the rum we
buy at the store lives up to the Bacardi standard.Bl Joe Hl L¡S qm stock …m¡ pCi¡h jn¡-e¡ k¡a Bjl¡ c¡L¡e k Bacardi ¢Le b¡¢L H…m¡J pC …ej¡epÇfæ quz
01:02:10:24 Joe on-cam. Joe:
It’s really lovely.HV¡ p¢aÉ M¤h p¤¤¾clz
Joe & co-worker set up rum barrels for
family test tasting
Narr:
Today, he faces a new challenge.BSL ¢a¢e HLV¡ ea¥e QÉ¡m”l p¡jez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
He’ll help the eight retired Bacardi family master blenders
create an historic new blend to commemorate their 150th
anniversary.¢a¢e Bacardi f¢lh¡ll AhplfË¡ç 8 Se pcpÉcl SeÉ HLV¡ ea¥e ü¡cl l¡j fËÙ¹¥a Lla p¡q¡kÉ Llhe kV¡ HC 150 aj hoÑ Eck¡feL Øjle£u Ll l¡Mhz
Narr:
In preparation of their visit, Joe selects some of his finest
rum stocks the family will use for the new rum.Bl Joe HSeÉ a¡l¢LR¥ pl¡ rum stock hR l¡-Me k…m¡ ea¥e fË¡X¡ƒ fËÙ¹¥a Lla hÉhq¡l Ll¡ qhz
Joe on-cam. Joe:
We are very excited and looking forward to that meeting.Bjl¡ HC ¢j¢Vw Hl hÉ¡f¡l M¤hC Eš¢Saz
01:02:39:04 Follow Jose as he makes his rounds Narr:
Meanwhile, across the plant—Jose Class is busy with the
everyday business of making the rum.H¢cL Jose Class L¡lM¡e¡u fË¢a¢cel ja¡C l¡j °a¢ll hÉhp¡l L¡S hÉÙ¹z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
He’s head of production at Bacardi.¢a¢e Bacardi production Hl fËd¡e c¡¢uaÆfË¡ç LjÑ£z
Narr:
Almost every bottle of rum starts with him.ph h¡aml L¡SC a¡l q¡a ¢cuC öl¦ quz
Narr:
And he relies on technology to help keep the rum at a
consistent flavor profile.Bl l¡jl Ap¡d¡le ü¡c hS¡u l¡M¡l hÉ¡f¡l ¢a¢e fËk¤¢š²l Jfl BÙÛ¡ l¡Mez
01:03:08:28 Jose on phone /
Truck driver
Jose (on phone):
Can you please send the first molasses truck here?a¥¢j ¢L HM¡e fËbj …s h¡T¡C VÊ¡LV¡ Bea f¡lh?
Jose greets truck driver, instructs him
on where to park Narr:
And it all starts with the delivery of fresh molasses.Bl ¢höÜ …s plhl¡ql p¡b p¡bC L¡S öl¦ qu k¡uz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:03:27:10 Jose samples dark, sticky liquid Jose:
This is actually the sugar cane molasses. And this is
actually our raw material for rum production. It’s like
honey, made out of sugar cane.HV¡ Bpm BMl lp bL h¡e¡e¡ qu Bl l¡j fËÙ¹¥¢aa HV¡C qm Bj¡cl Ly¡Q¡j¡mzHV¡ AeLV¡ jd¤l ja¡z
Molasses inside tanker, then we see it
pouring out
01:03:46:00 GRAPHIC – a map of the world
highlights where the rum comes from
Narr:
Every year from November to April, Bacardi buyers scour
the tropical countries of the world in search of the highest
quality sugar cane.fË¢a hRl eiðl bL H¢fËml jdÉ Bacardi -œ²a¡l¡ p¡l¡ ¢hnÄ pl¡ BMl på¡e Lla h¢su fsez
01:03:59:23 Scenic ocean
Sugar cane field
Machines harvest & process sugar cane Narr:
Machines harvest and process it.k¿»l p¡q¡kÉC Hl Evf¡ce Hhw fËÙ¹¥¢a ¢eiÑl Llz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
They place it in the sugar cane crushing machine—where
it’s pulverized to extract every last drop of the sweet juice.a¡l¡ crushing machine Hl p¡q¡kÉ HC BM bL lp ¢ews hl Ll b¡Lz
01:04:19:15 Dark liquid
Narr:
The liquid is boiled and turned it into molasses.HC almL Nlj Ll …s f¢lea Ll¡ quz
Lab tech checks viscosity Narr:
Lab technicians check the viscosity, ensuring the
consistency’s just right for the sugar to convert to alcohol.fl£r¡N¡ll technician l¡ AÉ¡mL¡qm f¢lea qJu¡l ja¡ nLÑl¡u p¡¾cÊa¡ BR ¢Le¡ fl£r¡ Ll cMez
01:04:39:00 GRAPHIC: Animated map to 3D
animated factory in Puerto Rico
Narr:
The molasses then travels to the Bacardi plant near San
Juan, Puerto Rico.
Hlfl HC …sL Puerto Rico Hl San Juan H Ah¢ÙÛa Bacardi plant H ¢eu k¡Ju¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Jose directs truck, molasses is dumped
Jose explains process /
Back to molasses
Jose:
This is going to be pumped up to the fermentation area
where we’re going to put water, yeast, and we’re going to
turn it into rum.HV¡ f¡Çfl p¡q¡kÉ på¡el SeÉ ¢eu k¡Ju¡ qh kM¡e Bjl¡ Sm Hhw DØV ¢j¢nu HL l¡j f¢lea Llhz
01:05:06:15 GRAPHIC: 3D animation of factory Narr:
The rum is produced on a 51-hectare (125-acre) facility
divided into six main production areas.51 qƒl S¡uN¡ S¥s ¢hÙ¹«a 6 V¡ fËd¡e Evf¡ceL¾cÊ l¡j fËÙ¹¥a Ll¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Graphic continues:
I.D.: Fermentation House
I.D.: Distillery
I.D.: Filling Station
I.D.: Aging Warehouse
I.D.: Filtering
I.D.: Blending
I.D.: Bottling Plant
Narr:
The first stage is the fermentation house…
then the distillery...
the filling station...
the aging warehouse...
filtering...
blending...
and the final bottling in Jacksonville, Florida.fËbj d¡f qm fermentation house ,a¡lfl distillery,a¡lfl filling station,Hlfl aging warehouse zBl f¢lpË¥a Ll Ll¡l fl phno fÉ¡L¢Sw Hl SeÉ HL gÓ¡¢lX¡l Jacksonville a f¡W¡e¡ quz
01:05:33:00 EFX to live-action fermentation house Narr:
Bacardi pumps more than 227,000 liters (60,000 gallons)
of molasses into the fermentation house every day.l¡S fermentation house H fË¡u 227,000 ¢mV¡l …s f¡Çf Ll¡ quz
Jose into radio /
Blue holding tanks /
Begin mixing process
Narr:
And Jose’s job is to take every drop of the black sap and
turn it into alcohol.Bl Jose Hl L¡S qm HC L¡m¡ f¡e£uL pÇf¨eÑl©f AÉ¡mL¡qm f¢lea Ll¡z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
Jose mixes the molasses with water.¢a¢e Hl p¡b Sm ¢j¢nu b¡Lez
01:05:53:29 Controller @ computer station intercut
w/ mixing process
Narr:
At this point, the controller adds yeast, which turns the
sugar into alcohol.HC pju Hl p¡q¡kÉ DØV k¡N Ll¡ qu k¡ nLÑl¡L AÉ¡mL¡qm f¢lea Llz
01:06:07:00 EFX to lab
I.D. Rebecca @ work behind
microscope
Narr:
This strain of yeast is under tight security.Bl HV¡ Ls¡ ¢el¡fš¡l jdÉ Ll¡ quz
Rebecca dials in sample
Narr:
Biochemist Rebecca Santini is only one of six scientists at
Bacardi with the privilege to work with it.Biochemist Rebecca Santini qme 6 Se ¢h‘¡e£l jdÉ HLSe ¢k¢e HC L¡SV¡ AaÉ¿¹ Be-¾cl p¡b Ll b¡Lez
01:06:19:11 Rebecca on-cam.
Rebecca:
We have to have a lot of security because this is our baby.Bj¡cl kbø ¢el¡fš¡ clL¡l L¡le HV¡ Bj¡cl L¡R p¿¹¡ea¥mÉz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Rebecca enters and preps in lab room /
EFX to painting of Bacardi’s founder
Narr:
This yeast was discovered and cultivated over 150 years
ago by Bacardi’s founder—Don Facundo Bacardi Masso.Bacardi Hl SeL Don Facundo Bacardi Masso fË¡u 150 hRl BN HC DØV B¢h×L¡l Llez
01:06:36:19 EFX to Rebecca taking out, holding,
and talking about Bacardi yeast
Rebecca:
This is very special for us. This is the only yeast that we
use. This is the Bacardi yeast.HV¡ Bj¡cl L¡R M¤hC j§mÉh¡ezHLj¡œ HC DØVV¡C Bjl¡ hÉhq¡l Ll b¡¢L Bl HV¡C qm Bacardi yeast .
Narr:
It may not look like much, but this micro-organism gives
Bacardi its distinctive flavor.
01:06:52:20 Rebecca on-cam. Rebecca:
This is a great, great, great, great, great, great son of the
original.
Rebecca transfers live cells to yeast
solution
Narr:
This sample is ready to seed a new generation of yeast.
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
She transfers the healthy live cells to a solution of yeast-
friendly nutrients.
Rebecca stores solution
01:07:17:01 Outside fermentation area
Narr:
When it’s ready, she sends the yeast to the fermentation
area where Jose Class stands by.HV¡ fËÙ¹¥a qu Nm ¢a¢e HC DØV på¡eL¡kÑl ÙÛ¡e f¡¢Wu ce Bl pM¡e Jose Class -Hl c¡¢uaÆ BRez
Jose inside factory looking down at
tanks and talking into radio
Narr:
Jose gives the green light to start the fermentation.på¡e fË¢œ²u¡ öl¦ Llh¡l Ae¤j¢aV¡ Jose -C ¢cu b¡Lez
Technician into radio in computer room (NATS)
Fermentation tanks
01:07:37:10 Inside tank showing yeast eating sugar,
converting to alcohol
Narr:
The yeast eats the sugar, converting it to alcohol.HC DØV nLÑl¡ NËqe Ll pV¡L AÉ¡m-L¡qm l©f¡¿¹¢la Llz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Distillers beer forming inside tank
Narr:
This is the first step of turning the molasses to an alcoholic
brew—called distillers beer.…s L AÉ¡mL¡qm f¢lea Ll¡l fÜ¢aV¡C qm Hl fËbj d¡f Bl HLC distillers beer hm¡ quz
Computer data on screens
01:07:51:23 Jose enters computer room
Data on screens Narr:
The computers help ensure a consistent product.HC L¢ÇfEV¡l …m¡ d¡l¡h¡¢qLi¡h fZÉ fËÙ¹¥¢al L¡S p¡q¡kÉ Ll b¡Lz
01:08:07:19 Team @ work in computer room
Mixing process inside tank /
Jose on-cam.
Jose:
We have been able to achieve the same rum with the same
quality for 150 years. The way we do that?Bjl¡ fË¡u 150 hRl dl HLC …ej¡e hS¡u lM HC rum fËÙ¹¥a Ll Bp¢RzBl Bjl¡ L£i¡h pV¡ L¢l pV¡ S¡ea Q¡J?
Jose:
We start here at the fermentation stage.Bjl¡ HC på¡e fË¢œ²u¡ bL L¡S öl¦ L¢lz
Jose exits control room into factory
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:08:25:14 Jose reading out checklist /
B & F between Jose checking and
mixing process inside tank
Jose:
What we have here is a tank that was just filled half an
hour ago—so this tank is just starting the fermentation
process.HM¡e Bj¡cl L¡R HLV¡ VÉ¡ˆ BR -kV¡ BdO¾V¡ BN i¢aÑ Ll¡ quRzgm HM¡eC på¡e fË¢œ²u¡ öl¦ qa QmRz
01:08:42:05
Jose on-cam. /
Mixing process inside tank
Jose:
Oh, boy, this tank is really fermenting pretty good. As you
can see, the CO2 is really high—I can’t almost breathe
here.HC VÉ¡ˆV¡u M¤h i¡m¡i¡hC på¡e fË¢œ²u¡ OV QmR L¡le cMaC f¡µR HM¡e L¡hÑe-X¡C-A„¡CXl f¢lj¡e M¤h -hn£zB¢j HM¡e nÄ¡pNËqeC Lla f¡l¢Re¡z
Narr:
This natural chemical reaction releases the odorless and
invisible gas, carbon dioxide.HC ü¡i¡¢hL l¡p¡u¢eL fË¢œ²u¡u hZÑq£e J Nåq£e NÉ¡p L¡hÑe-X¡C-A„¡CX ¢eNÑa quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Jose on-cam. /
Mixing process inside tank
Jose:
If I just put my face in there, I’m going to be in shock and
not gonna have any oxygen to breathe.B¢j k¢c Hl jdÉ Bj¡l j¤MV¡ Y¥¢Lu ¢cC a¡qm M¤h hL¡uc¡u fsa qh L¡le nÄ¡p-fËnÄ¡pl SeÉ A¢„SeC f¡Ju¡ k¡h e¡z
CO2 alarm scene
01:09:02:24 Jose on-cam. /
Jose closes tank
Jose:
It’s telling us that the carbon dioxide levels are above what
are supposed to be in a working environment so right now
I need to close this tank.HV¡ cM je qµR ü¡i¡¢hLl a¥me¡u L¡hÑe-X¡C-A„¡CXl f¢lj¡e HM¡e hn£ qu NRzgm Bj¡L HMe HC VÉ¡ˆV¡ hå Ll gma qhz
Narr:
The natural reaction also causes a rapid increase in heat.HC l¡p¡u¢eL ¢h¢œ²u¡u M¤h â¥a a¡fj¡œ¡ h¡sa b¡Lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:09:20:03
Jose on-cam. /
Big blue tank
Jose:
Actually, this heat is not very good for the yeast, so we
need to remove that heat.Bl DØVl SeÉ HaV¡ f¢lj¡e a¡f r¢aLl qa f¡l,a¡C Bj¡cl HC a¡f ÙÛ¡e¡¿¹¢la Ll -gm¡l hÉhÙÛ¡ Lla qhz
Jose inside computer room /
Data on computer screens /
Outside and inside tanks
Narr:
If he doesn't remove the heat, almost 190,000 liters
(50,000 gallons) of distillers beer will be ruined...and there
will be no rum.Bl pV¡ e¡ Ll¡ qm 190,000 ¢mV¡l f¢lnË¥a beer eø qu k¡h Bl L¡e¡ rum fËÙ¹¥a Ll¡ pñh qh e¡z
01:09:36:19 Jose monitoring temperatures /
Mixing process inside tank /
Jose monitoring temperatures
Narr:
So Jose must keep the temperature between 31 and 35
degrees Celsius (88 and 95 degrees Fahrenheit).a¡C Jose -L AhnÉC 31 bL 35 ¢XNË£ -pm¢pu¡pl jdÉ a¡fj¡œ¡ ¢eu¿»e Lla q-hz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Worker checking temperature /
Jose talking to worker /
Worker writing down temperatures
Narr:
It’s a delicate dance that requires careful monitoring of the
yeast, sugar and alcohol concentrations.Bl DØV,nLÑl¡ Hhw AÉ¡mL¡qml Oe-aÆl f¢lj¡e p¢WLi¡h ac¡l¢L Ll¡ AaÉ¿¹ p§r L¡Sz
Worker checking temperature
01:09:53:20 Jose explaining process
Jose:
I’m looking at how well the fermentation is going by an
increase in temperature and a decrease in sugar content.B¢j HMe cM¢R k ¢Li¡h a¡fj¡œ¡ hª¢Ü fu Hhw nLÑl¡l OeaÆ Lj k¡Ju¡l gm på¡e fË¢œ²u¡V¡ i¡m¡ja¡ pÇfæ quz
Jose checking tank Narr:
More alcohol is produced as the sugar content decreases.nLÑl¡l OeaÆ ka Lja b¡Lh aa hn£ f¢lj¡e AÉ¡mL¡qm °a¢l qa b¡Lhz
Distillers beer being produced inside
tank
Narr:
But too much alcohol kills the yeast.ah A¢a¢lš² f¢lj¡e AÉ¡mL¡qml Ef¢ÙÛ¢a DØVL eø Ll cuz
Inside computer room
Jose moves head back from smell
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:10:11:29 Distillers beer being produced inside
tank /
Outside tanks
Narr:
If done correctly, Jose can produce up to 1.9 million liters
(half a million gallons) of distillers beer in a day.ph¢LR¥ ¢WLja¡ Qmm Jose HL¢ce 190,000 ¢mV¡l f¢lpË¥a beer fËÙ¹¥a Ll gma prj qhez
01:10:22:02 Jose pours pint from tank to sample Narr:
And when a batch is complete—Jose pulls up to the keg
and pours himself a pint.HLV¡ batch pÇf¨eÑ qm Jose f¡œV¡ M¤-m HL ¢f¾V (560 ¢j¢m¢mV¡l) beer Ym cez
Jose pours pint sample into lab bottle
01:10:37:07 Jose explains process and pours sample
back into pint container
Jose:
At this point, it’s not tasty, but it smells amazing. Now I’m
going to get this sample to the laboratory for some initial
testing.HC j¤q¨aÑ k¢cJ HV¡ p¤¤ü¡c¤ e¡ ¢L¿¹¥ Hl Nå M¤h i¡m¡zHMe B¢j ¢LR¥V¡ ej¤e¡ mÉ¡hlV¢la fl£r¡l SeÉ ¢eu k¡¢µRz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Ext. factory pipes Narr:
Now that fermentation is complete—Jose can move on to
the next step—distillation.HMe på¡e fË¢œ²u¡ nozHh¡l Jose Hl flhaÑ£ d¡fl L¡S öl¦ Lla f¡le,pV¡ qm distillation .
ACT III
01:10:51:15 Montage of Bacardi production, family,
tourist buses – time lapse etc.
Narr:
The making of Bacardi rum has always been a family
tradition.Bacardi rum °a¢ll HC fËb¡V¡ f¡¢lh¡¢lL p§œ dlC Qm BpRz
Narr:
And today is no different.Bl BSJ Hl L¡e¡ hÉ¢aœ²j OV¢ez
Inside Bacardi
01:11:05:25 Retired Bacardi family master blenders
arriving
Narr:
The retired family master blenders have arrived to create
the 150th anniversary special edition rum.f¢lh¡ll AhplfË¡ç pcpÉl¡J 150 aj hoÑl ¢hno fËÙ¹¥¢al HC LjÑL¡ä k¡N ¢ca HpRez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
EFX to family members in safety gear Narr:
They’re all related to the founder of Bacardi.a¡cl pLmLC Bacardi -Hl SeÈc¡a¡ hm¡ k¡uz
01:11:19:22 Retired family workers continue VIP
tour thru factory
Narr:
And each has worked as a master blender, but haven’t been
back in years.fËaÉLC master blender ¢qph L¡S LlRe Hhw fË¡u p¡l¡hRl HLh¡l¡ h¡s£ ¢gl Bp¢ez
Narr:
Rum is in their blood.a¡cl lš² HC Rum fËÙ¹¥¢al en¡ m¤¢Lu BRz
Narr:
And their passion has never waned.Bl a¡cl HC EcÉj LMe¡ M¡j¢a fl¢ez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
OC, L3: “TOTEN COMAS BACARDI
Bacardi Family Master Blender”
Totén Comas Bacardi:
You can feel the fumes talking to you, you know, this is
the spirit that we give to the gods, you know?a¥¢j Ae¤ih Lla f¡l¡ k HC dy¡u¡J a¡j¡l p¡b Lb¡ hma Q¡CRzDnÄll L¡R Bjl¡ HV¡C pjfÑe Ll Qm¢Rz
01:11:37:26 OC, L3: “JORGE LUIS del ROSAL
Bacardi Family Master Blender”
Jorge Luis del Rosal:
I hadn’t felt it in a long time, but it brings back so many
memories.AeLV¡ c£OÑpju B¢j Hph ¢eu i¡¢h¢ez¢L¿¹¥ HV¡ hn ¢LR¥ Øj«¢a je f¢s-u ¢cmz
OC, L3: “JOAQUIN BACARDI
BOLIVAR Bacardi Family Master
Blender”
Joaquin Bacardi Bolivar:
It seems like a miracle. You have the spirits of the rum as
it turns into a very mellow and nice tasting rum. HV¡ Am±¢LL OVe¡l ja¡zjªc¤ Hhw p¤¤ü¡c¤ l¡j f¢lea qm ¢Øf¢lVl A¢Ù¹aÆ h¡T¡ k¡uz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:11:51:15 Bottle, glass and barrels of rum Narr:
The special new rum will be made for all family members
—once again keeping the heritage alive.HC ¢hno fËL¡ll rum V¡ f¢lh¡ll pLm pc-pÉl SeÉC fËÙ¹¥a Ll¡ qh Bl HV¡ B-l¡ HLh¡l a¡cl I¢aqÉl ü¡rl hqe Llhz
Bacardi ext.
Jose walking into lab /
Fermented brews in lab bottles
Narr:
While the family royals get a VIP tour—Jose goes to the
laboratory to test the fermented brew.f¢lh¡ll pcpÉl¡ kMe VIP tour -H hÉÙ¹ Jose aMe mÉ¡hlV¢la ¢Nu ü¡cNËqel L¡SV¡ pl gmez
01:12:10:11 Jose @ work inside lab /
Lab tech grabs and pours sample into
glass tube
Narr:
Before he sends almost 190,000 liters (50,000 gallons) to
the distillery, he checks the alcohol content of his sample.distillery a 190,000 ¢mV¡l f¡e£u f¡W¡-e¡l BN ¢a¢e HLh¡l AÉ¡mL¡qml f¢lj¡eV¡ fl£r¡ Ll cM ¢ea Q¡ez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:12:20:28 Jose explains process intercut w/ lab
tech setting up for distillery test
Jose:
We have a standard of how much alcohol should be
producing in our fermentation process. på¡e fË¢œ²u¡u ¢WL LaV¡ f¢lj¡e AÉ¡mL¡qm fËÙ¹¥a Ll¡ E¢Qa a¡l HLV¡ ¢e¢cÑø f¢lj¡e Bj¡cl d¡kÑ Ll¡ BRz
Jose:
So by looking at this we know, if we’re not producing
enough alcohol, there might be a problem we might need
to fix.HMe cM h¡T¡ k¡µR k fkÑ¡ç f¢lj¡e AÉ¡mL¡qm fËÙ¹¥a Lla e¡ f¡lm fl pjpÉ¡ cM¡ ¢ca f¡lz
01:12:31:18 Lab worker starts test / VS of distillers
beer processing for alcohol content
Narr:
They start by boiling the distillers beer.f¡¢aa beer Ešç Ll¡l gm HV¡ öl¦ quz
Narr:
This causes the alcohol to evaporate and the vapors to rise
to the top.Hl gm AÉ¡mL¡qm h¡×f£i¨a qa öl¦ Ll Hhw h¡×fLe¡ Efl ¢Nu p¢’a quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Mini distillate process continues
Narr:
It then travels down a condenser, where it cools and
becomes the distillate.a¡lfl HV¡ Hl jdÉ ¢cu W¡ä¡ qu ej Bp Hhw f¢lpË¥a quz
01:12:50:04 Jose on-cam.
Jose:
What we’re going here is we’re separating the alcohol
from the beer. So if I don’t have as much alcohol, then I
will not have as much alcohol here. Very simple. And I
went to school for that.Bjl¡ HM¡e beer Hl jdÉ bL AÉ¡mL¡qmL fªbL Lla Qm¢RzBl JM¡e k¢c fkÑ¡ç f¢lj¡e AÉ¡mL¡qm e¡ bL b¡L a¡qm HM¡eJ AÉ¡mL¡qml O¡V¢a cM¡ c-hzHV¡ M¤hC pqS hÉ¡f¡lzBl B¢j HV¡ ¢nMC Hp¢Rz
Rum base Narr:
The result is a clear, fiery 150-proof distillate also known
as a “rum base.”HV¡ M¤hC pføz150 fË¥g f¢lpË¥a AÉ¡mL¡qmLC “rum base.”hmz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:13:11:09 Bottles of distillers beer inside lab /
Jose walking outside factory
Narr:
Once he determines the sample has the proper alcohol
content—Jose can move onto the next stage:ej¤e¡u fkÑ¡ç AÉ¡mL¡qm Ef¢ÙÛa b¡Lm ahC Jose flhaÑ£ d¡fl L¡S öl¦ Lla f¡lhez
01:13:19:28 3D Animation Graphic – follow the
molasses from the Fermentation Tank
to the Distillery
Narr:
Sending almost 190,000 liters (all 50,000 gallons) of
distillers beer to the distillery to make the base.distillers beer Hl fË¡u 190,000 ¢mV¡l f¡e£uL fËÙ¹¥¢al SeÉ distillery -a f¡W¡a qhz
EFX to distillery ext. Narr:
This is the five-story distillery.HV¡ HLV¡ 5 am¡ distillery.
01:13:38:13 Jose walking outside and enters
distillation central control room
Narr:
And Jose manages it from a central control room.Bl Jose , central control room bL HC L¡SV¡ ¢eu¿»e Ll b¡Lez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Team monitoring inside central control Narr:
His team monitors each step of distillation to ensure a
consistent Bacardi product.a¡l cm distillation -Hl fË¢aV¡ d¡fl Jfl eSl l¡M k¡a HC Bacardi product -Hl …eNaj¡e -L¡e¡ œ¥¢V e¡ b¡Lz
01:13:57:22 As above
Narr:
Here, they make to two distinct rum bases.HM¡e a¡l¡ 2 lLjl Bm¡c¡ rum fËÙ¹¥a L-lez
Distillation ext.
Narr:
One rum base gets distilled just once—in an industrial-
sized version of the laboratory test.HLfËL¡ll rum L mÉ¡hlV¢l fl£r¡l j¡dÉj öd¤ HLh¡lC f¢lpË¥a Ll¡ quz
01:14:08:21 3D ANIMATED GRAPHIC – show
the flow of the beer down the distiller –
the vapors rise, go through the
condenser and out into liquid tanks
Narr:
Inside the still, the hot distillers beer flows past metal
plates at around 93 degrees Celsius (200 degrees
Fahrenheit).Nlj d¡a¥l fÔVl Jfl ¢cu kMe distillers beer fËh¡¢qa qu aMe Hl a¡fj¡œ¡ fË¡u 93 ¢XNË£ pm¢pu¡p b¡Lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
Just like the mini-distillery, the alcohol turns into vapor—
which then separates from the distillers beer and rises to
the top.mini-distillery -Hl ja¡ AÉ¡mL¡qm h¡×f£i¨a qu distillers beer bL Bm¡c¡ qu k¡u Hhw Efs ¢Nu Sj¡ qa b¡Lz
01:14:28:02 Graphic continues
Narr:
The vapor then flows into the condenser, and it turns into a
potent liquid, which flows back down to the bottom of the
system and is sent to a storage tank.HC h¡×f kMe condenser -Hl ¢ial ¢cu fËh¡¢qa qu aMe Bh¡l alm f¢lea qu Hhw e£Q ej Hp storage tank -H Sj¡ qa b¡-Lz
Narr:
This base is called “aguardiente”—it has a distinct flavor
and aroma that provides the backbone for Bacardi rum.HC d¡fl f¡e£uL hm¡ qu “aguardiente”.Hl ¢hno p¤¤Nå Hhw ü¡cC qm Bacardi rum -Hl j§m BLoÑel ¢houz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:14:50:09 3D ANIMATED GRAPHIC – 5
columns
Narr:
The second rum base goes through a five-step distillation
process—where it’s purified…and becomes a high-proof
alcohol.
¢àa£u fËL¡ll rum -L Bh¡l 5 d¡fl HLV¡ distillation fË¢œ²u¡l j¡dÉj f¢lpË¥a Ll¡ qu Hhw Hl gm HV¡ high-proof alcohol-H f¢lea quz
Narr:
Because of the multiple steps—this base is called
“redistilado”—literally meaning “re-distilled.”HL¡¢dL d¡f HC L¡S pÇfæ qu hm HL hm¡ qu “redistilado” k¡l Br¢lL AbÑ h¡lh¡l f¡ae Ll¡z
01:15:09:07 EFX back to team @ work in control
room
Narr:
Back in the control room—Jose teams monitors over
300,000 liters (80,000 gallons) of alcohol through
distillation.control room -H Jose -Hl cm fË¡u 300,000 ¢mV¡l alcohol -Hl distillation fË¢œ²u¡l Jfl eSl lM QmRz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:15:29:19
Jose on-cam. /
Tech monitoring inside control room
Jose:
At the beginning of this process, the beer has about 10
percent alcohol—then we separate those alcohols into the
different distillation columns and the product that we get
out of it is between 75 to 95 percent alcohol.HC fË¢œ²u¡l öl¦a beer -Hl jdÉ 10 na¡wn alcohol b¡Lza¡lfl Bjl¡ ¢h¢iæ distillation columns-Hl j¡dÉj pC alcohol fªbL Lla b¡¢L Hhw Ahno 75-95 na¡wn alcohol f¡Ju¡ k¡uz
Distilled pipes and tanks Narr:
The distilled rum bases then travel through the pipes and
into 300,000-liter (80,000-gallon) tanks.Hlfl pC distilled rum f¡Cfl j¡dÉj 300,000 ¢mV¡ll VÉ¡ˆ fËhn Llz
01:15:43:00 Jose and techs inside control room Narr:
Jose’s job is complete—but the rum’s journey is not over.Jose -Hl L¡S HM¡e no ¢L¿¹¥ rum -Hl k¡œ¡ HMe¡ pÇf¨eÑ qu ¢ez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Jose on-cam.
Jose:
In order for them to be called rum, they have to be blended
at different proportions under different conditions and that
is something that the blender will have to tell you and then
kill you.L¡le rum fËÙ¹¥a Lla Nm Hlfl a¡cl ¢h¢iæ naÑp¡fr ¢h¢iæ Ae¤f¡a jn¡a qh Bl aMeC pV¡ a¡j¡L HLh¡l en¡a¥l Ll -gma prj qhz
01:16:02:03 Joe Gomez enters lab and greets tech Narr:
Now, master blender Joe Gomez takes over.HMe master blender Joe Gomez -Hl L¡S öl¦z
Joe samples products
01:16:17:02 Joe on-cam. intercut w/ Joe sampling
products
Joe:
We need to make two different product to start with
because that’s what really give Bacardi its flexibility in
term of how many finished product, how many Bacardi
rum we can blend.Bl fËbj c¤C dlel ¢iæ f¡e£u °a¢ll L¡S Ll¡ qu Bl LaV¡ f¢lj¡e Bacardi Bjl¡ fËÙ¹¥a Lla f¡l¢R pV¡J ¢edÑ¡¢la qu k¡uz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
They look the same, but are distinctly different.a¡cl cM HLC je qmJ Bpm pÇf¨eÑ Bm¡c¡z
01:16:34:15 Joe on-cam. intercut w/ Joe sampling
products
Joe:
We have to smell the product to be able to tell them apart
—because as you can see, when they are fresh, they are
both colorless.Bj¡cl Nå ny¥LC a¡cl Bm¡c¡ Lla qh L¡le ¢höÜ AhÙÛ¡u EiuC hZÑq£ez
Joe:
Aguardiente is where the flavor and the aroma associated
to rum really is…whereas the redistilado—which is quote,
unquote—an almost neutral product.Aguardiente qm HLV¡ neutral product kM¡e ü¡c Hhw p¤¤Nå HLCp¡b Ef¢ÙÛa b¡-Lz
01:16:56:07 Joe smelling product
Narr:
It’s Joe’s craft to blend the two rum bases and turn them
into a Bacardi rum.Bl Joe -Hl L¡S qm HC c¤C dlel rum ¢j¢nu pV¡ bL Bacardi rum °a¢l Ll¡z
Mass production of Bacardi rum
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:17:13:29
Blends of Bacardi rum /
Mass production of Bacardi rum
Narr:
Whether it’s a light rum or a dark rum—the final blends of
Bacardi come from these two rum bases.Hl lw q¡ó¡ q¡L h¡ N¡t no fkÑ¿¹ HC c¤Cul ¢jnËe bLC Bacardi fËÙ¹¥a Ll¡ quz
Joe sampling product
Jose and Joe meet & greet inside lab
01:17:33:18 Jose on-cam.
Jose:
Hopefully, one day I will be blending more with him...he’s
my mentor.
Joe on-cam. /
Joe and Jose inside lab
Joe:
Jose has a pretty good nose...he’s very, very sharp.
Narr:
But for now...
Joe talking about Jose Joe:
He makes the rum, I blend it.
01:17:47:14 VS Joe and Jose sampling products
Narr:
And he does it all with his nose and palate.
ACT III
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:18:03:19
Wooden barrels en route /
Joe into radio
Narr:
Turning a rum base into the Bacardi rum you buy takes the
next critical step—aging.rum base bL Bacardi rum °a¢ll Ll¡l d¡fV¡ M¤hC p§r Hhw HLC aging hmz
Back to wooden barrels en route Narr:
To begin the aging process, Joe Gomez puts the rum bases
into these wooden barrels.Bl HC L¡SV¡ öl¦ Ll¡l BN Joe Gomez HC L¡Wl °a¢l f¡œl ¢ial rum l¡Mez
01:18:21:21 Joe on-cam. intercut w/ wooden barrels /
Joe:
There’s gonna be significant transformations inside the
barrel, that they are gonna change the flavor and the aroma
of the product...they are gonna change the color and the
appearance of the product.barrel -Hl ¢ial HC f¡e£ul hn¢LR¥ f¢lhaÑe OVh AbÑ¡v Hl ü¡c,p¤¤Nå Hhw lw ph hcm k¡hz
Joe checking wooden barrels Joe:
Barrels are very important to the rum-production process.rum fËÙ¹¥¢al SeÉ HC Barrel-…m¡ M¤hC …l¦aÆf§ZÑz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:18:38:16 More wooden barrels
Narr:
But Joe doesn’t make new barrels; he buys used.¢L¿¹¥ Joe ea¥e barrel °a¢l Lle e¡,¢a¢e hÉhq¡l Ll¡ f¤le¡ barrel …m¡C ¢Le Beez
Narr:
And surprisingly, he gets them from his competition:
American bourbon and whiskey producers.Bl M¤h Aá¥a OVe¡ qm ¢a¢e a¡l fË¢aà¾à£ American bourbon Hhw whiskey producers cl L¡R bLC H…m¡ fu b¡Lez
01:18:54:05 Joe on-cam. intercut w/ workers
handling barrels
Joe:
We cannot expose fresh rum to brand new barrels, because
the barrel will imprint the fresh rum with the profile that is
not going to be typical of rum.¢höÜ rum L LMe¡C HLcj ea¥e barrel-H l¡M¡ E¢Qa e¡ L¡le Hl gm Hl j§m °h¢nøÉ…m¡ ¢LR¥V¡ fËi¡¢ha qu k¡uz
01:19:11:28 Joe on-cam.
Joe:
These are barrels that have been used once made of white
oak, totally handmade, and with a medium toast inside.p¡c¡ JL ¢cu pÇf¨eÑl©f q¡a h¡e¡-e¡ HC barrel …m¡ °a¢ll fl hÉhq¡l Ll¡ qu b¡L Bl Hl iall ¢cLV¡ HLV¥ f¡s¡e¡ quz
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Mega Factories: Bacardi N A T I O N A L
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Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
These barrels are made at a factory in Louisville,
Kentucky.H…m¡ Kentucky a Ah¢ÙÛa Louisville Hl HL L¡lM¡e¡u °a¢l Ll¡ quz
01:19:29:09 Barrels entering enclosed room for
toasting
Narr:
Inside an enclosed room—the barrels are toasted like
bread, browning the wood at a low heat.hå Oll ¢ial H…m¡L ¢WL f¡yEl¦¢Vl j-a¡C Lj a¡f f¡s¡e¡ qu kare e¡ Ah¢d HC L¡W N¡t h¡c¡¢j hZÑ d¡le Llz
Narr:
This brings out the sugars and caramels.Hl gm nLÑl¡ Hhw caramel ¢eNÑa qu k¡uz
01:19:48:22 Barrels being charred
Narr:
But toasting isn’t enough. The barrels are then charred.¢L¿¹¥ Ešç Ll¡V¡C no Lb¡ euzhÉ¡-lm…m¡L Hlfl f¤¢su gm¡ quz
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Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
Burning the wood draws out even more flavors and
textures that infuse into the spirits.L¡WL f¡s¡e¡ qm Bl¡ flavor ¢eNÑa qu k¡ ¢Øf¢lVl p¡b ¢jn k¡uz
01:20:00:17 As above
01:20:17:26 New barrels
Narr:
The barrels are first used to make American whiskey and
bourbon.Barrel …m¡ fËbj American whiskey Hhw bourbon. °a¢ll SeÉ h¡e¡e¡ quz
Narr:
And when finished—Bacardi buys them.Bl pC L¡S no qmC a¡cl Bacardi °a¢ll L¡S m¡N¡e¡ quz
New barrels being loaded into truck
01:20:35:15
Used barrels /
Barrels being cleaned
Narr:
Once in Puerto Rico, they’re sent to the Cooper Room to
be cleaned and stripped of any whiskey flavor.HLpju Puerto Rico a H…m¡ f¢lú¡l Ll¡l SeÉ Cooper Room H f¡W¡e¡ qa k¡a HLV¥J whiskey flavor e¡ b¡Lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:20:59:12 Barrels being made over and stored Narr:
After a 24-hour cleansing bath, they give any damaged
barrels a little TLC.24 O¾V¡ cleansing Hl fl p¡j¡eÉ eø qu k¡Ju¡ barrel-Hl rœ AÒf f¢lj¡e TLC -cJu¡ quz
01:21:19:04 As above
01:21:37:28 Barrels being transported
Narr:
After final inspection—the barrel is ready for the rum
bases.Bl Q¨s¡¿¹ fkÑhrel fl p…m¡ fËÙ¹¥¢al SeÉ R¡sfœ f¡uz
GRAPHIC - Charcoal filtration system Narr:
Before filling them, the crew pumps the rum bases from
the storage vats through a charcoal filtration system.H…m¡ i¢aÑ Ll¡l BN LjÑ£l¡ charcoal filtration system -Hl j¡dÉj f¡Çf Ll VÉ¡ˆ bL rum a¥m Bez
01:21:56:11 As above
Narr:
These large steel columns hold a natural carbon filter
proprietary to Bacardi.HC hs hs ¢ØVml Ù¹ñ …m¡ ü¡i¡¢hL i¡hC Bacardi bL L¡hÑe fªbL Lla f¡lz
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Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
The rum stock seeps through slowly to ensure quality.Bl …Zj¡e hS¡u l¡M¡l SeÉ M¤h d£lN¢aa rum L ¢eu Bp¡ quz
Narr:
This removes any impurities from the fresh rum.Hl gm kL¡e¡ hSÑÉ fc¡bÑ c§l£i¨a qu k¡uz
01:22:08:17 EFX to mass production of rum bases
pumped into wooden barrels
Narr:
After filtration workers pump the rum bases into these
wooden barrels.Hl fl LjÑ£l¡ HC L¡Wl barrel-Hl jdÉ rum i¢aÑ Ll gmez
Narr:
Each barrel is filled with either the aguardiente or
redistilado.fË¢aV¡ hÉ¡lm qu aguardiente Abh¡ redistilado ¢cu i¢aÑ Ll¡ quz
01:22:28:05 Rum bases pumped into barrels
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Mega Factories: Bacardi N A T I O N A L
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Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Joe talking
Joe:
And then make sure that there is no leak, that the integrity
of the cast is fine.Bl a¡lfl L¡e¡ ¢Râ BR ¢Le¡ phÉ¡f¡lV¡J M¢au cM ¢ea quz
Filling stations continue
Joe:
We are ready to go.HMe Bjl¡ fËÙ¹¥az
01:22:43:27 As above
Narr:
Workers fill 1800 barrels a day, with more than 330,000
liters (88,000 gallons) of rum base.LjÑ£l¡ HL¢ce fË¡u 1800 V¡ hÉ¡lm AbÑ¡v 330,000 ¢mV¡l rum i¢aÑ Ll b¡Lez
01:23:03:00 Filling stations continue
01:23:23:05 Barrels loaded and moving to aging
warehouse
Narr:
Then, the crew moves the barrels from the filling station—
to the aging warehouse.Hlfl a¡l¡ filling station bL hÉ¡lm…m¡ aging warehouse -H f¡W¡e¡l hÉhÙÛ¡ Llez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Barrels inside aging warehouse Narr:
And what happens inside—is a little bit of black magic.Bl Hl ial kV¡ qu pV¡ L¡m¡k¡c¤l bL L¡-e¡ Awn Lj e¡z
Narr:
What goes in—doesn’t come out.kV¡ HLh¡l ¢ial Qm k¡u Bl h¢su Bp e¡z
ACT IV
01:23:43:13 Barrels being moved
Joe @ co-worker inside Bacardi aging
warehouse
Narr:
In the Bacardi aging warehouse, Mother Nature does her
thing.Bacardi aging warehouse -Hl ial HLj¡œ fËL«¢al ¢eujC M¡Vz
Barrels of rum bases aging in darkness Narr:
The young rum bases age, in darkness, slowly maturing
into a flavorful rum.Af¢lea rum bases ¢ial AåL¡l d£l d£l p¤¤ü¡c¤ rum -H f¢lea quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:24:13:19 Joe on-cam. /
Barrels of Bacardi rum bases aging
Joe:
The barrel is just an incredible and lovely instrument that
help us to mature the product.Bl Hrœ hÉ¡lm qm HLV¡ Ai¡he£u EfLle kV¡ HC f¢le¢a OV¡a p¡q¡kÉ Llz
Joe taking sample Narr:
While they age—the spirits change in texture, color, flavor
and aroma.aging -Hl pju Hl Nå,hZÑ,ü¡c ph¢LR¥C hcm k¡uz
01:24:29:17 As above
Joe on-cam. /
Aging rum base in glass
Joe:
After one year, we are gonna have sort of a pale yellow.
But if we are moving into six, eight years, than that pale
yellow starts turning to amber.1 hRl fl Hl lw AeLV¡ gÉ¡L¡n qm¤c qu k¡uzBl 6-8 hRl dl lM ¢cm pV¡ amber H f¢lea qa öl¦ Llz
Joe wiping off wooden barrel Narr:
And because of the placement and conditions of each
barrel—the bases age differently.Bl fË¢aV¡ hÉ¡lml AhÙÛ¡e Hhw °h¢nøÉl Jfl ¢eiÑl Ll aging J ¢iæ q¡l qu b¡-Lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
CU wooden barrel
01:24:56:28 Joe on-cam.
Joe:
These two barrels are not necessarily the same, of course,
and on the other hand, Mother Nature is going to have
different effect in both of them.HC c¤V¡ hÉ¡lm k HLh¡lC HL a¡ ¢L¿¹¥ e¡zHl Jfl Bh¡l fËL«¢al fËi¡h HL HLV¡l Jfl ¢iæ ¢iæ qu b¡Lz
01:25:06:01 Aging rum bases inside wooden barrels
Narr:
The tropical heat and humidity affect the aging process
too.f¢lhnl a¡fj¡œ¡ Hhw Eo·a¡lJ HLV¡ fËi¡h Hrœ b¡Lz
Narr:
The air permeates the barrel, allowing the rum to extract
complex flavors from the wood.L¡Wl jdÉ bL S¢Vm ph Ef¡c¡e n¡oe Ll eJu¡l rœ h¡a¡pl HLV¡ i¨¢jL¡ b¡Lz
01:25:22:20 Joe taking sample and talking on-cam.
Narr:
Joe has to monitor these barrels carefully to manage any
evaporation loss.Joe -Hl L¡S qm kaÀ pqL¡l HC hÉ¡lm…-m¡l Mu¡m l¡M¡ k¡a h¡×f£i¨a qJu¡l g-m HC f¡e£u eø e¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Joe:
For example, today is a typical day, it is probably 98 and
extremely humid, the one that we are trying to get a sample
at now probably has lost anywhere between 10 to 15
percent.Ec¡qleül©f,BSLl ¢cel Lb¡ ¢hQ¡l Llm cM¡ k¡h a¡fj¡œ¡ fË¡u 98 ¢XNË£ HhwBf¢rL BâÑa¡ AaÉ¿¹ hn£zgm Bjl¡ k ej¤e¡ ¢eu L¡S Ll¢R a¡l fË¡u 10-15 na¡wn ki¡hC q¡L eø qu NRz
01:25:41:15 Joe taking sample
Narr:
This evaporation is called, “the angels share.”HC h¡×f£ihel fË¢œ²u¡V¡L hm¡ qu “the angels share.”
Narr:
With all the variables changing the flavor, it’s nearly
impossible to make each batch taste the same.kqa¥ fË¢aV¡ Ef¡c¡el ü¡c œ²j¡Na f¡ÒV¡a b¡L a¡C ph…m¡l ü¡c HLC qJu¡V¡ M¤h L¢Wez
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x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:25:57:13 As above
Narr:
That’s why Joe must blend them—this ensures every bottle
of rum tastes consistent.pSeÉ Joe L A¢a AhnÉC avfl qa qu k¡a pjÙ¹ h¡am j¡V¡j¤¢V i¡h rum -Hl ü¡c A¢iæ b¡Lz
Narr:
It’s Joe’s precise sense of smell and memory that allows
him to identify the smallest variations in the batches.Bl a¡l fËMl OË¡Zn¢š² Hhw A¢i‘a¡l p¡q¡kÉ ¢a¢e p¡j¡eÉ HLV¥ f¢lhaÑeJ M¤h pqSC dl gma f¡lez
01:26:18:06 Joe on-cam.
Joe:
The result is really incredible. Notice fruits, flowers,
vanilla, okay? It’s really amazing, it’s really lovely. And
then it has a very nice background of white oak, like in the
back.gm¡gmV¡ M¤hC BÕQkÑSeLzgm,g¥m Hhw iÉ¡¢em¡ -cMa f¡µRzHV¡ AaÉ¿¹ p¤¤¾cl Bl a¡lfl Hl fRe p¡c¡ JLl p¤¤¾cl BÙ¹le luRz
Joe evaluating sample
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:26:35:22 Joe dilutes sample
Narr:
Then he tastes it...but first, he dilutes the 150-proof fire
water.Hlfl ¢a¢e ü¡c fl£r¡ Lle,ah fËbj HC 150 fË¥g f¡e£uL mO¤ Ll ¢ea quz
01:26:54:14
Joe on-cam. /
Joe tastes sample
Joe:
Once I’m able to lower that, then a lot of nice notes, of
fruits and flowers are able to come out of solution. And
you then are able to perceive an incredible, an incredible
bouquet.B¢j k¢c HV¡ Lj Ll ¢cC a¡qm âhe bL ¢h¢iæ gm J g¥ml Ef¡c¡e h¢su Bp-hzBl HLV¡ Ap¡d¡le f¡e£u a¥¢j m¡i Ll b¡Lhz
Joe on-cam.
Joe:
We love to drink rum. This is our life, what we do for a
living, okay? Remember, always with moderation.Bjl¡ HC rum f¡e Lla M¤hC i¡-m¡h¡¢pzHV¡C Bj¡cl S£he Bl hyQ b¡L¡l SeÉC Bjl¡ HC L¡S Ll b¡¢Lzah je l¡Ma qh LMe¡C j¡œ¡¢a¢lš² q¡l euz
01:27:07:00 Joe sampling rum bases
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
Once he identifies the batches he wants to blend—he
mixes them, following the family secret formula, to hit the
exact flavor profile of a specific Bacardi rum.Bl k…m¡ Bl¡ HLV¥ f¢ln¡del clL¡l p…-m¡ ¢Q¢q²a Lla f¡lm ¢a¢e f¡¢lh¡¢lL -N¡fe p§œ Ae¤p¡l p…m¡a ¢h¢iæ Ef¡c¡e jn¡e k¡a Bacardi rum Hl ü¡c Ar¥æ b¡Lz
01:27:23:21 EFX to B&W Bacardi photos Narr:
This is an art that was perfected by Bacardi’s founder in
Cuba 150 years ago.HV¡ HLV¡ ¢nÒf Bl 150 hRl BN ¢LEh¡a Bacardi -Hl SeÈc¡a¡ HC ¢eyM¤a Ef¡ul fËQme Llez
Narr:
And one of the reasons Bacardi grew into a wealthy and
powerful Cuban family empire.
01:27:40:20 Archival ftg. of General Batista Narr:
In the 1940s, Bacardi’s financial and political power
catches the eye of the dictator, General Batista—who
wants to take control and nationalize the company.
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:27:56:18 Archival ftg. of Cuba and Fidel Castro
Narr:
Under this threat, Bacardi moves ownership of its
trademarks and secret blending formulas outside of Cuba.
Narr:
In 1960—with Fidel Castro in control—the Cuban
government confiscates the family business, seizing their
assets.
01:28:17:10 Archival ftg. of Bacardi family fleeing
Narr:
Betrayed, the Bacardi family has little choice but to flee in
exile.
B&W Bacardi photo
Narr:
Many move to Puerto Rico, where they continue to make
rum.
01:28:37:27 EFX to Bacardi family members
appearing in warehouse
Narr:
Today—that tradition of rum-making lives on.
Narr:
Eight elite creators of Bacardi rum are here and ready to
blend the 150th anniversary rum.
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:28:50:04 Dis. to bottle, glass, and barrels of
aging rum bases
Narr:
This rum will encompass their extraordinary history as a
family and a company.
Joe directing workers which barrels of
rum bases to bring down
Narr:
And Joe is in the hot seat.
Narr:
He must find the rum bases for the family to use.
01:29:05:29 As above Narr:
Along with his co-worker, Willy Ramos, they search the
enormous warehouse for the best of the best rum bases…
many aged up to 20 years and beyond.Willy Ramos a¡l pqLjÑ£cl p¡b warehouse -Hl jdÉ bL pl¡ rum base Hl My¡S Lla b¡Le Bl p…m¡ 20 hRll hn£J f¤le¡ qa f¡lz
Narr:
His selection will be given to the master family blenders
for them to blend the new rum.a¡l h¡R¡C Ll¡ qu Nm p…m¡ f¢lh¡ll pcpÉcl q¡a a¥m cJu¡ qh Bl a¡l¡ Hlfl ¢h¢iæ Ef¡c¡e ¢j¢nu ea¥e rum fËÙ¹¥a Llhez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:29:23:03 Joe taking sample from barrel Narr:
But first, he needs to evaluate each barrel.¢L¿¹¥ fËbj hÉ¡lm…m¡ fl£r¡ Ll -eJu¡ clL¡lz
Willy and Joe talking Willy:
You said this was 19?a¥¢j hmR HV¡ 19 hRll?
01:29:42:10 Joe dilutes sample
Joe:
This is 19, 20 yes. See Willy, this has a beautiful color.
Check this out. I think this has the proper profile that we
are looking for.qyÉ¡z19 h¡ 20zHl lw V¡ cÉ¡M¡ La p¤¤¾clzBj¡l je qu Bjl¡ HlC My¡S Ll¢Rm¡jz
Willy and Joe sample product Willy:
Maestro, this is fantastic.Maestro, HV¡ Ap¡d¡lez
Narr:
In this special edition, age is a major selection criteria.
HC fkÑ¡u h¡R¡Cul rœ hupV¡ HLV¡ …l¦aÆf§eÑ ¢houz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:30:04:10 Joe on-cam. intercut w/ Joe taking
sample from barrel
Joe:
There are a few occasions that we receive very nice
surprise. We were pulling some real old product, and we
came out with a barrel that had been with us for like, over,
you know, 28, 30 years.HM¡e hn ¢LR¥ BÕQkÑ OVe¡l EõM Ll¡ ka f¡lzBjl¡ hn¢LR¥ f¤le¡ fË¡X¡ƒ hl Ll¢Rm¡j Bl a¡ljdÉ bL HLV¡ hÉ¡lm f¡Ju¡ k¡u kV¡ fË¡u 28-30 hRll f¤le¡z
01:30:22:17 Team sampling and recording data
Joe taking sample from barrel
Narr:
With each barrel they tap, he analyzes the richness, aromas
and smoothness.fË¢aV¡ hÉ¡lml p¤¤Nå,…Z¡hm£ ¢a¢e flM Ll cMez
01:30:38:15 Joe and Willy @ work in warehouse Joe:
This one is going to do the trick.HV¡C qm Hl j§m lqpÉz
Willy:
I hope it works out.Bj¡l je qu HV¡ L¡kÑLl£ qhz
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Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Joe:
I think it will.Bj¡l¡ a¡C je quz
01:30:50:23 Joe taking samples from barrels
Narr:
His goal is to narrow it down to around 20 rum bases for
the family master blenders.a¡l mrÉ qm f¢lh¡ll master blender cl SeÉ -j¡V¡j¤¢Vi¡h 20 V¡ rum base hR eJu¡z
Willy and Joe evaluating and selecting
rum bases
Willy:
How about if you use this one too?HV¡ hÉhq¡l Llm Lje qh?
Joe:
That would be an option. Get me the really dark one
please.pV¡ ¢e¢cÑø eCzBj¡L I N¡t lw Hl rum base V¡ c¡Jz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:31:10:17 As above
Narr:
Once he finalizes the selection, he passes it on to the
master family blenders to begin the process of blending the
new rum.a¡l h¡R¡Cul L¡S qu Nm p…m¡ blending -Hl SeÉ ¢a¢e f¢lh¡ll pcpÉcl L¡R f¡¢Wu ce z
Dis. to Bacardi ext.
01:31:19:20 Bacardi family members testing
samples of rum bases in jury room
Narr:
Here in the jury room—the family works their “blending
magic”…each bringing his own experiences to the table.HC qm jury room kM¡e f¢lh¡ll pLm a¡cl blending -Hl ¢eS ¢eS A¢i‘a¡ L¡S m¡¢Nu b¡Lez
NATSOT:
Which one you prefer the most and in order.Hl jdÉ L¡eV¡ a¥¢j phQu L¡kÑLl£ hm je Ll?
01:31:40:28 OC, L3: “MANUEL JORGE
CUTILLAS Bacardi Family Blender”
Manuel Jorge Cutillas:
They’re all so good; it’s a matter of preference.ph…m¡C i¡m¡zHMe L¡eV¡L ANË¡¢dL¡l cJu¡ qh HV¡C cM¡lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Bacardi family evaluating rum bases NATSOT:
It’s very good, it’s amazing. HV¡ M¤h i¡m¡,Ap¡d¡lez
Narr:
Joe watches in anticipation.Joe AaÉ¿¹ Evp¡ql p¡b mrÉ Lla b¡Lez
NATSOT:
Very nice. Very impressive.M¤h p¤¤¾cl,M¤h i¡m¡z
01:32:01:12 OC, L3: “GUILLERMO GARCIA
LAY Bacardi Family Master Blender”
– intercut w/ tasting
Guillermo Garcia Lay:
Each of us is looking for a rum that’s going to provide
continuity. Something that will certainly build on what
came before, but with perhaps a little bit of a twist, a little
bit of a flavor that people aren’t accustomed to.Bjl¡ fËaÉLC Hje HLV¡ l¡jl My¡S Ll¢R -kV¡ AaÉ¿¹ jªc¤ qh Bl Hje ü¡c qh k¡ -œ²a¡l¡ BN LMe¡ f¡e ¢ez
01:32:16:22 Tasting evaluation continues
Narr:
Collectively—they must create four different rums.a¡cl AhnÉC E¢Qa 4 V ¢iæü¡cl rum fËÙ¹¥a Ll¡z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
And then vote which one will become the special 150th
anniversary rum.Bl a¡lfl i¡Vl j¡dÉj ¢WL Ll¡ qh k -L¡eV¡ 150 aj hoÑ Eck¡fel SeÉ NËqe Ll¡ qhz
01:32:31:22 Tasting evaluation continues Family Blender:
Excellent. Excellent.c¡l¦e,QjvL¡lz
01:32:40:09
Guillermo on-cam. /
Tasting evaluation continues
Guillermo Garcia Lay:
The tasting itself is very difficult because the product
actually changes in the glass over time.Bl ü¡cNËqeV¡J HLV¡ S¢Vm hÉ¡f¡l L¡le hn£ pju dl NÔ¡p l¡M¡l gm Hl ü¡c f¡ÒV k¡uz
Narr:
But can they agree on just one blend? After all—they’re
family. After all—they’re family.¢L¿¹¥ a¡l¡ ¢L ph¡C HLja qhezkaC -q¡L a¡l¡ HLV¡ f¢lh¡lz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
NATSOT:
Somebody’s cheating. Somebody’s looking at my paper.LE cheating LlR,Bj¡l L¡NSV¡ cM gm¡l -Qø¡ LlRz
ACT V
01:33:59:24 Bacardi montage
Narr:
On a typical day, Bacardi produces and bottles thousands
of liters (gallons) of Bacardi rum.L¡e¡ ¢hno ¢ce Bacardi 1000 ¢mV¡ll Bacardi rum fËÙ¹¥a Ll p…m¡ h¡amh¾c£ Ll b¡Lz
01:33:11:19 EFX to barrels of aging rum
transported to filling station for
siphoning
Narr:
When the rums have aged to Joe’s specifications—he
sends the barrels from the aging warehouse to the filling
station for siphoning.Joe Hl ¢qp¡h ja¡ aging pÇf¨eÑ qu Nm ¢a¢e hÉ¡lm…m¡ aging warehouse bL filling station H f¡¢Wu cez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:33:24:24 Workers continue to pump rum bases
into large vats
Narr:
Workers pump the rum into these large vats where they’re
blended together.LjÑ£l¡ f¡Çf Ll HC hs f¡œ…m¡l jdÉ rum i¢aÑ Lle kM¡e blending Ll¡ quz
01:33:39:02 Shipping trucks outside
Narr:
Then they transfer the blended rum to the shipping trucks.Hlfl a¡l¡ pC blended rum L shipping truck H f¡¢Wu cuz
Workers transfer blended rum to trucks
Narr:
This highly potent rum bulk is undiluted at 150 proof.HC EµQ …epÇfæ rum L 150 fË¥g h¡e¡e¡ quz
01:33:58:01 Truck hooks up and pulls out of station
GRAPHIC: Animated map leaving
Puerto Rico to Jacksonville
Narr:
Finally, it’s transported it to the processing and bottling
facility in Jacksonville, Florida, where it becomes the
finished rum we buy at the store.no Ah¢d HL fÉ¡L¢Sw Hl SeÉ -gÓ¡¢lX¡l Jacksonville a f¡W¡e¡ qu Bl -pM¡eC Hl fËÙ¹¥¢al L¡S no qu -kV¡ Bjl¡ c¡L¡e bL ¢Le b¡¢Lz
01:34:20:03 EFX to processing factory
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Fresh delivery truck arrives
Narr:
This fresh delivery has just arrived from Puerto Rico.HC ea¥e delivery V¡ HCj¡œ Puerto Rico bL HpRz
Mitch directs truck
Mitch:
If I could just have you park in this first spot right over
here. Alright, thank you.a¥¢jC fËbj HM¡e Hp fy±R¡-mzdeÉh¡cz
01:34:39:20 Truck parks in station to offload
Mitch climbs up side ladder to top of
truck
Narr:
Mitch Schulz is part of a team that oversees the entire
processing plant.Mitch Schulz qme HC cml HLSe pcpÉ ¢k¢e HC N¡V¡ fËp¢pw Hl L¡SV¡ cM¡-n¡e¡ Llez
Narr:
It’s his job to check the quality and dilute the rum with
water before sending it to bottling.a¡l L¡S qm fÉ¡L¢Sw H f¡W¡e¡l BN Sm ¢j¢nu rum L mO¤ Ll¡ Hhw Hl …ej¡e ¢hQ¡l Ll¡z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:34:56:03 Mitch on-cam. /
Mitch checking off each seal
Mitch:
We check off each seal to make sure that each seal is still
in tact and the tanker has not been opened whatsoever.Bjl¡ fË¢aV¡ ¢pm fl£r¡ Ll c¢M p…-m¡ ¢WLja¡ hå BR ¢Le¡ Bl VÉ¡ˆ M¡m¡ quR ¢Le¡z
01:35:12:14
Mitch opens tanker /
Mitch on-cam. /
Mitch @ work
Mitch:
This rum comes in at over 150 proof, so it’s extremely
flammable.HC l¡j fË¡u 150 fË¥g AbÑ¡v i£oei¡h c¡qÉz
Half-a-million gallon tanks and pipes
Mitch disconnects and connects hose to
truck
Narr:
He pumps the rum into one of the 1.9-million-liter (half-a-
million-gallon) tanks.¢a¢e 190,000 ¢mV¡ll VÉ¡ˆ f¡Çf Ll l¡j i¢aÑ Llez
01:35:33:22 Mitch pumping rum
01:35:42:01 Mitch taking sample and talking on-
cam.
Mitch:
I take a sample from the tank to take to our quality control
laboratory, where they check the proof and they’ll also set
it for a five-person taste and aroma.B¢j VÉ¡ˆ bL ¢LR¥V¡ ej¤e¡ ¢eu Bj¡cl quality control laboratory -a ¢eu k¡u pM¡e 5 pcpÉl HLV¡ cm Hl ü¡c J Nå fl£r¡ Lle Hhw HV¡ LaV¡ fË¥g BR pV¡J cM¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Mitch caps sample
01:35:57:07 Mitch walking into Quality Laboratory
Mitch and lab technician talking and
working
Narr:
Every step along the way, Mitch personally tastes the rum
in a controlled laboratory to ensure it meets Bacardi’s
standards.phd¡fl L¡S Qm¡l p¡b p¡b Mitch ¢eSC mÉ¡hlV¢la Hl ü¡c flM Ll cMe k Bacardi Hl …ej¡e Ae¤k¡u£ kb¡bÑ BR ¢Le¡z
01:36:13:00 Mitch on-cam.
Mitch:
It’s over 150 proof, so you wouldn’t want to take this
straight on, otherwise you might fall over.HV¡ 150 Hl hn£ fË¥gza¡C HV¡ -p¡S¡ JM¡e f¡W¡e¡ ¢WL qh e¡z
Mitch mixes purified water to sample
Narr:
So he adds a quick shot of purified water.gm ¢a¢e â¥a ¢LR¥V¡ f¢lpË¥a Sm ¢j¢nu cez
01:36:28:09 Mitch on-cam.
Mitch:
I’m looking for that woody, smooth taste that is known for
Bacardi rums.B¢j pC heÉ AbQ q¡ó¡ ü¡cV¡ Q¡C¢R kV¡l SeÉ Bacardi rum ¢hMÉ¡az
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Mitch tastes standard
01:36:40:5 Mitch on-cam.
Mitch:
Now that I’ve tasted my standard, I’m going to taste my
sample to ensure that it meets the same quality.HMe B¢j Bj¡l ej¤e¡V¡ fl£r¡ Ll cMa k¡¢µR k HV¡ pC …Zj¡e Ah¢d fy±Ra flR ¢Le¡z
Mitch continues to taste sample
01:36:52:14 Mitch on-cam.
Mitch:
And it conforms very nicely.Bl HV¡ p¢aÉ M¤h i¡m¡ quRz
Samples in glasses and huge tanks
01:37:07:23
Mitch enters and sits down to work in
control room / Inside tank diluting rum
w/ filtered water
Narr:
Now he dilutes all the rum with filtered water to ensure
absolute purity.HMe ¢a¢e f¢lpË¥a Sm ¢j¢nu pjÙ¹ rum Bl¡ mO¤ Ll gme k¡a ¢höÜa¡ p-h¡Ñšj quz
Mitch walking to tank
01:37:24:26
Mitch checking inside tank /
Liquids mixing inside tank
Narr:
He pushes in about one-part water and one-part rum.HL Awn l¡j Hhw BlL Awn ¢a¢e Sm -jn¡a b¡Lez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Mitch looking inside tank /
Tanks
Narr:
It takes two hours to fill the 132,000-liter (35,000-gallon)
tank.132,000 ¢mV¡ll VÉ¡ˆ i¢aÑ Lla 2 O¾V¡ pju m¡Nz
Mitch closes lid on tank
01:37:40:02 Machinery inside factory Narr:
After it’s mixed, the alcohol is diluted to around 80 proof.Bl jn¡e¡ qu Nm AÉ¡mL¡qmL mO¤ Ll fË¡u 80 fË¥g Ll gm¡ quz
Narr:
Now, it’s ready for bottling.HMe HV¡ h¡am il gm¡l SeÉ fËÙ¹¥az
01:37:49:06 EFX, Bacardi bottling production lines
Narr:
These three production lines run for 24 hours, 5 days a
week—filling up to one million bottles of Bacardi superior
rum each day.HC 3 V Evf¡ce L¾cÊ pç¡q 5 ¢ce 24 O¾V¡ Q¡m¤ b¡L Bl fË¢a¢ce fË¡u 10,000,00 Bacardi l¡j Hl h¡am i¢aÑ Ll¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:38:07:14 Joy on-cam. Joy:
This is where the real fun begins.Bl HM¡eC Bpm jS¡V¡ öl¦ quz
Bacardi bottling production lines
Joy instructing worker on line intercut
w/ production bottling lines
Narr:
It’s production supervisor Joy Ayala’s job to ensure every
single bottle is sent down the bottling line smoothly.HM¡el production supervisor Joy Ayala-Hl L¡S qm fË¢aV¡ h¡am p¢WLi¡h fÉ¡L¢Sw Hl SeÉ e£Q f¡W¡e¡ quR ¢Le¡ pV¡ -cM¡n¡e¡ Ll¡z
01:38:28:00 Bacardi bottling production lines
Narr:
The process of getting the rum into the bottle begins with
120,000 bottles rolling on the line every eight hours.8 O¾V¡u 120,000 V¡ h¡am N¢su e£Q ka b¡L Bl Hi¡hC h¡aml jdÉ l¡j i¢aÑ Ll¡l L¡S qu b¡Lz
01:38:59:24 Joy on-cam. intercut w/ Bacardi
bottling production lines
Joy:
If I was here, I’d prefer to be a bottle. B¢j k¢c HM¡e b¡La¡j a¡qm HLh¡ll SeÉ h¡am qa Q¡Ca¡jz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Joy:
These bottles here are going through a roller coaster. HC h¡am…m¡ O§eÑ¡uj¡e e¡Nlc¡m¡l p¡q¡kÉ f¡W¡e¡ quz
01:39:05:16 As above
Joy:
You’re going to go through a lot, you’re going to turn
upside down, you’re gonna come back down, you’re gonna
get picked up, you’re gonna get dropped—what a better
roller coaster than that?HM¡e a¡cl HLh¡l Jfl f¡W¡e¡ qu,a¡lfl e£Q ej Bp,Bh¡l a¡cl L¥¢su eJu¡ qu Hhw no e¡¢ju cJu¡ qu-Hl bL i¡-m¡ e¡Nlc¡m¡ Bl ¢L h¡ qa f¡l?
Scanner
01:39:19:02 Scanner checking bottles for damage
intercut w/ screen w/ data
Narr:
This scanner checks these bottles for chips or cracks in the
glass, imaging 380 bottles per minute.HC scanner V¡l L¡S qm¡ L¡e¡ h¡am p¡j¡eÉ ¢Qs dlR ¢Le¡ pV¡ fl£r¡ Ll -cM¡ Bl HV¡ ¢j¢eV fË¡u 380 V¡ h¡am fl£r¡ Ll cMa f¡lz
01:39:30:03 Joy on-cam.
Joy:
We’ll reject any potential hazard to our customer.œ²a¡cl fr r¢aL¡lL L¡e¡¢LR¥ Ef¢ÙÛa b¡Lm Bjl¡ pV¡ h¡¢am Ll ¢cCz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Bottles on production lines
Bottles turned upside down and rinsed
out w/ rum
Narr:
Then, they’re turned upside down and rinsed.Hlfl p…m¡ O¤¢lu f¢lú¡l Ll gm¡ quz
01:39:42:24 Joy on-cam. intercut w/ bottles rinsed
out w/ rum
Joy:
One real fact here is that they get rinsed with rum. We
cannot use water. The reason why we cannot use water is
that that residual water can affect the proof of our rum.Bl p…m¡ HM¡e rum ¢cuC f¢lú¡l Ll¡ quzHrœ Bjl¡ Sm hÉhq¡l L¢le¡ L¡le Ah¢nø Sm Hl fË¥gep Hl Jfl fËi¡h gma f¡lz
01:39:54:29 Bottles rinsed and cleaned out w/ rum
Narr:
Bacardi uses over 300,000 liters (80,000 gallons) of rum a
year just to clean the bottles.öd¤j¡œ h¡am f¢lú¡l Ll¡l SeÉC Bacardi fË¢ahRl 300,000 ¢mV¡l rum hÉhq¡l Ll b¡Lz
01:40:02:00 Clean bottles moving to filling station
Narr:
Next, the bottles head to the filling station.Hlfl h¡am…m¡ filling station H f¡W¡-e¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Narr:
There is a reason the action is behind Plexiglas.Plexiglas Hl ¢fRe HC L¡Sl HLV¡ EŸnÉ B-Rz
01:40:16:10 Bottles continue to filling station
Narr:
The bottles travel up to 80 kilometers an (50 miles per)
hour.h¡am…m¡ O¾V¡u 80 ¢Lm¡¢jV¡l hN f¡W¡e¡ quz
01:40:24:07 Joy on-cam. /
Bottles moving to filling station
Joy:
Because of all the timing, all the precision that is needed
for all these bottles…if one bottle gets hung up in one of
those buckets, that’s a crash. So imagine picking up glass
from 15, up to 30, 40 bottles. That’s a lot of work.Bl V¡C¢jw Hl gm phL¡S Ha ¢eMy¥ai¡h qu b¡LzL¡e¡ HLV¡ h¡am h¡m¢aa fsmC i‰ k¡hzBl pC Ly¡Q a¥m gm¡ M¤h L¢We L¡Sz
01:40:41:17 Injectors filling bottles
Narr:
Eighty injectors fill the bottles in ten seconds.10 pLä 80 V¡ injector HC h¡am…m¡ i¢aÑ Llz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
Bottles capped and labeled
Narr:
The bottles are then capped and labeled with extreme
precision.Hlfl ¢eMy¥ai¡h h¡am…m¡a ¢R¢f Hhw mhm m¡N¡e¡ quz
01:41:00:14 Cameras taking pictures of labels
Joy on-cam. /
Cameras taking pictures of front and
back labels
Joy:
Because you have these high-speed cameras taking nothing
but pictures, da-da-da-da-da-da-da, of the front labels and
the back labels.HC high-speed camera …m¡ p¡jel Hhw ¢fR-el mhml R¢h a¥m b¡Lz
01:41:13:01 Label examined on screen Narr:
Each label is scrutinized to ensure it’s placed within two
millimeters (within a fraction of an inch) of the exact
position.fË¢aV¡ mhm fl£r¡ Ll cM¡ qu k pV¡ Hl kb¡bÑ AhÙÛ¡el 2 ¢j¢m¢jV¡ll jdÉ ¢WLja¡ m¡N¡e¡ quR ¢Le¡z
01:41:18:24 Bacardi bottling production and
rejection lines
Narr:
If it’s slightly off—it gets rejected, and put in the back of
the line.Bl pV¡ e¡ qm a¡ h¡¢am Ll m¡Cel ¢fRe lM cJu¡ quz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:41:28:19 Bacardi bottling production lines
Narr:
Now it’s time for one final taste test.HMe no h¡ll ja¡ ü¡cNËqe Llh¡l f¡m¡z
Narr:
Does the Bacardi rum taste like a Bacardi rum?Hl ü¡c ¢L p¢aÉC Bacardi rum Hl ja¡ qu-R?
ACT VI
Outside and inside bottling plant
01:41:50:11 Outside and inside Quality Assurance
Bacardi employee makes and slides
glasses of rum into station’s slot
Narr:
It’s not every day employees get to taste alcohol on the
job.Hje eu k fË¢a¢ce HM¡el LjÑ£l¡C Hl ü¡cNËqe Ll b¡Lez
Narr:
But for select employees at Bacardi, sipping rum is not
only encouraged, but required.Bl Bacardi rum Hl ü¡cNËqel SeÉ LjÑ£ ¢ehÑ¡Qe Ll¡V¡J M¤h Sl¦l£ HLV¡ L¡Sz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:42:06:04 Employees walk to station and test rum
samples
Narr:
Every day, five employees, trained in the art of tasting
Bacardi rums, come to the quality laboratory and
participate in a comparison test.fË¢a¢ce 5 Se Ll Bacardi -Hl LjÑ£cl ü¡cNËqel hÉ¡f¡l VÊ¢ew cJu¡ quza¡l¡ quality laboratory a Hp HC fl£r¡ Ll b¡Lez
01:42:20:29 OC, L3: “KIMBERLY HOLDEN
Quality Assurance Department”
Kimberly Holden:
We taste every batch that gets produced here at Bacardi
facility before it goes out the door.HM¡e bL h¢su k¡h¡l BN Bjl¡ fË¢aV¡ f¡œl rum fl£r¡ Ll c¢Mz
Six glasses of rum on tray Narr:
They’re presented six glasses.6 V¡ NÔ¡p HV¡ f¢lhne Ll¡ quz
01:42:34:21 Employees tasting and comparing rum
samples
Narr:
One glass is the control or how Bacardi superior is
supposed to taste...and another is a blind control, which
they must identify too.HLV¡ NÔ¡p Bpm ü¡ck¤š² Bacardi l¡M¡ b¡L Bl a¡cl BlLV¡ NÔ¡p ¢Q¢q²a Lla qu kV¡l ü¡c fË¡u Hl ja¡z
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:42:50:25 Employees testing rum samples
Narr:
Their goal is to determine if the other four samples taste
the same or are significantly different from the controls.a¡cl mrÉ qm h¡L£ 4 V NÔ¡p fl£r¡ Ll -cM¡ p…m¡ HLClLj e¡ ¢iæ ü¡clz
01:43:10:09 OC, L3: “JOHN SCUSSEL
Quality Assurance Department”
John Scussel:
So far the first three that I have done have matched the
control; there’s no significant differences.fËbj 3 V fl£r¡ Ll B¢j aje L¡e¡ f¡bÑLÉ Ae¤ih Lla f¡l¢Re¡z
Employees testing rum samples Narr:
By this stage, it is rare to find a problem with the rum.HC fkÑ¡u L¡e¡ i¥m-œ¥¢V My¥S f¡Ju¡ fË¡u Apñh hm¡ Qmz
01:43:26:25 As above
Narr:
It’s a rewarding moment for the employees to sit back and
taste the fruits of their labor.Bl HM¡e hp a¡cl ¢eScl f¢lnËjl gpml ü¡c NËqe Ll¡V¡ LjÑ£cl L¡R HLV¡ Efq¡lül©fz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:43:34:08 John on-cam.
John Scussel:
This is an enjoyable part of our day—we’re proud of our
product and we enjoy our product as much as the
consumer.Bl HC j¤q¨aÑV¡ Bj¡cl L¡R M¤hC Be-¾clzBjl¡ Bj¡cl fË¡X¡ƒl hÉ¡f¡l M¤hC N¢hÑa Bl œ²a¡cl ja¡C pj¡e Be¾c Ef-i¡N Ll b¡¢Lz
01:43:43:28
Employees testing rum samples /
Bacardi bottling production lines
Narr:
And when the final glass is tested and everything passes—
the rum is ready for the world.Bl kMe ü¡cNËqel no fl£r¡V¡ pgmi¡h pÇfæ qu aMe HV¡ p¡l¡ ¢hnÄl SeÉ fËÙ¹¥az
Joy on-cam.
Joy:
I have to say goodbye because more than likely I’ll never
see it again—goodbye my good friend.Hh¡l Bj¡L HL ¢hc¡u S¡e¡a qh,qua Bl LMe¡ Hl p¡b cM¡ qh e¡z
01:44:03:20 Bacardi packaging production lines
01:44:15:01 Palletizing cases of Bacardi rum
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:44:29:01 Fork lift driver loads pallet of Bacardi
rum cases into truck
Narr:
Here, they store more than one million cases of rum in
their enormous 7,400-square-meter warehouse. (Here, they
store up to one million cases of rum in their enormous
80,000-square-foot warehouse.)HC 7400 hNÑ¢jV¡l ¢hÙ¹«a warehouse H a¡l¡ 1000000 Hl¡ h¢n l¡jl h¡„ jS¥a Ll l¡Mez
Narr:
They ship to customers worldwide.Hlfl p…m¡ p¡l¡ ¢hnÄ f¡W¡e¡ quz
01:44:49:27 Truck pulls out
Bacardi ext. in Puerto Rico
01:44:56:12 Inside jury room w/ master family
blenders testing rum blends
Narr:
Back in Puerto Rico, the master family blenders have
created four new rum blends.Puerto Rico a A¢i‘ f¢lh¡ll pcpÉl¡ 4 V ea¥e ¢iæ ü¡cl l¡j fËÙ¹¥a LlRez
Narr:
Now they must decide which one is their favorite.Hh¡l a¡cl ¢WL Lla qh k L¡eV¡ phQu ¢fËuz
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:45:08:29 Family blender on-cam. Family Blender:
I find it so good that instead of tasting it, I’m gonna drink
it.Bj¡l HV¡ Ha i¡m¡ m¡NR k CµR¡ LlR ü¡cNËqel f¢lhaÑ f¤l¡V¡C f¡e Ll ¢eCz
Family blender smiling and tasting
Family blenders cast votes
Narr:
The votes are cast.i¡Vc¡e fË¢œ²u¡ noz
01:45:20:26 Family blenders toasting
Narr:
They’ll create just 1000 bottles of this special 150th-
anniversary rum for the family and limited public.a¡l¡ 150 hRl f§¢aÑ EfmrÉ ¢eSl f¢lh¡-ll pcpÉ Hhw ¢LR¥ p£¢ja j¡e¤ol SeÉ 1000 h¡am HC ¢hno l¡j fËÙ¹¥a Ll-hez
Family Blender:
Long live the bat.HC Bacardi k¤N k¤N hyQ b¡L¥Lz
01:45:31:08 Family blenders toast to final selections
Narr:
After days of tasting—they make their final selection.ü¡cNËqel fl a¡l¡ a¡cl Q¨s¡¿¹ ¢pÜ¡¿¹ NËqe Llez
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:45:43:09 Jose and Joe inside rum aging
warehouse sampling product
Narr:
The vintage rum bases Joe chose—are a success.Joe k vintage rum base V¡ hR¢Rme pV¡C Su£ quz
(NATS)
01:46:02:15 Joe distills rum and Jose samples
Narr:
Now, it’s his job—along with Jose—to manually blend the
new rum created by the masters.HMe a¡l L¡S qm Jose Hl p¡b HLp‰ ¢jm ea¥e l¡j fËÙ¹¥¢al L¡SV¡ pl gm¡z
01:46:16:14 Joe talking to Jose
Joe:
We are gonna be using, Jose, this barrel, this barrel, maybe
that one. With these four, we should be able to accomplish
our task. This is going back in time. This is how our
forefathers used to do it.Jose, Bjl¡ HC hÉ¡lmV¡,HCV¡ Abh¡ HC hÉ¡lmV¡ hÉhq¡l LlhzHC 4 V ¢cu Bn¡ Ll¢R Bj¡cl L¡S qu k¡hzBj¡cl f§hÑf¤l¦ol¡J Hi¡hC L¡S Llaez
01:46:31:04 Joe and Jose connect pump into barrel
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
They continue pumping rum bases
from barrels to bigger oak tank intercut
w/ Joe on-cam.
Joe:
We are gonna do it like in the old way using pumps and
get them from the barrel directly to a bigger oak tank.Bjl¡ BNL¡l ¢cel ja¡ f¡Çf hÉhq¡l Ll p…-m¡ hÉ¡lm bL p¡S¡ hs VÉ¡ˆ ¢eu k¡hz
01:46:48:20 As above
Joe:
I can’t tell you what’s in each one of these barrels...this is a
secret blend. I can tell you that it’s incredible, an incredible
blend. HL HLV¡ hÉ¡lm ¢WL ¢L BR pV¡ B¢j -a¡j¡L hma f¡lh e¡zHV¡ N¡fe£u hÉ¡f¡lzah HV¡ hma f¡¢l k Hl ü¡c p¢aÉ Aa¥me£uz
01:47:12:10 Joe on-cam. /
Joe pours sample from big oak tank
Joe:
It’s smooth, extremely aromatic and really give you a very
lovely, lasting impression. This will make Don Facundo
Bacardi proud.
HV¡ M¤hC q¡ó¡ J p¤¤Nåk¤š² Bl c£OÑpju Ah¢d fËi¡h ¢hÙ¹¡l Lla f¡lz Don Facundo Bacardi Hl SeÉ N¢hÑaz
To black
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Mega Factories: Bacardi N A T I O N A L
x63358-04 / 48:00 / INT SMLS G E O G R A P H I C
Series Prod.: Vicky Matthews / Res.: Katherine Rose WilliamsTELEVISION & FILM
television presentation © National Geographic Society
VIDEO AUDIO
01:47:26:23 Bacardi family members appear in
warehouse to toast founder’s rum
Narr:
And after 150 years, the family reunites to continue the
tradition and enjoy a glass in tribute to the founder’s rum.150 hRl fl HC f¢lh¡l Bh¡l HLh¡l a¡cl f§hÑf¤l¦o ¢k¢e HC Bacardi -Hl SeÈc¡a¡ a¡l EŸnÉ HL¢œa qu ¢eScl I¢aqÉl d¡l¡ hS¡u l¡Mmez
01:47:44:00 END CREDITS over ftg.
01:47:59:00 To black (Music end)
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