MEGA STEEL STRUCTURES DIGESTA n E r a B u i l d s y s N e w s l e t t e r Vol . 4 | 2012

Era Buildsys limitEd(a PrEmiEr PrE-EnginEErEd mEga stEEl structurE & Building systEms comPany)an iso 9001:2008, iso 14001:2004 & oHsas 18001:2007 cErtiFiEd comPany

ConTEnTS

> About us 01

> Company Overview 05

> A Few Major Completed Project 06 Few Major Projects Few Major Clients

> Design & Engineering Vertical 12

> Manufacturing Vertical 16

> Construction & Erection Vertical 20

> Featured Project 21

> Events 22

> Media Exposure 24

inside View of EBl manufacturing plants

AboUT US

The Total tonnage recieved is 5000 MT

sectors covered: Infrastructure construction, Warehousing, Iron, FMCG

major clients: TATA, Horizon Infra, Fibroplast, Federal, Jakariya Sugars, Gapcon, Montage Enterprises, Gandhi Builders, KL Crecent, Sesagoa, BRFL Bangladesh

Era inFra EnginEEring ltd.infrastructure development

3 strategic Verticals> EPC > Design & Engineering> Equipment Management

2 subsidiaries:> Era Infrastructure (India) Ltd.> Era T&D Ltd.

Era Buildsys ltd.Pre-Engineered Buildings

3 Business Verticals:> Design & Engineering Vertical> Manufacturing Vertical> Construction & Erection Vertical

Era landmarKs ltd.real Estate development

Education

news in briefmr. amit Bharana, President Era Buildsys ltd. was awarded the EPc World award for’ young Entrepreneur of the year-2011’

Era Buildsys ltd. was nominated for ‘the Best PEB Project of the year’ in march 2012 organized by Essar steel group

Era BusinEss scHool

mr. amit Bharana was recently honored as the main panelist speaker at the EPc regional conference held in new delhi on 17th February 2011 organised by cerebral Business research

Era Buildsys ltd. was awarded as an outstanding company in PEB sector in india by EPc world awards, 2010.

group & company updateEra is one of the fastest-growing companies in India, providing infrastructure opportunities with substantial growth and development on account of huge capacity, promising booming opportunities

as in Commonwealth Games, Airports, Urban Infrastructure, Power, Railways, Roads, Pre-Engineered Buildings, etc. Era provides 100 % development in almost all sectors.

An ongoing success story, Era has, since its inception, faced myriad challenges to surge ahead, proving itself to be a winning ship, providing immense benefits and solutions through its different arms, such as Era Infra, Era Buildsys and Era Landmarks.

Era infra Engineering ltd was awarded the prestigeous ‘Vishwakarma award 2012’ for being the ‘Best Professionally managed company with turnover more than 1000 cr’, Era group all together has been nominated for the golden Peacock award 2012’ 1

amit Bharana as the “young Entrepeneur of the year 2012

InvITATIon

2

nAGpUR pLAnT

To increase the production capacity of EBL have come up with its 2nd automated �

manufacturing plant covering Pan India near Nagpur, Maharashtra. It has machine

installed capacity to manufacture steel structures to serve the market need with one of

the widest product range in Indian industry.

The Plant also has Vertical drill machines used for drilling holes in connections and �

base plates.

Drilling operation is carried on CNC automatic The drilling machine and punching �

machines and 3D axial machines for precise bolted connections.

The plant is equipped with 8 dedicated Submerged Arc Welding(SAW) machines and �

two heavy structure machines are under installation with semi automatic and automatic

welding, butt welding, flange and WEB SAW welding, tilting both sides welding,

pre heating and straightening with options of stable rimmed and fast travelling for

H-Beam, box beam and T-Section.

Almost all machines are sourced from global reputed suppliers. �

Era Buildsys ltd has the largest machine production capacity covering pan india including plant in nagpur. Presently, managing 35 projects and serving 11 industrial sectors

arEa : 2,56,472.53 sqm

the technical capabilities of our plants are as follows:Height of the fabricating beam can be as high as 2500 MM and it can weigh up to 35 MT. Plate thickness upto 100 MM and holes of 80 MM both for welded joints or bolted construction can be carried out. In flame cutting each machine has multi head oxy-acetylene torches to cut plates in required sizes. The machine is suitable to take plate thickness varying from 6mm to 200 MM. Plant also has shearing machine suitable to cut plate’s upto 25 MM thickness.

sheeting profiling machine shearing machine with automatic oxyacetelene flame torches

Era Buildsys ltd nagpur Plant

3

pAnTnAGAR pLAnT

arEa : 65,200 sqm

Era Buildsys ltd Pantnagar Plant

Piling up of final products for dispatch

in shape of C & Z .This machine produce maximum 3.15 mm thick purlin and depth of purlin can be given in various size of 150 MM, 200 MM and 250 MM and the maximum length would be 12 metres. It is CNC operating machine with online punching facility.

Threading machine is used for threading of rods. These machines are suitable upto 45 MM rods and are used for threading on one or both sides of rods for brace rods.

A Roof/Wall Cladding and Roll forming line and machine is used for profiling/rolling of sheeting in covered width of 1056 MM. Thickness varies from 0.47 to 0.6 MM 4

Era Buildsys ltd has the largest machine installed production capacity in north india at Pantnagar Plant which is handling 30 projects simultaneously and serving 12 industrial sectors

Our manufacturing facility at Pantnagar is the single largest state-of-the-art PEB manufacturing plant in Northern India, with:

• More than 90 per cent of the equipment is imported from Europe, Far East & US.

• The Plant uses cutting-edge technologies in manufacturing and designing software for producing world-class PEBs.

Plant also has vertical drill machines used for drilling holes in connections and base plates. Drilling operation is carried on CNC automatic drilling and punching machines and 3D axial machines for precise bolted connections.

The plant is equipped with six dedicated Submerged Arc Welding(SAW) machines and two heavy structure machines are under installation with semi automatic and automatic welding, butt welding, flange and WEB SAW welding, tilting both sides welding, pre heating and straightening with options of stable rimmed and fast travelling for H-Beam, box beam and T-Section. Plants have semi- automatic assembly machines for WEB and Flanges. After accurate assembly of components, tack welding is done in the machine itself. The machines are sourced from global reputed suppliers. WEB width varies from 300 MM to 2500 MM. Flange width varies from 150 MM to 1000 MM maximum. Maximum thickness of WEB and flange is 80 mm. Maximum length of H-Beam is 12 metres. Fillet size varies from 3 MM to 20 MM.

Plants have facility for shot blasting as well as sand blasting. Surface preparation is done as per customer’s requirement before components are finally painted and finished.

In cold form, there are machines like, C&Z Purline line that is used for making of purlin/girts,

CoMpAnY ovERvIEW

Era Buildsys is the pre-engineered mega steel structure arm of Era Group, providing turnkey solutions for pre-engineered buildings, as well as civil structures. The company has the largest machine installed capacity at its automated manufacturing plants in north India at Pantnagar, Uttaranchal and is serving pan India through its plant at Nagpur, Maharashtra.

As a step towards further expanding its offerings and providing timely, holistic services, Era Buildsys has expanded itself into three strategic Verticals:

divisions design & Engineering Vertical manufacturing Vertical construction & Erection Vertical

Entity independent Profit centre independent Profit centre independent Profit centre

sectoral Presence

All Sorts of Industrial and •Warehouse BuildingsDesigning of Steel Bridge Girders•RCC Structures•Metro Stations•Highways & Bridges Structures•Power Plants•Electrical and Transmission Towers •Stadiums•Aircraft Hangars•

Industrial Buildings/Warehouses•Power Projects•Bridge Girders•Railways•Stadiums•Heavy Engineering Industries •-With cranes upto 500 MT capacityResidential Complexes•Car Sheds•Multi-storey Buildings•Commercial Complexes•Exhibition Halls•Shopping Malls•

Construction of all kinds of Steel & Civil buildings, we also bid tenders for TurnkeyProjects

capacity

As an independent unit canundertake internal as well outsourced projects using high-end technical softwares and experienced manpower from the industry

manufacturing Facility• One of the Largest Machine Installed

Capacity in North India at Pantnagar, Uttaranchal.

• Largest Machine Installed production capacity covering pan India at Nagpur, Maharashtra

With well-equipped & experienced team of engineers, we are capable of expediting our erection and submit the building with finesse and in the stipulated time

strength

Sophisticated softwares likeTekla, MBS, Staad-Pro, Autocad to name a few

• More than 90 % of the machinery and the equipment is imported from Europe, Far East & US

• Fully automated CNC machines for fabrication which minimize the project execution time by almost 50%

Experienced erectionengineers handle highly advanced tools & equipments for erection ofbuildings

Era Buildsys limitEd

5

curved rafter structure of a PEB

FEW major comPlEtEd ProjEctsPoWEr sEctor

rsB transmissions

6

Pre-Engineered Building

Public sector unit / turnkey Projects

tHErmax, PunE l&t, Hazira

aPPl, mundra

l&t, Hazira

ntPc, KaHalgaon

arani PoWErs, HydEraBad

nalco, damanjudi

ntPc, siPat

imP PoWErs, silVassa l&t, talEgaon

ntPc, talcHEr ntPc, dadri

railWays WarEHousE & industrial Buildings

dmrc, azadPur mrVc

mrVcmrVc

l&t, talEgaon gPt, Harnaut Patna

FEdEral EnginEEring

FEdEral EnginEEring

Bs BK,grEatEr noida

KalPtaru

cWcnaHar

Hongo india, grEatEr noida

FuturE WarEHousE, gurgaon

BsBK-aKg (india) ltd

7

Pre Engineered structures (govt. sector Projects)

Pre-Engineered structures (Private sector Projects)

Pre-Engineered Building

FEW major comPlEtEd ProjEcts

Era Buildsys ltd has with elan contributed to all the major railways and metro Projects in india including dmrc, mrVc, gPt and many more.

Era Buildsys ltd is one of the best PEB designer, manufacturer and fabricator for warehouse and industrial Buildings. the repetitive projects from big banner firms like Kalpataru, BsBK, Federal etc justify this fact.

automoBilE cHEmical

FlEx PacK, BaWal madHu silica

ncl industriEs, HaridWar ExidE

maHindra

Birla tyrEs, uttaraKHand tata tElcon

8

designing, Fabricating and construction of PEBs for the chemical sector is always a challenge as there are some extra precautions which need to be adhered to..EBl has done several project and has gained expertise in the same.

With the growing popularity of PEB structures with more and more sectors opting for it, Era Buildsys ltd today has made a mark even in the rcc prone automobile sector by having worked with elite firms like mahindra, Birla tyres, tata etc.

Pre- Engineered Buildings (Private sector) Pre Engineered Buildings ( Private sector)

FEW major comPlEtEd ProjEcts

stadiums Fmcg

K.s. oil, guna

nEctar liFEsciEncEs, dEraBasi sa BrEWEriEs, aurangaBad

jaWaHar lal nEHru stadium Karni singH stadium

igi stadiumcHHatrasal stadium

aViation stEEl

aircraFt HangEr Hindalco

9

construction of stadiums involves unique design structures and are challenging in terms of production planning as the scrap generation needs to be monitored. EBl is a proud contributor to all the major stadiums which made india proud in the cWg 2011 games.

Fmcg is a wide sector which is still untouched and unexplored as far as the PEB contribution is concerned. EBl today has about 25 running projects in this sector and has made over 100 buildings in this sector.

Pre Engineered Buildings ( Private sector)

FEW major comPlEtEd ProjEcts

ElEctronic & ElEctrical

cord caBlE, Haryana

WEg, BangalorE

lg, ranjangaon PHiliPs

VidEocon, KasHiPur

KEyman laminators

10

Electronic & Electrical sector has a lot of demand for PEB structures as they need factory buildings, storage houses, temporary offices,warehouses etc which justify an immense opportunity for PEB. EBl in the past has joined hands with many electronic firms to convert their dreams into reality.

FEW major comPlEtEd ProjEcts

Few of our Esteemed clientsHEaVystructurEs

stEEl oil &gas

BridgEgirdErs

aViation cEmEnt tExtilE automoBilE

mEs

HaridWar dEHradun

BridgE

WEst Haryana HigHWay ProjEct

gWalior ByPass

BridgEs in siKKim

BraHmni riVEr

11

FEW major comPlEtEd ProjEcts

Today Era Buildsys is the one of the companies which provides the complete Engineering & design solutions with sophisticated softwares like Staad -Pro, MBS, and Tekla- best considered softwares in the Indian PEB industry. EBL Design Centre delivers quick, accurate and cost effective solutions like railway overbridges, steel girders and highways etc to name a few.

Our esteem designers truly believe and after a thorough analysis claim that the Pre-engineering of metal buildings can be optimized to meet any specific design criteria. Purpose built buildings such as Hangars for aircraft, Warehouses, Manufacturing and Repair facilities, captive power plants, cold storages, office buildings, hospitals, living shelters etc. need roof-slung facilities and utilities imposing localized loads on to the cold storages, considerable economies have been registered by such optimized designs.

Installation of this type of roofing & cladding system can provide 30 years or more of trouble-free service in most environments.

They also feel that the Pre Engineered Buildings have the following benefits as far as the design engineering is concerned :-

l Optimised design of steel reducing weight

l Easy future expansion/modification

l Voluminous space (up to 60M clear spans, 30 M eave heights)

l Weather proof.

l No fire hazards

l International Quality Standards

l Seismic & Wind pressure resistant.

l Quality design, manufacturing and erection

l Quick delivery and Quick turn-key construction.

l Architectural versatality

l Energy efficient roof and wall system using Rockwool & PUF insulation.

l Water-tight roofs & wall coverings

l Pre-painted and has low maintenance requirement.

l Easy integration of all construction materials

l Erection of the building is fast.

l The building can be dismantled and relocated easily.

l Future extensions can be easily accommodated without much hassle.

Fields of expertise:PEB & Heavy Steel Structures

> Bridges & Highways including BOT Projects

> RCC Industrial Structures

> Multi-storey Residential & Commercial (RCC & Steel) Structures

> Metro Projects

> Railway Workshop Projects

> Defence Projects - Airport Hangars

> Transmission Towers

DESIGn & EnGInEERInG vERTICAL

12a general PEB structure designinga general PEB structure designing

DESIGn & EnGInEERInG vERTICAL

research & design - a note on Bridges and girdersThe EBL Design team always aspires to explore and innovate. They are presently working on designing structures which would use all the scrap material generated during the manufacturing. They are also exploring the usage the Bridge Girders in the Infrastructure Projects. As the 12th year plan and the union budget 2012-13 looks promising for the growth of the Infrastructure sector, our designers feel that this research will surely prove beneficial.

As it is a known fact that very slender very slender and aesthetic bridges with least visual impact on environment, enhances sustainable environment. They are an optimal combination of high tensile strength of structural steel and high compressive strength of concrete. High durability compared to normal reinforced concrete decks due to restrictive crack width limitation.

Also, the composite bridges exhibits a better behavior compared to steel deck bridges during freezing in cold weather region. Low dead weight of superstructure (40% less than PSC Girders) results in lower vertical loads, horizontal loads and seismic loads, thereby delivers direct cost benefit on overall substructure cost and bearing cost.

13

a Bridge girder section

a Highway structure with Bridge girders

DESIGn & EnGInEERInG vERTICAL

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rcc industrial structurEs> We have served prestigious clients like

J K Tyres, MES Agra, several Navratna PSUs etc. for RCC substructure design & built Project involving PEB and RCC foundations.

multi-storEy rEsidEntial & commErcial (rcc & stEEl)We are building up our expertise on routine as well as special multi-storey buildings.

The concept on which the work is going on is:

> Conventional RCC Multi-Storey Buildings

> Steel Structure Multi-Storey Buildings

> Composite Multi-Storey Buildings

> Light Gauge Multi-Storey Buildings

For the above special structures, we are into technology transfer from some prestigious international consultants.

transmission toWErs> Era Power our Group Company has set

up a plant at Nagpur for manufacturing (galvanized) steel transmission towers

> Undertaken the designing responsibility of these towers of different heights at our design centre

> This has given the design centre an opportunity to take similar types of jobs outside also

our major contributions

chattarsal stadium

DESIGn & EnGInEERInG vERTICAL

s. no sEctor rEFErEncE cHainagEs Km oVErall sPan (m) WidtH

BaHadurgarH-roHtaK sEction

1BRIDGES CANAL 70+002 46.05 13.75

BRIDGES RAILWAy 70+002 35.6 13.75

2 BRIDGES RAILWAy 59+867.325 34.6 13.75

3 BRIDGES RAILWAy 86+177 33.75 13.75

4

BRIDGES CANAL 78+549 32.55 13.75

BRIDGES CANAL 78+549 27.054 13.75

BRIDGES CANAL 78+549 27.054 13.75

gWalior ByPass

1 BRIDGES RAILWAy 2/1 KM 1.279 31.544 12

siKKim BridgEs

1 BRIDGES RANGPO KHOLA J-596 83.6 5.225

2 BRIDGES UPPER DZONGU J-597 83.6 5.225

3 BRIDGES LINZyA KHOLA J-597 30 5.225

muzaFFarnagar-HaridWar sEction

1 BRIDGES VUP IN ROORKEE ByPASS 1x20 23.4 METRE

2 BRIDGES ROB AT NANGLA IMARTI 1x25 2+2 LANE

3 BRIDGES GRADE SEPARATOR AT SHARDHANAND CHOWK (CH. 200.121) 2x30+2x21 2+2 LANE

4 BRIDGES GRADE SEPARATOR AT RANIPUR MORE (CH.201.532) 2x30+2x21 2+2 LANE

5 BRIDGES BRIDGE OVER MAyAPURI ESCAPE CHANNEL (CH. 202.850) 6x22.7 2 LANE

6 BRIDGES BRIDGE OVER OLD SUPPLy CHANNEL (CH207.600) 4x30.5 2 LANE

HaridWar-dEHradun sEction

1 BRIDGES LAxMAN BRIDGE ON NH-72 (CH. 167.8) 1x24.2 4 LANE DIVIDED CARRIAGEWAy

2 BRIDGES BRIDGE OVER RIVER SONG ON NH-72 (CH. 178.05) 7x32.5 4 LANE DIVIDED CARRIAGEWAy

3 BRIDGES ELEPHANT UNDERPASS ON NH-72 (Ch. 190.05 TO Ch. 190.55) 500 METER LENGTH SPAN TO BE DECIDED By DESIGNER 4 LANE DIVIDED CARRIAGEWAy

4 BRIDGES BRIDGE OVER TINPANI NALA ON NH-72 (Ch. 194.6) 1x24.5 4 LANE DIVIDED CARRIAGEWAy

BarEilly-sitaPur sEction

1 BRIDGES GRADE SEPARATOR AT TILHAR (CH. 305.40) 1x31 4 LANE DIVIDED CARRIAGEWAy

list of few bridge projects

15

MAnUFACTURInG vERTICAL

Production Process

FABRICATION

WELDING

FINISHING

SHOT BLASTING

PAINTING

Built uP ProductionFloW

HR PLATES

PLATE PUNCHINGH-BEAM WELDING

SHEARING MULTITORCH CUTTING

16

H-Beam shearing process

H-Beam Welding process

cnc multi torch machine

Basic raw materials

Plate punching process

MAnUFACTURInG vERTICAL

17

SHEETING COIL

ROOFING & CLADDING

sheeting production flow

RODS

ROD CUTTING

BENDING

THREADING

PAINTING

CUTTING & PUNCHING

ANGLES

PAINTING

C& Z PURLIN

HR COIL

PAINTING

Purlin/c-sEction

secondaries production flowrods /ancHor Bolts Bracings

MAnUFACTURInG vERTICAL

EBL has one of the largest manufacturing capacities in the industry, with two automated manufacturing plants - one in North India at Pantnagar, Uttarachal and other one covering Pan India near Nagpur, Maharashtra. The company focuses in a big way on heavy fabrication at the plants. Both the plants are fully equipped to handle large fabrication requirements.

The quality of manufacturing can be gauged from the fact that the height of the fabricating beam can be as much as 2500 mm and it can weigh up to 35 MT. Plate thickness upto 100 mm and holes of 80 mm both for welded joints or bolted construction can be carried out. In flame cutting, each machine has multi head oxy-acetylene torches to cut plates in required sizes. The machine is suitable to take plate thickness varying from 6mm to 200 mm. The plant also has shearing machine suitable to cut plates upto 25 mm thickness.

The plant also has vertical drill machines used for drilling holes in connections and base plates. Drilling operation is carried on CNC automatic drilling and punching machines and 3D axial machines for precise bolted connections.

The plant is equipped with six dedicated Submerged Arc Welding (SAW) machines and two heavy structure machines are under installation with semi automatic and automatic welding, butt welding, flange and WEB SAW welding, tilting both sides welding, pre heating and straightening with

options of stable rimmed and fast travelling for H-Beam, Box Beam and T-Section. The machines are sourced from global reputed suppliers. WEB width varies from 300 mm to 2500 mm. Flange width varies from 150 mm to 800 mm maximum. Maximum thickness of WEB and flange is 80 mm. Maximum length of H-Beam is 12 metres. Fillet size varies from 3 mm to 20 mm.

In Cold Form, there are machines like C&Z Purline line that is used for making of Purlin/Girts in shape of C&Z. This machine produce maximum 3.15 mm thick Purlin and depth of Purlin can be given in various size of 150 mm, 200 mm and 250 mm with max length being 12 metres. It is a CNC operating machine with online punching facility.

The Threading Machine is used for threading of rods. These machines are suitable upto 45 mm rods and are used for threading on one or both sides of rods for brace rods.

A Roof/Wall Cladding and Roll Forming line machine is used for profiling/rolling of sheeting in covered width of 1056 mm. Thickness varies from 0.47 to 0.6 mm.

PEBs have various advantages, the key ones being faster project fabrication, aesthetic appeal and negligible maintenance. EBL offers one-stop solution for economical and hassle-free construction. We are catering to our clients for power plants, heavy structural steel for boiler support structure and for infrastructure projects.

Few projects undertakensEctors ProjEcts no. oF

ProjEctstotal tonnagE

(in mt)AVIATION HAL, MES 4 4491

POWER BARC,ERA POWER, ADANI POWER, ARANI POWER, THERMAx, BHEL, RELIANCE & SAIL 55 10875

RAILWAyS BMRC, DMRC, GPT, MRVC 5 5760

STADIUMS CHHATRASAL, KARNI SINGH,IGI STADIUM, JAWAHAR LAL NEHRU 4 860

ELECTRICAL WEG, CORD CABLE, SIEMENS, LAxMI ENGINEERING, ALPS INDUSTRIES & SHREE LAxMI CORPORATION 25 6980

OIL & GAS GAIL, AIR LIQUID, BRITISH OxyGEN, IOCL 4 170ELECTRONICS LG, SURyA ROSHINI, KEy LAMINATORS, PHILLIPS 55 8547

AUTOMOBILE J K TyRE, TELECON, TATA JOHNSON, PRS AUTOMOTIVE, MAG FILTERS, NATRIP 25 2138

CEMENT MADHU SILICA, ACC 8 1016

INDUSTRIAL BUILDING AND WAREHOUSES

L&T, CUBEx TUBING, SOMA ENTERPRISE, V K POLyCOAT, INDIAN SMELTING; GAPCON ENGINEERING

75 11948

STEEL JINDAL SAW, SUNFLAG, BRAHMNI RIVER,EBL NAGPUR PLANT, P K MEDI EQUIP LTD, JINDAL, RAJEEV STEEL, IRCON, RK Developer, NCC

54 14092

FMCGBIO LIFE FOODS, K S OIL, NECTOR, GODREJ, UNICHEM LABORATORIES, LANCER FOODS, KALS BREWERIES

95 1839

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MAnUFACTURInG vERTICALPantnagar Plant nagpur Plant

ProcEss Production arEa lEngtH WidtH tHicKnEss no. oF macHinE

Built uP

1 SHEARING 6000 1500 12 2

2(A) PLATE DRILLING-R.D. 2340 980 120 2

(B) PLATE PUNCHING-FICEP 5500 500 25 1

3(A) H-BEAM WELDING-S.I. 1

A) FLANGE 12000 500 30

B) WEB 12000 1500 15

(B) H-BEAM WELDING-J.G. 1

A) FLANGE 12000 500 16

B) WEB 12000 1250 8

(C) HEAVy H-BEAM WELDING 1

A) FLANGE 12000 1000 80

B) WEB 12000 2500 80

4 FABRICATION NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT 8

5 WELDING NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT 12

6 FINISHING NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

7 SHOT BLASTING/PAINTING N.A. N.A. N.A. N.A.

SHEETING

8(A) ROOF/WALL NO CONSTRAINT 1056 0.6 1

(B) TRIMS/FLASHINGS 8020 500 0.6 1

(C) DECK PANEL NO CONSTRAINT 885 1.0 1

COLD FORM

9(A) C & Z PURLINE 12000 250 2.5 1

(B) ANGLE NO CONSTRAINT NO CONSTRAINT 1

(C) ROD/ANCHORBOLT NO CONSTRAINT NO CONSTRAINT 40 DIA

(D) CLIPS NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

ProcEss Production arEa lEngtH WidtH tHicKnEss no oF macHinEs

Built uP

1 SHEARING 6000 NO CONTRAINT 12 1

2(A) DRILLING/PUNCHING(CNC) 1500 800 40/16 1

(B) DRILLING(CNC) 1650 1000 80 1

3(A) H-BEAM WELDING - JING-JONG

2 A) FLANGE 12000 500 16

B) WEB 12000 1200 8

(B) H-BEAM WELDING - yANG TONG

2 A) FLANGE 12000 800 32

B) WEB 12000 1500&2000 32

(C) HEAVy H-BEAM WELDING

1 A) FLANGE 12000 1000 80

B) WEB 12000 2500 80

4 FABRICATION NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT 15

5 WELDING NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT 15

6 FINISHINGNO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

7 SHOT BLASTING/PAINTING 1700 MM HEIGHT 700 NO CONSTRAINT 1

sHEEting

8(A) ROOF/WALL 12000 1056 0.6 1

(B) TRIMS/FLASHINGS 8020 500 0.6 1

(C) DECK PANEL NA NA NA

cold Form

9(A) C& Z PURLINE 1200 250 3.15 1

(B) ANGLE(BAND SAW) NO CONSTRAINT NO CONSTRAINT 8 1

(C) ROD/ANCHORBOLT NO CONSTRAINT NO CONSTRAINT 40 DIA 6

(D) CLIPS 500 300 8 1

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ConSTRUCTIon & ERECTIon vERTICAL

sEctors no. oF ProjEcts dEliVErEd HigHEst Building ErEctEd

longEst Building ErEctEd

POWERTHERMAx, ERA POWER, THySSEN KRUPP, L& T, NTPC, RSB TRANSMISSIONS, BHEL

THERMAx (20M) THERMAx (210M)

AVIATION HAL HAL (13.5M) HAL (121.5M)

RAILWAyS AZADPUR METRO STATION, JAHAGIRPURI METRO STATION, DMRC, GPT

AZADPUR METRO (12M) GPT (220M)

STADIUMS CHHTRASAL, KARNI SINGH KARNI SINGH (7M) KARNI SINGH (123.5M)

ELECTRICAL WEG, BHEL, CORD CABLE WEG (20M) WEG (302M)

ELECTRONICS SURyA ROSHINI SURyA ROSHINI (7M)

SURyA ROSHINI (245M)

AUTOMOBILE MAG FILTERS, TELCON MAG FILTERS (8M) TELCON (150M)

INDUSTRIAL BUILDINGS /WAREHOUSES

SHUBHAM LOGISTICS, V.K. POLyCOAT

SHUBHAM LOGISTICS (7M)

SHUBHAM LOGISTICS (132M)

FMCGALPS INDUSTRIES, GOLD SOUK, LANCER FOOD, SPEERy PLAST, SUNHIT POLyMERS

LANCER FOOD (7.5M)

LANCER FOOD (250M)

STEEL JINDAL SAW, BRAHMANI JINDAL SAW (14.17M)

JINDAL SAW (280M)

TExTILE NAHAR NAHAR (13.5M)

NAHAR (220M)

Among the top players in the field, Era Buildsys has a strong network of well-qualified and professional marketing experts who have extensive technical understanding of the PEB market and products to provide turnkey construction solutions for all kinds of projects (Civil+PEB). We also have a very strong and experienced erection team to convert you dream into reality. From highways to railways projects (including metro projects), from industrial to power projects, from institutions to airport projects, from residential and commercial complexes to mall and multiplexes, Era endeavors to touch every aspect of your life.

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FEATURED pRojECT

mrVc ERA Buildsys Ltd is a registered firm with Mumbai Railway Vikas Corporation (MRVC) and has done a number of projects with them. One such project was the designing, construction and erection of EMU maintenance facilities in car shed between Nallasopara and Virar Station of Western Railway MUTP-II. The PEB project included construction of six sheds namely- Inspection Shed, Lifting Shed- South and North side, Transformer Shed, Bogie Repair Shed and Drop Table Shed. This MRVC project was worth `.108.47 Crores - a turnkey project which comprised of PEB structure with typical curved rafters and civil work. This job gave EBL the opportunity to handle and nurture it from beginning till the end. The designing was done in STAAD Pro and the manufacturing of all the PEB components were done in both the plants of EBL in Nagpur and Pantnagar. It was a challenging experience as the curved rafter system generally produces a lot of scrap. It was evitable for EBL to consider keeping the wastage at its minimal and ensure quality and finesse.

The civil part like laying of tracks, construction of railway over bridges etc was undertaken by ERA Infra Engineering Ltd and the PEB part was executed by ERA Buildsys Ltd.The project included construction of 6 different structures namely Inspection Shed, Lifting Shed- South and North side, Transformer Shed, Bogie Repair Shed and Drop Table Shed. The scope of work included design and construction of steel structures approximately 18000sqm including its pile foundations/pile cap/ connecting longitudinal & transverse beams, flooring, roofing, side cladding, inspection platform, EOT crane etc. It had to be ensured that all aspects of quality assurance, including procurement and testing of materials and other components of the work during the manufacturing work.

The tender team in the marketing department initially thoroughly explored the prime requirements of the project and ensured that all the pre requisites in terms of documentation, understanding of the details and the on time submissions were taken care of. The design team ensured the best possible customized design structure as per MRVC’s requirement was submitted and approved. The manufacturing team ensured procurement of the right material from the listed vendors, proper planning to ensure on time completion, regular material inspections, and sequential dispatch of the material. The erection team finally ensured proper erection of the structures as per the client’s requirement.

In order to deliver the project on time and with finesse, it was indeed a big challenge for ERA Buildsys Ltd when it came to execution and timely delivery without affecting the other ongoing 130 approx projects in the plants. The planning team took the tedious task of including the new project in the ongoing production and ensured least disturbance in the process flow. The project was unique for the design and engineering team as well as it included curved rafter structures which produce a high amount of scrap. Hence there was very less scope of rework as the raw material had to be cautiously and effectively used. To ensure on time project completion; the pre-engineered framework used was sequential procurement, production, dispatch and erection of the structures. The designers regular interactions with the client, the detailers regular visits to the site and the plant and the accuracy maintenance of the production manager assured perfect results. The proper coordination, team spirit and the never dying zeal of the EBL team eventually led to the on time completion of the project and ERA was awarded the completion certificate for the same with due respect. Picture has been attached

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the final model of the mrVc structure

EvEnTS

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People who attended - All senior & middle level management of Infra & EPC companies, state & central administration representative and consulting firmsDescription - The Event marked the 3rd Annual Conference of EPC Sphere India and was organised by Cerebral Business Research - one of the top business conferences organisers. Mr. Amit Bharana was honored as an ‘esteemed panelist’ for the panel discussion on ‘Shifting Focus from Established Markets to Global Region’ wherein he discussed and expressed his views with other esteemed panelists and delegates. The delegates to the conferences were all the senior and middle level management of Infra & EPC companies, state & central administration representative, consulting firms among various other stakeholders of the Industry.It was a two day conference which comprised of various project management workshop sessions on-‘Traditional Project Management Flaws’ , ‘ Leveraging the benefits of an Agile Business application to bring predictability’, ‘Accelerate Project delivery by Virtual Construction & Lean Methods’,’ Private participation in Infrastructure’,’ Fixing project management flaws using Dr. Goldrat’s ‘Critical Chain’ project management’ and ‘Practical Implications of using Critical chain’ which proved to be very informative and educational for all.

EPc annual regional sphere 2012 conferencedate- 17th Feb 2011 Venue- Hotel le meridian

amit Bharana (extreme right) at the EPc annual regional conference 2012

date : 30th march 2012 Venue : taj Palace Hotel, new delhimain attendees : Hon’ble President of the Republic of Brazil, Dilma Rouseff, Hon’ble Minister of Commerce & Industry, Government of India, Mr. RV Kanoria, President FICCIdelegates invited: All senior & middle level government officials including IAS officers, Management officials of the Infrastructure, Pharmaceutical, State&Central administration representative and consulting firmsdescription : The Indo- Brazil was held A day after the BRICS summit wherein India and Brazil on Friday decided to step up efforts to push the UN reforms and signed half a dozen pacts in areas ranging from science and biotechnology to cultural exchanges.Reinforcing the BRICS’ position on Syria and Iran, the two countries also called for resolving the festering crisis in West Asia through dialogue. ERA Executives were invited to attend and share their views on the same in the Q&A round after the speeches. It was an important event for ERA in terms of business promotion and proved to be a great exposure.

indo- Brazil summit 2012

EvEnTS

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8th cii Exim Bank conclave on india africa Project Partnership 2012date :18th- 20th march 2012 Venue : taj Palace Hotel, new delhi

delegates invited: Ministers , Lawyers, All senior & middle level Management officials of the Infrastructure, Pharmaceutical, State & Central administration representatives, journalists and consulting firms from Africa (44 states) and India

description : CII organized India’s agenda of cooperation with Africa which was guided by the philosophy of partnership with equality. India has been a partner to Africa in not only economic growth but also in enabling the Africans to find their rightful place by investing in human resource development. The Second Africa India Forum Summit laid down the framework of cooperation between the two sides which includes all areas of cooperation including enhanced people to people contact. Both the regions realize the importance of the partnership as shared future. The session was conducted to deliberate on taking the agenda forward.

There was also an exhibition where all major countries of Africa had showcased the business prospects in their region along with Indian firms. ERA Executives were invited to attend and share their views on the same in the Q&A round after the CII Conference. It was an important event for ERA in terms of business promotion and proved to be a great exposure.

Era Executives at icmm Workshop

Era Executives giving a lecture for the iit professors

WORKSHOP ON INNOVATIVE CONSTRUCTION MATERIALS AND METHODS (ICMM 2012)

date : 19th march 2012 Venue : iit roorkee

delegates invited : All University professors, Top Contrsuction Material Equipment manufacturers, Students and Research Associates.

desciption : Two top executives from ERA Buildsys Ltd attended the conference and gave a workshop on the latest developments in the PEB industry. It was an activity sponsored by MHRD and was held at IIT Roorkee. It was nice experience for the ERA executives as it helped impart and gain knowledge about the latest developments in the Industry.

icmm Workshop, iit roorkee

MEDIA ExpoSURE

Era Buildsys–trendsetter in PEBsaccording to

amit Bharana, President,

Era Buildsys, “Era Buildsys

uses some of world’s most powerful design

softwares for efficient designs providing

simple detailed definition, smooth

manufacturing and erection solutions. today,

Era Buildsys is one of the leading companies

which provides engineering and design

solutions with sophisticated softwares”.

24

ARTICLE IN MASTERBUILDER www.masterbuilder.co.in

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10 11

oUR nETWoRk

Chandigarh

Delhi

Ahmedabad

Kolkata

Nagpur

Hyderabad

Chennai

Pune

Mumbai

Pantnagar

Noida

Head Office

Corporate Office

Plant Locations

Regional Offices

HEad oFFicE

noidaEra Buildsys Ltd.C-56/41, Sector-62, Noida - 201301Tel: 0120-4145000

corPoratE oFFicE

delhi153, Okhla Phase -3, Delhi-1100 20Tel: 011- 40637000

Plant location

Pantnagar PlantPlot No. 11, Sec-9, IIE SIDCUL Pantnagar, Distt. Udam Singh, UttaranchalTel: 05944-250111, 250112

nagpur PlantD-3, Mohpa Road, Umred MIDC Industrial Area,Umred, Nagpur - 441 203

(M) 09272235039, (O) 09272233097

rEgional oFFicEs

mumbaiEra Buildsys ltd.401&402,4th Floor.Chawla Commercial Complex.Plot No38, sector 15., CBD Belapur.Navi Mumbai, Maharastra, India-400 614

Hyderabad3rd Floor, Hitex Exhibition Centre, NAC Campus, Near Madhapur, Hyderabad - 500084, India.Tel: 040-23119061

chennaiNo:24/A, East Road, West C.I.T Nagar,Nandhanam, Chennai - 600035Mobile No: 093823 66704

PuneA-4, 504-Topaz Gulmohar Orchad, Nr. Zensar Park, Kharadhi, Pune - 411014Mobile. No.: 09373237144

mohali931,Phase-7Mohali- 160061Punjab

HEad oFFicEC-56/41, Sector 62, Noida - 201303, India

Ph: +91 (120) 4145000 Fax: +91 (120) 4145030

E-mail: ebl.marketing@eragroup.in

corPoratE oFFicE 153, Okhla Industrial Estate Phase III, New Delhi - 110020, IndiaPh: +91 (11) 40637000 Fax: +91 (11) 40637070 www.eragroup.co.in

DISCLAIMERStatements in this “newsletter” describing the company’s objectives, estimates, expectations or predictions may be “forward looking Statements” within the meaning of applicable securities laws and regulations. Actual results could differ from those expressed or implied. Important factors that could make a difference to the company’s operations including demand supply conditions, cyclical nature of the company’s principal markets, changes in government regulations, tax regimes, economic developments within India and factors such as litigation and labor negotiations. The company assumes no responsibility to publicly amend, modify or revise any forward looking statement, on the basis of any subsequent developments, information or events, or otherwise.