MEDLEY INGRADE - Insight Lighting

GROUND MOUNT

UPLIGHT

CONCRETE POUR BOX

INSTALLATION

WHITE & STATIC

COLOR

ACTIVE WHITE

COLOR CHANGING

INSTALLATION INSTRUCTIONS

Insight Lighting Phone: (505)345-0888 Fax: (505)345-3838 Web: www.insightlighting.com

*Insight Lighting reserves the right to make changes to this product and related installation instructions at any time without prior notice.

CAUTION:

INSIGHT LIGHTING IS NOT RESPONSIBLE FOR THE

STRUCTURAL INTEGRITY OF THE BUILDING TO

SUPPORT THE LUMINAIRE. ADDITIONAL BACKING

MAY BE REQUIRED.

CAUTION:

THIS IS AN ELECTRONIC DEVICE. CARE MUST BE TAKEN

DURING STORAGE AND HANDLING. STORE IN A CLEAN, COOL

AND DRY LOCATION. ELECTROSTATIC DISCHARGE (ESD) CAN

HARM THIS PRODUCT. AVOID STATIC DISCHARGE WHILE

HANDLING THIS PRODUCT.

WARNING:

INSTALL PRODUCT IN ACCORDANCE

WITH LOCAL AND NATIONAL ELECTRICAL

CODES.

WARNING:

FAILURE TO COMPLY WITH THE

INSTALLATION INSTRUCTIONS MAY

RESULT IN DEATH OR SERIOUS INJURY

WARNING:

READ ALL SAFETY INSTRUCTIONS

INCLUDED WITH LUMINAIRE BEFORE

INSTALLING LUMINAIRE.

MEDLEY INGRADE

PAGE 1 OF 3

REV AIS11331.DWG 06JUN19 JW

WIRING DETAILS-STARTER KIT

ASSEMBLED VIEW PACKAGE INCLUDES:

ITEMS NEEDED (SUPPLIED BY OTHERS):

(2x) End Caps

Temporary

Concrete Spacer

Assorted

Wire Nuts

Power Cable

(Exterior Rated

Cable)

Ø1-1/2" Underground

Conduit & Connector

Exterior Rated

J-Box

3/8 x 8"

Galvanized Nails

Gravel

Concrete

AC/Data Leader Cable

T-Connector

(For Plug & Play option &

continuous runs only)

Jumper Cable

(For continuous runs

w/spacing only)

Ø1-1/2" Conduit

(by others)

Connector

(by others)

Luminaire

Assembly

Concrete

Pour Box

TYPICAL INSTALLATION (FOR REFERENCE ONLY) STARTER KIT INSTALLATION (FOR REFERENCE ONLY)

THE CERTIFICATE OF INSTALLATION MUST BE COMPLETED, SIGNED AND RETURNED BY THE INSTALLING

CONTRACTOR TO INSIGHT LIGHTING WITHIN 30 DAYS OF COMPLETION OF THE INSTALLATION OF THE MEDLEY

INGRADE PRODUCTS.

3M Epoxy

Resin

Starter Kit

AC In AC In

Data In

Line Black

Ground Green

Neutral White

Data + Red

Data - Orange

Line Black

Ground Green

Neutral White

AC Leader cable

to Luminaire

AC Leader cable

to Luminaire

NON DIMMING 0-10V DIMMING/DMX DAISY CHAIN ACV TERMINATOR INSTALLATION

LINE

BLACK

DATA -

ORANGE

NUETRAL

WHITE

GROUND

GREEN

DATA +

RED

DMX APPLICATIONS

OUTDOOR BELDEN 3105A

DMX APPLICATIONS REQUIRES

THE FOLLOWING CABLE

Ø1-1/2" Conduit &

Connector (by others) to

next luminaire (if applicable)


(ordered separately)

T-Connector (for Plug

& Play option only)

Ø1-1/2" Conduit

(by others)

Connector (by others)

Luminaire

Assembly

Concrete

Pour Box

Ø1-1/2" Conduit &



T-Connector

(for Plug &

Play option

only)

Data Cable

(by others, if necessary)

Starter Kit

AC/Data

Leader Cable

Power Cable (by others)

Data Cable

(Belden 3105A)

Certificate of Installation

Warranty

Phillips Head

Screwdriver

OPTIONAL ITEMS INCLUDED:

(2x) Side Panels

(12x) 8-16x3/4"

Pan Head Screws

Ø1-1/2" Conduit

(by others)

Connector

(by others)

Luminaire

Assembly

Concrete

Pour Box

TYPICAL INSTALLATION SINGLE-NO STARTER KIT (FOR REFERENCE ONLY)


(ordered separately)

ACV Terminator

Output Cable on

last luminaire in run

Plug terminator in

SINGLE-STARTER KIT INSTALLATION (FOR REFERENCE ONLY)

Ø1-1/2" Conduit

(by others)

Connector (by others)

Luminaire

Assembly

Concrete

Pour Box

Ø1-1/2" Conduit &



Jumper Cable

(as needed, ordered

separately)

Data Cable

(by others, if necessary)

Starter Kit

AC/Data

Leader Cable

Power Cable (by others)

3M Epoxy

Resin

1A. Excavate a trench:

-Excavate a trench 18" minimum wide and 6" deep. 6" minimum of space

needed all around the concrete pour box (A).

-A space for gravel (drainage material) (3" x 5" x length of concrete pour

box) should be trenched below and centered on concrete pour box (B). Fill

space with drainage material.

1B. Test drainage material:

-In order to verify the efficiency of the drainage material, an amount of

water equivalent to the volume of the pour box must completely drain within

30 minutes.

-Testing of the drainage material should be done prior to installation of

concrete pour box.

Gravel (drainage material)




CAUTION:




MAY BE REQUIRED.

CAUTION:






WARNING:



CODES.

WARNING:




WARNING:




MEDLEY INGRADE

PAGE 2 OF 3


Ground

1PREPARE GROUND AND TEST DRAINAGE

CONCRETE POUR BOX INSTALL

18" MIN.

(6" MIN. around concrete pour box)

5"

3"

6"

Wall (by others)

6"

STANDARD OPTION

T-Connector (for


Jumper cable (for

continuous runs only;

ordered separately)

3-1A. Install conduit:

-Open knockout hole(s) on concrete pour box. Open knockout on opposite

end of pour box for continuous runs (except for the last luminaire in run).

-Install Ø1-1/2" underground conduit with connectors into knockouts on the

concrete pour box.

3-1B. Install cables:

-Install the AC leader cable (ACL-X; ordered separately) through the

conduit and into the first concrete pour box. The j-box should be placed at

a maximum of 24' from the luminaire.

3-1C. Make electrical connections:

-Connect the AC leader cable (ACL-X; ordered separately) to an exterior

rated j-box. Make all electrical connections as per any local and/or NEC

codes in the j-box (See 'Wiring Details'). Test Connections.

-Make sure all open connectors are sealed with cable caps (provided).

FOR CONTINUOUS RUNS ONLY:

-Connect the AC leader cable (ACL-X; ordered separately) to the

T-Connector (provided). Attach the jumper cable (ordered separately) to

the end of the T-Connector and run through the end of the first concrete

pour box, through the conduit and into next pour box. Repeat for all

luminaires in run.

3-1

Conduit with connectors

(by others)

See Wiring Details and

Wiring Layouts for

more information

NOTE

6"

6"

6"

GROUND MOUNT

UPLIGHT

STARTER KIT OPTION

3-2A. Install conduit:

-Open knockout hole(s) on concrete pour box. Open knockout on opposite

end of pour box for continuous runs (except for the last luminaire in run).

-Install Ø1-1/2" underground conduit with connectors into knockouts on the

concrete pour box.

3-2B. Install cables & starter kit:

-Install the exterior rated power & data (if necessary) cables (by others)

through the conduit and into the first concrete pour box.

-Connect the power cable to the starter kit j-box using strain relief

connectors (provided).

3-2C. Make electrical connections:

-Make all electrical connections as per any local and/or NEC codes in the

starter kit j-box (See 'Wiring Details'). Test connections.

-Once connections have been validated, mix 3M resin according to

manufacturer's instructions and pour into starter kit j-box. Install cover with

gasket to the starter kit j-box with 4x screws (provided). Place the starter

kit j-box inside of concrete pour box. (Cover must be installed after resin

has been poured). The 3M resin should be poured in dry weather

conditions and must set for a minimum of 24 hours (See manufacturer's

recommendations).

-Make sure all open connectors are sealed with cable caps (provided).

FOR CONTINUOUS RUNS ONLY:

-Connect the AC leader cable (ACL-X; ordered separately) to the

T-Connector (provided). Attach the jumper cable (ordered separately) to

the end of the T-Connector and run through the end of the first concrete

pour box, through the conduit and into next pour box. Repeat for all

luminaires in run.

3-2

AC leader cable

to starter kit

T-Connector (for



(by others)

Starter Kit

Concrete pour box

See Wiring Details and

Wiring Layouts for

more information

NOTE

Power cable

(by others)

Strain relief

WHITE & STATIC

COLOR

ACTIVE WHITE

COLOR CHANGING

2BUILD CONCRETE POUR BOX

2A. Build concrete pour box:

-Attach the end caps to the side panels using (12x) 8-16x3/4" pan head

screws (provided).

-Hand tighten screws to 5in. lbs torque, Max. Do not over tighten screws.

Side panels

End caps

Hand tighten

screws to 5in lbs.

Torque, Max.

NOTE

Do not over tighten

screws

NOTE

(A)

(B)

Cable Cap (required on

all open connectors)

Jumper Cable (for

continuous runs only;

ordered separately)

Data cable

(by others;if

necessary)

CONCRETE POUR BOX

INSTALL

Exterior rated j-box

(by others)

AC leader

cable to j-box

Cable Cap

(required on

all open

connectors)


(by others)

T-Connectors connect on

end-to-end continuous runs

4LEVEL AND INSTALL CONCRETE POUR BOX

4A. Level concrete pour box:

-Level concrete pour box to concrete.

4B. Secure concrete pour box:

-Secure pour box with 3/8" x 8" galvanized nails (by others). See table for

quantity of anchors required per length of pour box.

Wall (by others)

Gravel (drainage material)Ground

LENGTH OF

POUR BOX

1ft

2ft

3ft

3 PER SIDE

4ft

2 PER SIDE

4 PER SIDE

5 PER SIDE

# OF

ANCHORS




CAUTION:




MAY BE REQUIRED.

CAUTION:






WARNING:



CODES.

WARNING:




WARNING:




MEDLEY INGRADE

PAGE 3 OF 3


5 INSTALL CONCRETE SPACER AND POUR CONCRETE

5A. Install concrete spacer:

-Install spacer into pour box by pressing down with hands until it snaps into

place. The top of the spacer and the pour box must be flush (See 'Detail

-A-').

-The spacer is not intended to hold weight of any kind.

5B. Pour concrete:

-Backfill trench with concrete 6" minimum around concrete pour box.

Concrete should be level with the top of the concrete pour box.

-Allow concrete to cure and dry per concrete specifications, before moving

on to the next step.

-Remove all debris from the top of the spacer that may prevent its removal.

Concrete to be level with

top of concrete pour box

Wall (by others)

GROUND MOUNT

UPLIGHT

Gravel (drainage material)GroundConcrete

Detail -A-

Spacer to be flush

with pour box

WHITE & STATIC

COLOR

ACTIVE WHITE

COLOR CHANGING

12"

14-3/8"

12" 12"

26-3/8"

12" 12" 12"

38-3/8"

12" 12" 12" 12"

50-3/8"

SNAP!

6 FILL OUT AND COMPLETE CERTIFICATE OF INSTALLATION

6A. Fill out warranty form:

-Fill out and complete attached certificate of installation.

-The certificate of installation must be returned within 30 days to Insight

Lighting upon the installation of the Medley Ingrade product(s). Failure to

return this certificate duly completed and signed, shall void the standard

5-year limited warranty.

CONCRETE POUR BOX

INSTALL

CERTIFICATE OF

INSTALLATION

INSIGHT MEDLEY INGRADE CERTIFICATE OF INSTALLATION

THIS CERTIFICATE OF INSTALLATION MUST BE COMPLETED, SIGNED AND RETURNED BY THE INSTALLING CONTRACTOR TO INSIGHT LIGHTING 30 DAYS AFTER COMPLETION OF THE INSTALLATION OF INSIGHT MEDLEY INGRADE PRODUCTS.

FAILURE TO RETURN THIS CERTIFICATE OF INSTALLATION, DULY COMPLETED AND SIGNED, SHALL VOID THE STANDARD 5-YEAR LIMITED WARRANTY WITH REGARD TO THE MEDLEY INGRADE PRODUCTS SHIPPED PURSUANT TO THE PROJECT NAME AND DISTRIBUTOR PURCHASE ORDER INDICATED BELOW.

This certificate of installation certifies that the Medley Ingrade products manufactured by INSIGHT LIGHTING and shipped pursuant to the following project name/distributor PO were installed by the undersigned installing contractor as per the products’ installation instructions provided in shipment with the products:

PROJECT NAME: _________________________________________

DISTRIBUTOR PO#: _______________________________________

In accordance with the INSIGHT LIGHTING Terms and Conditions, a duly completed and signed certificate of installation must be returned to INSIGHT LIGHTING in order for the Medley Ingrade products shipped pursuant to the above-mentioned project name and distributor purchase order to be covered by the INSIGHT LIGHTING standard 5-year limited warranty set forth in the INSIGHT LIGHTING Terms and Conditions available at:

www.insightlighting.com/terms-and-conditions/

Certificates of installation may be returned as follows: - PDF emailed to: [email protected]

Signed this day of , _________ day of _______________, 20

Signature: ____________________________________________________________________________

Name and title of: ______________________________________________________________________

Full legal name and address of company installing Medley Ingrade Products

________________________________________________________

________________________________________________________

________________________________________________________

http://www.insightlighting.com/terms-and-conditions/

mailto:warranty%40insightlighting.com%20?subject=Medley%20Ingrade%20Installation%20Certificate

MEDLEY INGRADE - Insight Lighting

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