Medium Duty Operator
Transcript of Medium Duty Operator
NOT FOR RESIDENTIAL USE
Jackshaft/Hoist
02/2018111852.503517
This Manual Provides The Information Required To Install, Program, Troubleshoot And Maintain A GCL-MJ & MH™ Operator.
Jackshaft/Hoist Operators can be assembled in the following configurations:• Sidemount• ChainCoupleJackshaft/Hoist Operators can be installed on the following types of doors:• SectionalDoors-VerticalLift,LiftClearanceType• RollingSteelDoors
APPLICATIONS:
HP/Max Door Weight:• Sectional-1/2HPOnly-620lbs.• RollingSteel-1/2HPOnly-580lbs.
Medium Duty OperatorGCL-MJ&MH ™
INDEXSECTION 1: GeneralInformation&Instructions........................................................................................................................ 1.1 SafetyInformation&Instructions.....................................................................................................................1.2-1.3 CriticalInstallationInformation-General............................................................................................................ 1.4 CriticalInstallationInformation-EntrapmentProtection.............................................................................. 1.5
SECTION 2: Operator Installation RollingSteel-FrontofHood..............................................................................................................................2.1-2.2 RollingSteel-WallMount.......................................................................................................................................... 2.3 Sectional-ChainCouple......................................................................................................................................2.4-2.6 Clutch&BrakeAdjustment........................................................................................................................................ 2.7 Handwheel&Keeper.................................................................................................................................................... 2.8SECTION 3: Operator Wiring WiringSafetyInformation.......................................................................................................................................... 3.1 GeneralInternalWireDiagram................................................................................................................................. 3.2 LineVoltage..................................................................................................................................................................... 3.3 LowVoltage..................................................................................................................................................................... 3.4 WallControls............................................................................................................................................................3.5-3.6 AccessoryOverview...................................................................................................................................................... 3.7 Interlocks,SectionalDoors......................................................................................................................................... 3.8 Photocells............................................................................................................................................................... 3.9-3.10 SensingEdge,Hardwire............................................................................................................................................3.11 SensingEdge,Wireless..............................................................................................................................................3.12 SensingEdge,HardwirewithExpansionBoard................................................................................................3.13 OptionalRadioControls............................................................................................................................................3.14SECTION 4: Operator Programming and Menus SafetyInformation......................................................................................................................................................... 4.1 ControlPanel&Display............................................................................................................................................... 4.2 ConstantContact........................................................................................................................................................... 4.3 TravelLimits..................................................................................................................................................................... 4.4 LimitOverrun.................................................................................................................................................................. 4.5 MonitoredReversingDevices................................................................................................................................... 4.6 MaxRunTimer(MRT)................................................................................................................................................... 4.7 Mid-Stop........................................................................................................................................................................... 4.8 Open&CloseModes.................................................................................................................................................... 4.9 SPECIAL FEATURES: CycleCounter................................................................................................................................................................4.10 GDOVersion&Firmware...........................................................................................................................................4.10 GDOType........................................................................................................................................................................4.10 TransmitterProgramming........................................................................................................................................4.11
SECTION 5: Troubleshooting TroubleshootingLED’s................................................................................................................................................. 5.1 RunModeDetails.......................................................................................................................................................... 5.2 RunCodeChart.............................................................................................................................................................. 5.3 ErrorCodes................................................................................................................................................................5.4-5.7
SECTION 6: Service & Maintenance Service&MaintenanceSchedule............................................................................................................................ 6.1 PartsBreakDowns..................................................................................................................................................6.2-6.6 WARRANTY
Checkworkingconditionofdoorbeforeinstallingtheoperator.Doormustbefreefromstickingandbinding.Ifequipped,deactivateanydoorlockingdevice(s).Doorrepairsandadjustments,includingcablesandspringassembliesMUSTbemadebyatrainedservicerepresentativeusingpropertoolsandinstructions.
CAUTION!
ATTENTION!Vérifiezl’étatdefonctionnementdelaporteavantd’installerl’opérateur.Laportedoitpouvoirbougerlibrementetnepascoincer.Désactiveztouslesdispositifsdeverrouillagedelaporte(siéquipés).Lesréparationsetlesréglagesdeporte,plusparticulièrementpourlescâblesetlesressortsDOIVENTêtreeffectuésparuntechnicienqualifiéquisesertd’outilsappropriésetquirespectelesinstructions.
DONOTapplylinevoltageuntilinstructedtodoso.
WARNING!
AVERTISSEMENT!
NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.
Job Site Issues to Consider/ConcernsThefollowinglistofitemsshouldbeconsideredpriortoselectinganoperatorforagivenjobsite.1. Availablepowersupply.2. Typeofdoor.3. Potentialoperatormountingobstructions.Itemstoconsiderinclude,butarenotlimitedto:sideroom,
roomabovedoorshaft,roombelowdoorshaft,availablemountingsurfaceintegrity,powersupplylocation,andconvenientchainhoistandreleasecablepositioning.
4. Sizeofdoorforappropriateoperatortorqueanddoortravelspeedselection.5. Operatormountingenvironment.Itemstoconsiderincludeoperatorlocation,dampnessoflocation,
dustinessofthelocationandcorrosivenessofthelocation.6. Dooractivationneeds/requirements.Examplesinclude3buttoncontrolstations,1buttoncontrol
stations,radiocontrols,pullcords,loopdetectors,photoelectriccontrols,keyswitches,etc.See“EntrapmentProtection”sectiononpage1.5.
7. Interlockswitchesarerequiredundercertainconditionsfordoorswithpassdoorsanddoorlocks.8. Accessoryequipment.Examplesincludereversingedgesand/orphotocellbeams,whicharerequiredfor
doorssettooperateasmomentarycontact,auxiliarycontrolrelays,warninglights,etc.See“EntrapmentProtection”section.
Section 1: General Information & Instructions
Sec-1.1
Sec-1.2
Section 1: Safety Information & Instructions
POTENTIAL HAZARD EFFECT PREVENTIONMOVING DOOR WARNING
CouldresultinSeriousInjuryofDeath
DoNotoperateunlessthedoorwayisinsightandfreeofobstructions.Keeppeopleclearofopeningwhiledoorismoving.DoNotallowchildrentoplaywiththedooroperator.DoNotchangeoperatorcontroltomomentarycontactunlessandexternalreversingmeansisinstalled.DoNotoperateadoorthatjambsoronethathasabrokenspring.
ELECTRICAL SHOCK WARNINGCouldcauseSerious
InjuryorDeath
Turnoffelectricalposerbeforeremovingoperatorcover.Whenreplacingthecover,makesurewiresarenotpinchedornearmovingparts.Operatormustbeelectricallygrounded.
HIGH SPRING TENSION WARNINGCouldcauseSerious
InjuryorDeath
DoNottrytoremove,repairoradjustspringsoranythingtowhichdoorspringpartsarefastened,suchaswoodblock,steelbracket,cableoranyotherstructureorlikeitem.Repairsandadjustmentsmustbemadebytrainedservicerepresentativeusingpropertoolsandinstructions.
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WARNINGOverheadDoorsarelarge,heavyobjectsthatmovewiththehelpofspringsunderhightensionandelectricmotors.Sincemovingobjects,springsundertension,andelectricmotorscancauseinjury,yoursafetyandthesafetyofothersdependonyoureadingtheinformationinthismanual.Ifyouhaveanyquestionsordonotunderstandtheinformationpresented,callyournearestservicerepresentative.ForthenumberofyourlocalGenieDealer,call800-OK-GENIE,andfor Genie Factory Technical Advice, call 800-843-4084.
InthismanualthewordsDanger,Warning,andCautionareusedtostressimportantsafetyinformation.Theword:DANGERindicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.WARNINGindicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.CAUTIONindicatespotentiallyhazardoussituationwhich,ifnotavoided,mayresultininjuryorpropertydamage.
ThewordNOTE, is used to indicate important steps to be followed or important considerations.
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1. Readmanualandwarningscarefully.2. Keepthedooringoodworkingcondition.Periodicallylubricateallmovingpartsofdoor.3. Ifdoorhasasensingedge,checkoperationsmonthly.Makeanynecessaryrepairstokeepitfunctional.4. ATLEASTtwiceayear,manuallyoperatethedoorbydisconnectingitfromtheoperator.TheDoorshouldopenandclose
freely.Ifitdoesnot,thedoormustbetakenoutofserviceandatrainedservicerepresentativemustcorrecttheconditioncausingthemalfunction.
5. TheOperatorMotorisprotectedagainstoverheatingbyaninternalthermalprotector.Ifthemotorprotectoristripped,atrainedservicetechnicalmaybeneededtocorrecttheconditionwhichcausedtheoverheating.Whenthemotorhascooled,thermalprotectorwillautomaticallyresetandnormaloperationcanberesumed.
6. Incaseofpowerfailure,thedoorcanbeoperatedmanuallybypullingthereleasecabletodisconnecttheoperatordrivesystem.
7. Keepinstructionsinaprominentlocationnearthepushbutton.
IMPORTANTREAD PRIOR TO ANY DOOR OPERATION
Sec-1.3
DANGER POTENTIEL EFFET PRÉVENTIONPORTE EN MOUVEMENT AVERTISSEMENT
Pourraitentraînerdesblessuresgravesvoirela
mort
Utiliseruniquementsilaporteestenvueetlibredetoutobstacle.Nelaisserpersonnesetenirdansl’ouverturedelaportependantqu’elleestenmouvement.Nepaspermettreauxenfantsdejoueravecl’opérateurdelaporte.Nepasmodifierlacommandedel’opérateuràcontactmomentanéàmoinsqu’unmoyend’inversionexternesoitinstallé.Nepasfairefonctionneruneportequibloqueoudontleressortestcassé.
CHOC ÉLECTRIQUE AVERTISSEMENTPourraitentraînerdes
blessuresgravesvoirelamort
Couperlecourantavantd’enleverlecouvercledel’opérateur.Lorsquelecouvercledoitêtreremplacé,s’assurerquelesfilsnesontnicoincésniprèsdespiècesmobiles.L’opérateurdoitêtrecorrectementmisàlaterre.
TENSION ÉLEVÉE RESSORT AVERTISSEMENTPourraitentraînerdes
blessuresgravesvoirelamort
Nepasessayerd’enlever,réparerniajusterlesressortsoutouteautrepièceàlaquelleleressortdelaporteestattaché,ycomprisblocsdebois,supportsenacier,câblesouautresarticlessemblables.Lesréparationsetlesréglagesdoiventêtreeffectuéspartechnicienqualifiéquisesertd’outilsappropriésetquirespectelesinstructions.
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Lesportesbasculantessontdegrosobjetslourdsquifonctionnentàl’aidederessortssoumisàunehautetensionetdemoteursélectriques.Danslamesureoùlesobjetsenmouvement,lesressortssoustensionetlesmoteursélectriquespeuvententraînerdesblessures,votresécuritéetcelledesautresexigentquevouspreniezconnaissancedesinformationsstipuléesdanscemanuel.Sivousavezdesquestionsousivousnecomprenezpaslesinformationsci-incluses,veuillezcontacterlereprésentantdeserviceleplusprès.PourobtenirlenumérodurevendeurGenielocal,appelezle+1(800)OK-GENIE,etpourobtenir des conseils techniques de l’usine Genie, appelez le +1 (800) -843-4084.
Danscemanuel,lesmotsDanger,Avertissement,etAttentionsontutiliséspourfaireressortird’importantesinformationsrelativesàlasécurité.Lemot:
DANGERsignaleunesituationdangereuseimminentequisiellen’estpasévitée,risqued’entraînerdesblessuresgraves,voiremortelles.AVERTISSEMENTsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraînerlamortoudesblessuresgraves.ATTENTIONsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraînerdesblessuresoudesdommagesmatériels.
LetermeREMARQUEestutilisépoursignalerlesétapesimportantesàsuivreoud’importantsélémentsàprendreenconsidération.
AVERTISSEMENT!
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Section 1: Safety Information & Instructions
Sec-1.4
Section 1: Critical Installation Information
1. READANDFOLLOWALLINSTALLATIONINSTRUCTIONS.2. Installonlyonaproperlyoperatingandbalanceddoor.Adoorthatisoperatingimproperlycouldcause
severeinjury.Havequalifiedservicepersonnelmakerepairstocables,springassembliesandotherhardwarebeforeinstallingtheoperator.
3. Removeallpullropesandremove,ormakeinoperative,alllocks(unlessmechanicallyand/orelectronicallyinterlockedtothepowerunit)thatareconnectedtothedoorbeforeinstallingtheoperator.
4. Installthedooroperatoratleast8ft.(2.44m)ormoreabovethefloorifoperatorhasexposedmovingparts.Iftheoperatormustbeinstalledlessthan8ft.(2.44m)abovethefloor,thenexposedmovingpartsmustbeprotectedbycoversorguarding,providedbytheoperatormanufacturer.
5. Donotconnectthedooroperatortothepowersourceuntilinstructedtodoso.6. Locatethecontrolstation:(a)withinsightofthedoor,(b)aminimumof5feetabovethefloorsothatsmall
childrencannotreachit,and(c)awayfromallmovingpartsofthedoor.7. InstalltheEntrapmentWarningPlacardnexttothecontrolstationandinaprominentlocation.8. Forproductshavingamanualrelease,instructtheenduserontheoperationofthemanualrelease.
IMPORTANT INSTALLATION INSTRUCTIONSWARNING
To reduce the risk of severe injury or death: !
1. LIREETRESPECTERTOUTESLESINSTRUCTIONSD’INSTALLATION.2. Installezuniquementsuruneportefonctionnantcorrectementetbienéquilibrée.Uneportequifonctionne
malpeutprovoquerdesblessuresgraves.Demandezàuntechnicienqualifiéd’effectuerlesréparationsdescâbles,desressortsetdetouteautrequincaillerieavantdeprocéderàl’installationdel’opérateur.
3. Retireztouteslescordesdetractionainsiquetouslesverrousourendez-lesinopérants(àmoinsqu’ilsnesoientmécaniquementet/ouélectroniquementinterverrouillésàl’unitémotrices)quisontconnectésàlaporteavantdeprocéderàl’installationdel’opérateur.
4. Installezl’opérateurdeporteàunedistancede2,44m(8pi)ouplusau-dessusdusolsidespiècesenmouvementdel’opérateursontexposées.Sil’opérateurdoitêtreinstalléàunedistancedemoinsde2,44m(8pi)au-dessusdusol,lespiècesenmouvementexposéesdoiventêtreprotégéespardescouverclesousystèmesdeprotectionfournisparlefabricantdel’opérateur.
5. Nepasraccorderl’opérateurdelaporteàlasourced’alimentationavantquel’instructionnesoitdonnéedelefaire.
6. Installezlastationdecommande:(a)envuedelaporte,(b)à1,5mminimumau-dessusdusolpourquelesjeunesenfantsnepuissentpasl’atteindre,et(c)àl’écartdetouteslespiècesmobilesdelaporte.
7. Installezleposterd’avertissementdepincementàcôtédelastationdecommandeàunendroitbienenvue.8. Pourlesproduitsayantundéclenchementmanuel,indiquezàl’utilisateurcommentdéclencher
manuellement.
IMPORTANT INSTRUCTIONS D’INSTALLATIONAVERTISSEMENT
Pour réduire les risques de blessures graves ou de mort:!
Sec-1.5
Section 1: Critical Installation Information
ENTRAPMENT PROTECTION:Theinstallationofamonitoredfailsafeexternalreversingdeviceisrequiredonallmomentarycontactelectronicallyoperatedcommercialdoors.Ifsuchareversingdeviceisnotinstalled,theoperatorwillreverttoaconstantcontactcontrolswitchforoperation(Closingonly).TheReversingDevicescurrentlyULApprovedare:• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithTimer-CloseModule(TCM)expansionboard.P/N
OPABTCGX.
• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithMillerEdgeInterfaceModuleOPAKMEIGX.S.
(DirectconnectthroughSTBinputs.)
• MillerEdge®Wireless(MEL)monitorededgesensorOPAKMMWE2.S.(DirectconnectthroughSTBinputs.)
• ASOSentirGFSeriesMonitoredSensingEdgesusedincombinationwithEdgeExpansionModule(ESM)expansionboard.P/NOPABESX.S
• ResidentialSafe-T-Beam®MonitoredPhotocells-P/N37220R(GSTB-BX)and38176R.S(includesextensionbrackets).
• SeriesIICommercialSafe-T-Beam®MonitoredPhotocells-P/NOPAKPE2.SandOPAKPEN4GX.S(NEMA4).
• MonitoredRetro-ReflectivePhotoeye-P/NOPGAKRPEN4X.S
• MonitoredMillerEdgeLightCurtain-P/NOPAKMLC3.S&OPAKMLC6.S
MonitoredSensingEdgesareavailableinanydoorwidth.NOTE: DO NOT use take up reels in conjunction with the Monitored Sensing Edge system. Use Coil Cords Only.
IMPORTANT INSTALLATION INFORMATION
Sec-2.1
Section 2: Operator Installation
ROLLING STEELMOUNTING BRACKETS
5/16-18 X 3/4 CARRIAGE BOLT& 5/16-18 FLANGE NUT(QTY 4 EACH)
POWER HEAD SUPPORTBRACKET
USE THIS SETOF HOLES
5/16-18 X 1-1/4 CARRIAGE BOLT(QTY 4 EACH)
5/16-18 FLANGE NUT(QTY 4 EACH)USE THIS SET
OF HOLES
Fig. 1
Fig. 2
Rolling Steel/Grill DoorsFront of Hood
TheRollingSteelDoorOperatorcanbeassembledforright-hand(Hoist&Jackshaft)orleft-handFrontofHood(Jackshaftmodelonly)mountingFrontofHood.Eachmodelcanalsobewallmounted(Seepage4.3).
1. Mountinghardwareandinstructionwillbesuppliedbasedondoorspecifications.(Typicalmountingarrangementsshown.)
2. Removewallmountbracketsfromoperator.Attachrollingsteelmountingbracketstotheoperatorusingthefastenersprovided.Figure1.
3. AttachOperatortoPowerheadSupportbracketusingthefastenersprovided.Figure2.
Sec-2.2
Section 2: Operator InstallationChain Installation. Figure 3
1. Install 1 2 tooth sprocket on operator output shaft.2. Align keyways and insert key into sprocket and output shaft keyway.Do not tighten set screw at this time.3. Install door sprocket on door shaft. Do not tighten at this time.4. Assemble chain using chain master link.5. Place assembled chain over door shaft sprocket and around the 12 tooth sprocket.6. Using the slots in the mounting bracket, adjust the operator to remove slack from the chain. Be certain
operator output shaft is parallel with the door shaft.7. Tighten operator mounting bracket nuts.8. Tighten sprocket set screws.
Fig. 3
17"
12" 5-1/8"
3-1/2"
8-3/4"
11"
Sec-2.3
Section 2: Operator Installation
Fig. 4
Rolling Steel/Grill DoorsWall Mount
TheGCL-MJ&MH™RollingSteelunitcanbewallmountedwherenecessary.Fig.4.
1. Attach12toothsprockettooperatoroutputshaft.2. Alignkeywaysandinsertkeyintosprocketandoutputshaftkeyway.Donottightensetscrewyet.3. Attachdoorsprockettodoorshaft.Donottightenyet.4. Assemblechainusingchainmasterlink.5. Placeassembledchainoverdoorshaftsprocketand6. Raiseorloweroperatortoremoveslackfromthechain.Ensureoperatoroutputshaftisparallelwithdoor
shaft.7. Alignchainandsecureoperatortowall.8. Tightenoperatorchainsprocketsetscrews.9. Slideoperatorinthewallbracketmountingholesifnecessaryforfine
adjustofchaintension.
JACKSHAFT VERSION
The release cable must be attached before mounting the unit.
RELEASE CORD
5" TO 3-3/4"
12-1/4" TO 11"
19-5/8"(HEIGHT OF OPERATOR
15"(TYPICAL SIDE ROOM)
13-7/8"(OUTPUT SHAFT LENGTH)
VERTICALLY ALIGN SPROCKETS/CHAIN
(WIDTH OF OPERATOR)
LOCK DOWN HOLESMUST BE USED TO ENSURE MAINTAININGOPERATOR POSITION
LOCK DOWN HOLESMUST BE USED TO ENSURE MAINTAININGOPERATOR POSITION
NOTE: Operator must be securely fastened to the wall using lock down holes.
Sec-2.4
Section 2: Operator Installation
Fig. 5B
Sectional DoorsChain - Couple
TheWallMountOperatorcanbeassembledforrighthandmountingaboveorbelowthedoorshaft.Fig.5A.
1. Attach12toothsprockettooperatoroutputshaft.2. Alignkeywaysandinsertkeyintosprocketandoutputshaftkeyway.Donottightensetscrewatthis
time.3. Attachdoorsprockettodoorshaft.Donottightenatthistime.4. Assemblechainusingchainconnectinglink.5. Placeassembledchainoverdoorshaftsprocketandoperatorsprocket.6. Raiseorloweroperatortoremoveslackfromthechain.7. Becertainoperatoroutputshaftisparallelwithdoorshaft.8. Alignchainandsecureoperatortowallormountingpad.Fig.5B.9. Tightenoperatorsprocketsetscrews.
NOTE: The operator output shaft extends 3-7/8” on each side of the operator frame.
NOTE: If using slotted mounting holes to mount unit, you must use at least 2 lockdown holes in opposite corners to firmly mount unit to wall. Fig. 5B
INSTALLATION TIP:Whilesprocketsetscrewsareloose,ifpossible,manuallyoperatedoortohelpalignchain.Aproperlytensioneddrivechainshoulddeflectnomorethan1/2”whenthumbpressureisappliedmid-waybetweenthe2sprockets.Whilethereisnohardandfastrulegoverningchaintension,itmustbetightenoughtopreventclicking,poppingandjumpingtheteethofthesprocket.The1/2”guidelinewillinsuresufficienttension.
DOOR SHAFTIMPORTANT: DOOR SHAFT& OPERATOR OUTPUTSHAFT MUST BE PARALLEL
12”-15”CENTER
DISTANCE
LOCK DOWN HOLES
OPERATOR OUTPUT SHAFT
LOCK DOWN HOLES
NOTE: OPERATOR MUST BESECURELY FASTENED TOTHE WALL USING LOCK DOWNHOLES TO ENSURE PROPERCHAIN TENSION
Fig. 5A
Sec-2.5
Section 2: Operator InstallationChain - Couple
For Hollow Counterbalance Door Shafts:
1. Usenon-threadedholeindoorshaftsprocketasaguideanddrilla3/8”diameterholethroughonesideofthedoorshaft.Fig.6A.
2. Insertclevispinthroughsprocketandshafttoholdsprocketinposition.3. Drillthroughoppositesideofshafttoobtainproperholealignment.Fig.6B.4. Insertclevispinthroughbothholesandsecurewithcotterpin.Fig.6C.
For Solid Counterbalance Door Shafts:
1. Insertkeyintodoorshaftkeyway.2. Slidesprocketintoplaceandsecurewithsetscrews.Insertclevispinthroughbothholesandsecurewith
cotterpin.Fig.6C.
Complete the InstallationIfneeded,realignoperatorsprocketwithdoorsprocket.Ifyouhaveexcessivedoorshaftmovement,anop-tionalchaintensionplateisavailable.Fig.7A&7B,pg4.6.
I
L
Fig. 6A
Fig. 6B
Fig. 6C
Sec-2.6
Section 2: Operator Installation
Fig. 7A
Chain - CoupleSpreader BracketBracketisavailableasanoptionalkit,P/N111005.0001.S
Installation of optional chain spreader bracket: Fig 7A & 7B.1. Placesprocket,upperplateandbearingassemblyondoorshaftasshown.2. Placelowerplate,bearingassemblyandsprocketonoperatorshaftasshown.3. Installdoorandoperatorsprocketsandchainassemblyasdescribedonpage4.4.4. Installboltsandnutsthroughplates.5. Tightenandalignchainandplateandsecureoperatortowall.6. Tightenspreaderbracketbolts.
OPERATORSHAFT
DOORSHAFT
SPROCKETGOES ON FIRST
SPROCKETGOES ON LAST
PL
Fig. 7B Fig. 7C
Sec-2.7
Section 2: Operator InstallationClutch Adjustment:TheMXOperatorshaveanadjustablefrictionclutchwhichrequiresadjustmentduringinstallation.
NOTE: The clutch is intended to provide protection for the door, the operator and associated equipment. It is not intended for entrapment protection. MX Operators have a motor reversing feature that is integrated with the clutch assembly. If an obstruction is placed in the pathway of the door during operation the MX motor will stop and reverse when the clutch begins to slip. Therefore, the adjustment of the clutch should be such that the door and operator function in this manner.
To Adjust the Clutch:1. Decreasethetensionontheclutchuntiltheoperatorwill
notliftthedoor.Turntheadjustingcastlenutcounter-clockwisetodecreaseclutchtensionandclockwisetoincreaseclutchtension.
2. Aftercompletingstep1,begintoincreasetensionontheclutchuntiltheoperatoriscapableofliftingthedoorthroughthecompletecyclewithoutclutchslippage.
3. TestthereversingfeatureoftheoperatorbyplacinganobstructionunderthedoorduringaclosecycleThedoorshouldreverseontheobstructionandreturntotheopenposition.Ifthedoordoesnotclosebutcomesdownpartwayandreverseswithoutanyobstructionsinitspath,thenincreasetheclutchtensionuntilthedoorwillclosefully.
4. Finally,insertthecotterpinthroughthecastlenutandshaftandbendtheouterlegofthecotterpin.
NOTE: Periodically check the system for proper clutch action. If clutch starts to slip after working properly for some time, check manual operation of door BEFORE adjusting clutch. The door may not be operating freely or the counterbalance spring may need adjusting. Repairs and adjustments must be performed by a trained service representative using proper tools and instructions.
To Adjust the Brake:1. LoosentheAdjustmentBracketLockNut/Bolt.2. SlidetheAdjustmentBracketasneededtoreachthe
desiredspringtension.Whenproperlyadjusted,thepivotarmshouldmovewithverylittleeffort.
3. Re-tightentheAdjustmentBracketLockNut/Bolt.
CLUTCH PAD
CLUTCH PLATE
CLUTCH PULLEY
WASHER
COTTER PIN
ADJUSTING NUT
SPRING
LOCK NUT & BOLT forBRAKE ADJUSTMENT
Fig. 8
Fig. 9
Sec-2.8
Section 2: Operator Installation
Fig. 10
Hand Chain & Keeper
1. Routethehandchainthroughthechainguide,aroundthepocketwheelandbackthroughthechainguide.Fig.10.
2. ConnectthehandchainendstogetherasshowninFig11.bytwistingopenthelastlinkononeendofthechain,andslippingthelastlinkontheoppositeendontotheopenlink.
3. Twistopenlinkclosedagain.4. Mountchainkeepertowallinlinewithchainapproximately4feetfromfloor.5. Loopchainaroundkeeperasshown.Fig.12.OptionalPadlocknotprovided.6. Installreleasecable.Fig.13.
NOTE: To insure smooth operation,make sure there are no twist in the hand chain before connecting the link ends together.
RELEASE CORD
Fig. 11
Fig. 12 Fig. 13
Sec-3.1
Section 3: WiringWARNING
• DONOTapplypowertooperatoruntilinstructedtodoso.• Itisstronglyrecommended,andmayberequiredbylawinsomeareas,thatlinevoltagewiringbeperformed
byaqualifiedelectrician.• Besurethatelectricalpowerhasbeendisconnectedfromtheinputpowerwiresbeingconnectedtothe
operatorpriortohandlingthesewires.Anappropriatelock-out/tag-outprocedureisrecommended.• Linevoltagewiringmustmeetalllocalbuildingcodes.• Makesureoperatorvoltage,phaseandfrequencynameplateratingsareidenticaltothejobsitelinevoltage
ratings.• Inputpowerwiringmustbeproperlysizedfortheoperatorsamperageratinglocatedonthenameplate.• Toreducetheriskofelectricshock,makesurethechassisofthisunitisproperlygrounded.
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• NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.• Ilestfortementrecommandévoiremêmeexigéparlaloidanscertainesrégions,decontacterunélectricien
qualifiépourl’acheminementdufilélectrique.• Assurez-vousquel’alimentationélectriqueaétédéconnectéedescâblesd’alimentationd’entréeconnectés
àl’opérateuravantdemanipulercescâbles.Uneprocéduredeverrouillage/étiquetageappropriéeestrecommandée.
• Lecâblageausecteurdoitsatisfaireàtouslescodesdeconstructionlocaux.• Assurez-vousquelesvaleursnominalesdelaplaquesignalétiquepourtension,phaseetfréquencede
l’opérateurcorrespondentàcellesdestensionsdel’alimentationsursite.• Lacapacitéd’entréedoitcorrespondreàlavaleurnominaledel’ampéragedesopérateursindiquéesurla
plaquesignalétique.• Pourréduirelerisquedechocélectrique,assurez-vousquelechâssisdel’unitéestcorrectementmisàlaterre.
AVERTISSEMENT!
Installationofallwiringandconnections,includingPowerLimitedClass1andClass2circuits,shallbeperformedinaccordancewith,butnotlimitedto,thelatestNFPA,UL,andN.E.C.standardsandcodes.Inaddition,allinstallationssubjecttoCanadianstandardsshallbeperformedinaccordancewiththeCanadianElectricalCode,Part1,withrespecttowiringmaterialtype,wiringgaugerelatedtopowercapacityrequirements,circuitlengthandwiringmethods.
NOTE
Sec-3.2
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Section 3: Wiring
Sec-3.3
1) RemoveLINEVOLTAGEINPUTPLUGandinstallproperfittingsand1/2”conduit.2) RouteproperLINEVOLTAGEwiresintooperator.3) LocateLINEINPUTterminalsoncircuitboard.Usingcorrectconnectors,attachwirestoLINEINPUTS,and
GROUNDterminal.• Keeplowvoltageandlinevoltagewiresseparate.• Routealllinevoltagewiresasshown.• Plugallunusedconduitholes.
Line Voltage WiringSection 3: Wiring
.1"- &'.5" 5,.1 !-/ <B$,-000-C.05)8",9
000-C.05)8",9
./&5,$
./&5,$
00"2,+-, '(
00"2,+-, '(
'< -
HIGH VOLTAGEINPUT PLUGS
LINE INPUTTERMINALS
LINEGROUND
ROUTE LINE VOLTAGEWIRING IN SHADEDAREA AS SHOWN
L1/ L1 N/ L2
GND
LINE INPOWER CONNECTIONS
120V
240V
LINE(HOT)
NEUTRAL
LINE 1 LINE 2
Sec-3.4
1) ConnectallLOWVOLTAGEcontrolcircuitwiresusing1/2”conduitorflexibleconvolutedtubing.• Keeplowvoltageandlinevoltagewiresseparate.• Routealllowvoltagecontrolwiringasshown.Thisincludesallcontrolcircuitwiressuchaswallcontrols,
timersandsinglebuttoninputdevicesaswellassafetycircuitwiring.• Plugallunusedconduitholes.
Low Voltage Control WiringSection 3: Wiring
.1"- &'.5" 5,.1 !-/ <B$,-000-C.05)8",9
000-C.05)8",9
./&5,$
./&5,$
00"2,+-,'(
00"2,+-,'(
'< -
LOW VOLTAGECONTROL WIRETERMINALS
LOWVOLTAGEINPUTPLUGS
ROUTE LOW VOLTAGEWIRING IN SHADEDAREA AS SHOWN
Sec-3.5
Wall Controls
WARNING• WallControl(s)mustbelocatedsothatthedooriswithinsightoftheuserandisfarenoughfrom
thedoor,orpositionedsuchthattheuserispreventedfromcomingincontactwiththedoorwhileoperatingcontrols.
• AttachtheWarningplacardadjacenttotheWallControl.Fig.4A.• AttachtheCautionlabeladjacenttotheWallControl.Fig.4B.
!
AVERTISSEMENT!• Laoulescommandesmuralesdoiventêtresituéesdetellesortequel’utilisateurpuissevoirlaporteet
positionnéesdetellesortequel’utilisateurnepuissepasentrerencontactaveclaportelorsqu’ilsesertdescommandes.
• Fixezleposterd’avertissementàcôtédelacommandemurale.Fig.4A• Fixerl’étiquettedemiseengarde(Attention)àcôtédelacommandemurale.Fig.4B.
Avantd’utiliserlacommandeàcontactmomentanésurleboutonFERMETURE,undispositifd’inversionexternesurveilléetelqu’unsystèmedecellulephotoélectriqueouuncommutateurdedétectiondeborddoitêtreutilisé.Voirl’installationdesdispositifsdeprotectioncontrelecoincementen.
WARNINGBeforemomentarycontactcontrolcanbeusedontheCLOSEbutton,amonitoredexternalreversingdevicesuchasaphotocellsystemorsensingedgeswitchmustbeused.SeeENTRAPMENTSECTIONforinstallationofentrapmentprotectiondevices.
!
AVERTISSEMENT!
Section 3: Wiring
Sec-3.6
1) Forasingle3-buttoninstallation,makeconnectionsasshowninFig.1.2) Forsinglebuttonaccessorycontrols,makeconnectionsasshowninFig.2.3) Foramultiple3-buttoninstallations,makeconnectionsasshowninFig.3.4) InstallWARNINGplacardnexttocontrolstation.Fig.4
OPEN
CLOSE
STOP
CONTROL SIGNAL TERMINAL STRIP
NOTEJUMPER BETWEEN STOP AND GND TERMINALS MUST BE REMOVED
OPEN CLOSE STOP GND3-BTNStation
Entrapment Warning Placard
CONTROL SIGNAL TERMINAL STRIP
1-BTNStation
KeySwitchStation
CardReader
Open/ClosePull Switch
STOP GND 1-BTN ODCSTB
CONTROL SIGNAL TERMINAL STRIP
OPEN
CLOSE
STOP
OPEN
CLOSE
STOP
OPEN CLOSE STOP GND NOTE: JUMPERBETWEEN STOPAND GND TERMINALSMUST BE REMOVED
3-BTNSTATION
3-BTNSTATION
NOTE: If an External STOP button is NOT being installed, a jumper wire must be installed between the “STOP” and “GND” terminals as shown in Fig. 2.
NOTE: Low voltage wiring can be run a maximum of 1000 feet. DO NOT use long distance wiring kits on this operator.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Section 3: Wiring
Sec-3.7
Section 3: WiringExternal Accessories Interlock Switches, Sectional DoorsIfaslidelockisrequiredonthedoorforpassthroughdoorsorotherrequirements,aninterlockwillberequiredtopreventtheopenerfromrunningwhenengaged.InstallaNormallyClosedinterlockswitchandwiredirectlytotheoperator.RemovethejumperbetweentheEXT-INTKterminalsonthecontrolboardandinstallwiringtotheseterminals.
Photocells, MonitoredSeeENTRAPMENTpage1.5foralistofapprovedmonitoredphotoelectricdevices.Seeinstructionsincludedwiththephotocellkitfordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details.
Photocells, Non-MonitoredNon-MonitoredreversingdevicemustbeNormallyOpenrelaytype.Seeinstructionsincludedwiththephotocellkitfordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheN.O-SAFEterminals.NOTE: The use of Non-Monitored photoelectric devices will NOT provide Monitored Entrapment Protection. Use of Non-Monitored devices only will require the user to maintain constant contact to close.
Sensing Edges, MonitoredSeeENTRAPMENTpage1.5foralistofapprovedmonitoredsafetyedgedevices.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details. NOTE: Monitored Sensing Edges can be used with the Timer Control Module (TCM) or External Sensing Module (ESM). See ACCESSORY MODULE section below.
Sensing Edges, Non-MonitoredNon-MonitoredreversingdevicemustbeNormallyOpenrelaytype.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheN.O-SAFEterminals.NOTE: The use of Non-Monitored edge sensing devices will NOT provide Monitored Entrapment Protection. Use of Non-Monitored devices only will require the user to maintain constant contact to close.
Sensing Edges, WirelessSeeENTRAPMENTpage1.5foralistofapprovedmonitoredsafetyedgedevices.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details. NOTE: Monitored Sensing Edges can be used with the Timer Control Module (TCM) or External Sensing Module (ESM). See ACCESSORY MODULE section below.
Accessory ModulesTheMXseriesoperatorscanaccommodate,upto,2(two)accessorymoduleboardforexpandedfeatures.SeeinstructionsincludedwiththeAccessoryModulefordetailedfeatures,installationandprogramminginstructions.
Sec-3.8
Interlock Switches, Sectional DoorsOptionalexternalinterlockswitchesarerequiredwithsomeSectionalorRollingSteelDoorstopreventthedoorfromoperatingundercertainconditionsincludingthefollowing:Fig.5• Ifthedoorisequippedwithafunctioningdoorlock,aninterlockswitch(A)mustbeinstalledtoprevent
electricoperationwhenthelockisengaged.• Ifthedoorisequippedwithapedestrianpass-throughdoor,aninterlockswitch(B)mustbeinstalledat
thepass-throughdoorinordertopreventelectricaloperationwhenthepass-throughdoorisopen.• TheSwitchesmustbesetinthefield.
CONTROL SIGNAL TERMINAL STRIP
EXTINTLK
EXTINTLK
* REMOVE JUMPER WHEN INSTALLING EXTERNAL INTERLOCK
*
NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE EXT INTLK TERMINALS MUST BE REMOVED.
SWITCH 075412-0000 (N.O.)
ANGLE 405964-0000
STANDARDSLIDELOCK
TRACK
SWITCH (N.C.) P/N 110324.0001 For Sectional Door
A
B
Pass door interlock: Should be open when door is open. Closed when door is closed.
Side lock interlock: Should be open when door is locked. Closed when door
is unlocked.
Fig. 5
Section 3: Wiring
Sec-3.9
Photocells
ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingphotocells.
WARNING!
AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislescellulesphotoelectriques.
Photocellsystemsprovideentrapmentprotectionwhenmountednearthedoorwayinsuchawaythatthelowerportionofanindividual’slegwillbreakthephotocellbeamduringnormalwalkingconditions.
WARNING!
AVERTISSEMENT!Lessystèmesdecellulesphotoélectriquesfournissentuneprotectioncontrelecoincementpourlemontageàproximitédelaportedemanièreàcequelapartieinférieuredelajambed’unindividunepuissepasromprelefaisceaudelacellulephotoélectriquelorsdepassagesnormauxparlaporte.
SERIES II MONITORED PHOTOCELLS:MonitoredSERIESII(STB)photocellsandResidentialSafe-T-Beam®MonitoredPhotocellsFig.6.Wiringtothesephotocellscanbeconnectedtoeitherterminal(theyarenotpolaritysensitive.)SeeENTRAPMENTPROTECTION(page1.5)forapprovedreversingdevices.
NOTE: Installer must enable ODC STB in calibration mode. (See Programming Section)
NON-MONITORED PHOTOCELLS:Nominal24VoltDCCommercialphotocellswithnormallyopencontactscanbeconnectedasshown.Fig.7.AnyNormallyOpen(N/O)safetyreversingdevicecanbeused.
NOTE:Use of a N/O type reversing device without the addition of a Monitored Device will result in Constant Contact close only.
NOTE: Blue wire supplies 20 – 40VDC. Photocells used must be compatible with this voltage range.NOTE: If no voltage is present at Blue wire, check fuse F-1 on Control board.
MOUNTING PHOTOCELLS:1. Determinelocationformounting.Theydonotneedtobedirectlyadjacenttothedoorbutmustbe
somewherealongthewallwheretherewillbeanunobstructedlinebetweenthem.Fig.8.2. Photocellsmustextendoutawayfromthewallsufficientlythatnodoorhardwarebreakstheplaneof
thephoto-beam.3. Photocellshouldbemountedwithitslens5to6inchesfromfloor.
Section 3: Wiring
Sec-3.10
Photocells
DOOR Top of lensto floor.
SERIES II RESDENTALSAFE-T-BEAM® (STB)
CONTROL SIGNAL TERMINAL STRIP
ODCSTB
ODCSTB
CONNECT WIRES TO EITHER TERMINAL. (NOT POLARITY SENSITIVE)
N-OSAFETY
N-OSAFETY
+
-
+-
THRU-BEAMPHOTOCELLS
CONTROL SIGNALTERMINAL STRIP
RECEIVER
TRANSMITTER
EXT RADIO CONNECTOR
PWR 20-40 VDC @ 250mA MAX. CURRENT
RELAY
GNDNOM
+ 24VDC
RADIO
Blu
e
Ora
ng
e
Yello
w
Monitored Type Photocells
Non-Monitored Type Photocells
Photocell Installation
Fig. 6
Fig. 7
Fig. 8
Section 3: Wiring
Sec-3.11
Sensing Edges, Hardwired
ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.
WARNING!
AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.
1/2 Door Height+ 12in.
COIL CORD
MonitoredSafety Edge Red
MillerEdge®Interface Module
Install
Black
White
Red
Control WireTerminals
ODCSTB
ODCSTB
JunctionBox
1) MountjunctionboxtowallOnehalfthedoorheightplus12inchesfromfloor.2) InstallHard-wiringfromoperatorandcoilcordtojunctionboxandsecurewithconduitclamps.3) Connecthard-wiringfromoperatortocoilcordwithwirenutsandinstalljunctionboxcoverplate.These
arenotpolaritysensitive.4) Installhard-wirestoODC STBterminalsinoperator.5) AttachcoilcordtoMonitoredEdgeInterfaceModulejunctionboxandsecurewithconduitclamps.6) InstallwirestoMonitoredInterfaceModuleasshown.7) Installcoverplate.
Right hand installation shown, Left hand installation mirrored. Fig. 9
MillerEdge® Wired “DC” ME or MT Series Monitored Sensing Edge Installation with Interface Module.
NOTE: DO NOT use take up reels with Monitored Edge systems
RollingSteelDoorshown,Allinstallationsareidentical
Section 3: Wiring
Fig. 9
NOTE: Installer must enable ODC STB in Calibration mode (see programming section)
Sec-3.12
Sensing Edges, Wireless
External Radio Harness
Blue
Yellow
Orange
Control WireTerminals
ODCSTB
ODCSTB
Black
Red
WhiteGreen
MEL RECEIVER
MEL POWER CONNECTION
1) MountWirelessEdgeReceiveradjacenttooperator.Fig.72) RouteMELwirelessreceiverwiresintooperatorelectricboxusingsuitableconduitandclampsystems.3) AttachMELwirelessreceiverpowerwires(red/black)toexternalradioplugasshown.4) AttachMELwirelessreceivertripwires(green/white)toODCSTBterminals*oncontrolwireterminal
strip.5) MountMELwirelesstransmittertobottomedgeofdoorperMELinstructions.
Right hand installation shown, Left hand installation mirrored. Fig 10
NOTE: To obtain proper operation of MEL edge sensor, each transmitter/receiver set must be set to a unique address. Follow instructions provided with the MillerEdge® MEL kit to set the address.
MELTransmitter
RollingSteelDoorshown,Allinstallationsareidentical
ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.
WARNING!
AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.
MillerEdge® Wireless Monitored Sensing Edge Installation
*
*
Section 3: Wiring
Fig. 10
NOTE: Installer must enable ODC STB in Calibration mode (see programming section)
Sec-3.13
Sensing Edges, Hardwired with Expansion Board
1) Mountjunctionboxtowallonehalfthedoorheightplus12inchesfromfloor.Fig.112) InstallHard-wiringfromoperatorandcoilcordtojunctionboxandsecurewithconduitclamps.3) Connecthard-wiringfromoperatortocoilcordwithwirenutsandinstalljunctionboxcoverplate.These
arenotpolaritysensitive.4) Connectcoilcordtosensingedgewithwirenuts.5) Installhard-wirestoTCM or ESM inoperator.(Seeinstructionsincludedwithexpansionboardsfordetailed
installationandwiring)
MillerEdge® Wired “DC” ME or MT Series Monitored Sensing Edge Installation with Timer Control Module (TCM) or Edge Sensing Module (ESM).
ASO Sentir, GF Series Wired Monitored Sensing Edge Installation with Edge Sensing Module (ESM).
ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.
WARNING!
AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.
1/2 Door Height+ 12in.
JunctionBox
MONEDGE
GND
OR
TCM BoardTerminalsMillerEdge
Only withoutInterface Module.
ESM BoardTerminals
ASO &
MillerEdge
GND
MONEDGE
EDGE STATUSGREEN(ON)=WORKING
RED(ON)=OBSTRUCTIONRED(BLINKING)=FAULT
NOTE: DO NOT use take up reels with Monitored Edge systems
Section 3: Wiring
Fig. 11
RollingSteelDoorshown,Allinstallationsareidentical
Sec-3.14
1) MakewireconnectionstoExternalRadioharness(provided)asshown.2) Installharnesstoexternalradioharnessplugoncontrolboardasshown.
Installing external radio for remote operation. Fig. 12External Radio Installation (Optional)
Section 3: Wiring
NOTE: A monitored safety device must be used when installing an external radio for remote operation. Operator controls must be set for Momentary Contact for remote operation.
Blue
Orange
Yellow
External Radio Harness
NOM+24 VDC
Relay GND
3 Wire Radio
Special ApplicationExternal Radio Terminal
0-40 VDC250mA. Max Current
Fig. 12
Internal Radio Installation (Optional)• OptionalRadiokit,P/N111397.0001canbeusedtointernallymountaradiokit.
1. Removeplugfromoperatorelectricbox.2. Installnylonwasherontoradiocoaxandinsertintohole.3. Installlockwasherandnut.4. Plugribbonharnessontomaincontrolboard.5. Installantennaontoradiocoaxconnector.
NOTE: A monitored safety device must be used when installing an external radio for remote operation. Operator controls must be set for Momentary Contact for remote operation.
NOTE: Additional menu items will appear during programming. See programming section for details.
Ribbon Connector
Sec-4.1
Section 4: Programming
Afterpowerissuppliedtotheoperator,DoNotmakecontactwithcomponentsinsidethecontrolpanelexceptfortheKeypadKeys.
DANGER!
DANGER!Aprèsavoirmisl’opérateursoustension,NEPASentrerencontactavecdescomposantsàl’intérieurdupanneaudecommande,saufpourlestouchesdupavénumérique.
Thisdoorisoperatedbyalimited-dutyoperator.Topreventthemotorprotectorfromtripping,donotexceed15cyclesofopeningandclosingperhour.NOT FOR RESIDENTIAL USE
CAUTION!
ATTENTION!Cetteporteestactionnéeparunopérateurdeservicelimité.Pouréviterquelaprotectiondumoteurnesedéclenchepas,nepasdépasser15cyclesd’ouvertureetdefermetureàl’heure.NON DESTINÉ POUR USAGE RÉSIDENTIEL.
DONOTcalibrateoperatororoperatedoorunlessdoorwayisinsightandfreeofobstructions.Doorwillmoveduringsetup.Keeppeopleclearofopeningwhiledoorismoving.
WARNING!
AVERTISSEMENT!Calibrerl’opérateuretutiliserlaporteuniquementsilaporteestenvueetlibredetoutobstacle.Laportesedéplacerapendantlaprogrammation.Nelaisserpersonnesetenirdansl’ouverturedelaportependantqu’elleestenmouvement
Sec-4.2
Theseoperatorsincludeafullfunctioncontrolpanelincludingaliquidcrystaldisplay(LCD),calibrationkeysandOpen,CloseandStopkeysforonboardoperatorcontrol.SeeFig.1.Theopen,closeandstopkeysfunctionasa3-buttonwallcontrol.TheDisplaywillshowcurrentoperatorconditionsandcalibrationinformation.Duetolimitedcharacterspace,somedisplayswillbeabbreviated.Operatorincludesanon-volatilememory.Theunitwillrememberallcalibrationsettingspluserrorcodeandruncodelogs,ifpowerisremovedfromunit.
AFTER WIRING HAS BEEN COMPLETED, TURN ON POWER TO THE OPERATOR.ControlOperatingModes:Operatorcontrolboardsoperateintwomodes:RunModeandCalibrationMode.ThecontrolboardshouldnormallyoperateintheRunMode.TheoperatoriscalibratedinCalibrationMode.
With the operator standing idle:PRESSCAL/RUNTOTOGGLEBETWEENOPERATINGMODES.• ThefirstdisplayinCALIBRATIONMODEis“OPENMODE>***”(***=Currentoperatingmode).• DisplayinrunmodewillbeoneoftheconditioncodeslistedintheTroubleshootingSection.
Control PanelSection 4: Programming
LCD DISPLAY
Calibration &Run ModeToggle Key.
DisplayBacklightingToggle Key.
Scroll Keys, used inCalibration Mode.
Set/Clear Key,used to resetand adjust calibration settings.
Operation Keys, operates unitlike a 3-button wall station.
CALRUN
SETSCROLL
SCROLL
CLEAR
OPEN
STOP
CLOSE
Fig. 1
Sec-4.3
Section 4: ProgrammingSetting Constant ContactTheseoperatorsareshippedfromthefactorywithbothopenandcloseoperatingmodessettoconstantcontact–stop(C–STP)IfyourunitissettoMomentaryContact(MOM)Openand/orCLOSE,resettheoperatingmodesbytakingthefollowingsteps:1. PressCAL/RUNtoentercalibrationmode.Fig.2.2. PressSET/CLEARuntildisplayreads“OPENMODE>C-STP.”Fig.3.3. PressSCROLL(DN)untildisplayreads“CLOSEMODE.”Fig.4.4. PressSET/CLEARuntildisplayreads“CLOSEMODE>C-STP.”Fig.5.5. PressCAL/RUNtoreturntorunmode.
IDLE DOWN LIMITOPEN MODE MOM
IDLE DOWN LIMITOPEN MODE C-STP
IDLE DOWN LIMITCLOSE MODE MOM
IDLE DOWN LIMITCLOSE MODE C-STP
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Sec-4.4
Setting Travel LimitsSection 4: Programming
1. EngagedoortoOperator.
NOTE: Verify open and close operating modes are set to constant contact – Stop (C-STP). See page 4.3 for details.
2. Ifunitisincalibrationmode,pressCAL/RUNtoreturntorunmode.3. PressandholdOPENKeyonControlPanel.Rundoortodesiredopenposition,releaseOPENKey.4. PushLIMITLOCKINGBARawayfromLimitSensorsandturnOpenLimitTravelNutuntiltravelnutarrow
andopenlimitsensorarrowarealignedandthedisplayreads“IDLE>UPLIMIT.”5. ReleasetheLIMITLOCKINGBARandmakesurebarseatscompletelyintobothTravelNuts.Fig.6.6. PressandholdCLOSEkeyonControlPanel.Rundoortowithin2”abovefloor,releaseClosebutton.
NOTE: If the operator stops while trying to set limits and the display reads “STOP - OPEN MRT or STOP - CLOSE MRT,” see page 4.7 “Resetting Max Run Timers”.
7. PushLIMITLOCKINGBARawayfromLimitSensorsandturnCloseLimitTravelNutuntiltravelnutarrowandcloselimitsensorarrowarealignedandthedisplayreads“IDLE>DOWNLIMIT.”Fig.7.
8. 8)RundoorfullyOpenandClosedwithOpen&CloseKeysoncontrolpanelandmakefinaladjustmentsasnecessarytomakesurethatdooropensfullyandclosesnomorethan2”abovethefloor.
UP LIMIT TRAVEL NUT
LIMIT SENSOR ALIGNMENT ARROWS
LIMIT LOCKING BAR
IDLE DOWN LIMITFig. 6
Fig. 7
Sec-4.5
A) TheLimitOverrunsettingisamatteroftrialanderror.ThegoalistoadjusttheLimitOverrununtilanappropriatesealisobtainedbetweenthebottomedgeofthedoorandthefloor.
B) TheLimitOverrunsettingcanbevariedbetween0and9.0-disablestheLimitOverrunsothatthedoorstopsatthedownlimitswitchsetting.9-causesthegreatestamountofdoortravelbeyondthelimitswitchsetting.Doorshouldclosegentlywithlighttensionondoorcables,orminimalstackingonrollingsteelslats.
1) PressSET/CLEARuntilthedisplayreadsthedesiredvalue(1-9).Fig.82) PresstheOPENkeytoopenthedoorafewfeet,thenrelease3) PresstheCLOSEkeytoclosethedoorandholduntilthe
operatorstops.4) Checkthedoorsealandrepeatsteps3-5untiltheappropriate
sealisobtainedbetweenthedoorandthefloor.5) PressSCROLLDNkeyuntildisplayreads“ODCSTBOFF”.
Setting Limit Overrun
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
LIMIT OVERRUN #
Fig. 8
TheLimitOverrunwilloverrideexternalreversingdevices,includingphotocellsandsensingedgesorreversingedges.Therefore,anyexternallyconnecteddeviceswillbedisabledduringthatportionofthedoortravelcontrolledbytheLimitOverrunfunction.TheDownLimitOverrunfunctionshouldbeusedtoclosethedoornomorethanthefinal2”.
WARNING!
AVERTISSEMENT!Lafonctiondedépassementdelimiteannuleralesdispositifsderenversementexternes,ycomprislescellulesphotoélectriquesetdessystèmesdedétectionoud’inversionauxbords.Enconséquence,touslesdispositifsexternesconnectésserontdésactivéspendantlapartiedelacoursedelaportequiestcontrôléeparlafonctiondedépassementdelimite.Lafonctiondedépassementdelimiteinférieuredoitêtreutiliséepourfermerlaporteuniquementauxderniers5cm.
Ifpropersealcannotbeobtainedatasettingof9,ResettheLimitOverrunbackto0andresettheDownLimitpositionasdescribedon4.4.ThenadjusttheLimitOverrunasinstructedabove.
CAUTION!
ATTENTION!Siuneadhésionappropriéenepeutêtreobtenueàunréglagede9,réinitialiserledépassementdelimiteà0puislapositiondedéplacementdelalimiteinférieureselonlesinstructionsdelapage4.4.Réglerensuiteledépassementdelimitetelqu’indiquéci-dessus.
Section 4: Programming
Sec-4.6
1) PressSET/CLEARkeytotoggleto“ODCSTB>ON”.Fig.92) PressCAL/RUNtoreturntorunmode.
Monitored Reversing Devices
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
ODC STB ON
NOTE: See section 1 for approved monitored reversing devices. See section 3 for wiring of approved monitored sensing devices that can be installed onto the ODC STB operator terminals.
NOTE: Turn this feature ON if monitored reversing device is connected to the operators ODC STB terminals. If using an expansion board for reversing devices, see instructions included with expansion board for additional menu items.
Fig. 9
Photocellsystemsprovideentrapmentprotectionwhenmountednearthedoorwayinsuchawaythatthelowerportionofanindividualslegwillbreakthephotocellbeamduringnormalwalkingthroughthedoorway.
WARNING!
AVERTISSEMENT!Lessystèmesdecellulesphotoélectriquesfournissentuneprotectioncontrelecoincements’ilssontinstallésàproximitédelaportedemanièreàcequelapartieinférieuredelajambed’unindividupuisseromprelefaisceaudelacellulephotoélectriquelorsdepassagesnormauxparlaporte.
Section 4: Programming
NOTE: Installation of Series II Monitored Photocells DOES NOT make the MX unit legal for residential use. This strictly prohibits any installation of an MX unit in any residentially zoned construction.
Sec-4.7
Section 4: Programming
TheMaxRunTimerissetautomaticallyoncetheunitiscycledbetweenLimits(2fullcycles).TheMaxRunTimerpreventstheunitfromrunningcontinuouslyintheeventofaproblem.TheMRTissettothetimerequiredtorunfromonelimittotheother,plus5seconds(nominal).WhentheMRTisexceeded,theoperatorstopsandwillnotrespondtoanycommanduntilitisresetbypressingoneofthecalibrationkeysorbycyclingpowertotheunit.
Resetting the MRT (Max Run Timer)
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
MAX RUN SET
TO RESET1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLL(upordown)untildisplayreads”MAXRUNTMR>SET.”Fig.103) PressSET/CLEARuntildisplayreads”MAXRUNTMR>CLR.”4) PressCAL/RUNtoreturntoRUNmode.5) Cyclethedoorbetweenlimits.
NOTE: The Max Run Timer must be reset any time the Travel Limits are adjusted.
Fig. 10
TheMID-STOPfeaturemustbeturnedoffinordertoproperlysettheMaxRunTimer.
CAUTION!
ATTENTION!LafonctionMID-STOPdoitêtredésactivéeafinderéglercorrectementlaminuteriedecoursemaximum.
Sec-4.8
Section 4: ProgrammingMid-Stop Limit (Optional)
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
MID-STOP CLR
Fig. 11
1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PresstheCLOSEkeytoclosethedoortothedownlimit.3. PressSCROLL(upordown)untildisplayreads“MID-STOP>CLR”Fig.11
• Ifdisplayreads“MID-STOP>SET,PresstheSET/CLEARkeytoresetto“CLR”4. PresstheOPENkeytoopendoortodesiredheight.5. PressSET/CLEARkeytosetmid-stop.Displaywillshow“MID-STOP>SET”6. PressCAL/RUNkeytoreturntoRUNmode.
NOTE: Setting of the MID-STOP should only be performed AFTER the Travel Limits and Max Run Timer settings have been made.
TheMID-STOPfeaturemustbeturnedoffinordertoproperlysettheMaxRunTimer.
CAUTION!
ATTENTION!LafonctionMID-STOPdoitêtredésactivéeafinderéglercorrectementlaminuteriedecoursemaximum.
Sec-4.9
Section 4: ProgrammingSetting Open and Close Modes (Constant vs. Momentary Contact)
OPEN1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“OPENMODE>MOM”or“OPENMODE>C-STP.”Fig.12•MOM=momentarycontact,meaningyoupressandreleasetheOPENkeyandthedoorwillcontinuetomoveuntilitreachesitstravellimit.•C-STP=constantcontact-stop,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillstop.
3. PressSET/CLEARkeytotogglebetween“OPENMODE>C-STP”or“OPENMODE>MOM”onthedisplay.
4. PressCAL/RUNtoreturntorunmode.
CLOSE1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibration
mode.2. PressSCROLL(upordown)untildisplayreads“CLOSE
MODE>MOM,”“CLOSEMODE>C-STP”or“CLOSEMODE>C-REV.”•MOM=momentarycontact,meaningyoupressandreleasetheCLOSEkeyandthedoorwillcontinuetomoveuntilitreachesitstravellimit.•C-STP=constantcontact-stop,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillstop.•C-REV=constantcontact-reverse,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillreversedirection.
3. PressSET/CLEARkeytotogglebetween“CLOSEMODE>C-STP”or“CLOSEMODE>C-REV”or”CLOSEMODE>MOM”onthedisplay.
4. PressCAL/RUNtoreturntorunmode.
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
OPEN MODE MOM
Fig. 12
BeforemomentarycontactcontrolcanbeusedontheCLOSEbutton,amonitoredexternalreversingdevicesuchasaphotocellsystemorsensingedgeswitchmustbeused.SeeWIRINGSECTIONforinstallationofentrapmentprotectiondevices.
WARNING!
AVERTISSEMENT!Avantd’utiliserlacommandeàcontactmomentanésurleboutonFERMETURE,undispositifd’inversionexternesurveilléetelqu’unsystèmedecellulephotoélectriqueouuncommutateurdedétectiondeborddoitêtreutilisé.VoirlasectionCÂBLAGEpourl’installationdesdispositifsdeprotectioncontrelespiégeages.
Sec-4.10
Section 4: Special Features
1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“CYCLES>1,2,3etc.wherethe
numberisthenumberofopen/closecyclestheoperatorhasperformed.Fig.1
3) PressCAL/RUNtoreturntorunmode.
Operator Cycle CountOPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
CYCLES 1
Fig.1
1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“GDOV#>#####.”Fig.23) ThisdisplaywillcyclebetweentheversionnumberofthecurrentGDOfirmwareandthecurrentDisplay
Firmware.4) PressCAL/RUNtoreturntorunmode.
GDO Version, Display Firmware
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
DISPLAY V# ####OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
GDO V# ######
Fig. 2
1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“GDOTYPE>.”Fig.3
• ThiswilldisplaythecurrentGDOtype.3) PressSET/CLEARuntildisplayindicatescorrectGDOtype
(TROLLEY)4) PressCAL/RUNtoreturntorunmode.
GDO TypeThisOperatorisavailableforuseinTROLLEYconfigurationonly.However,thesamecontrolboardisusedforJackshaftandTrolleyconfigurations.ThecontrolboardmustbesetfortheappropriateGDOconfiguration.Aboardsetfortrolleymodewillnotworkinajackshaftoperatorandvice-versa.
NOTE: The GDO type is factory set. The installer should not have to set this feature. However, if the GDO type is inadvertently changed, or if a board needs to be replaced in the field, follow these instructions to set GDO type.
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
GDO TYPE TROLLEY
Fig. 3
Sec-4.11
Section 4: Special FeaturesTransmitter Programming (Optional with addition of internal radio)Adding a Transmitter1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“LEARNNEWXMTR?”Fig.1• Thisquestionalongwiththeinstruction“HITSETFORYES”willcontinuouslypanacrossthedisplay
window.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)3. PressSET/CLEAR.• Displaywillread“PUSHXMTRBUTTONTWOTIMESTOLEARNXMTR.”
4. PressTransmitterbuttontwotimes.• Thedisplaywillread“XMTR___LEARNED.”Whereitassignsarandomnumbertothetransmitter.That
transmitterisenteredandreadytooperatethedoor.(Label/markthetransmitter.)5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexittheCALmode.
Removing Individual Transmitter1. 1)IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“REMOVEXMTR?”Fig.2• Thisquestionalongwiththeinstruction“HITSETFORYES”willcontinuouslypanacrossthedisplay
window.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)3. PressSET/CLEAR• Amenudisplayingtheavailabletransmitternumberswillappear.• PressSCROLL(upordown)tocyclethroughthemenutothenumberofthetransmittertoberemoved.
(PressingCAL/RUNwillcanceltheoperation.)4. PressSET/CLEAR
• Thetransmitterisremoved.5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexittheCALmode.
Removing All Transmitters1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibration
mode.2. PressSCROLL(upordown)untildisplayreads“REMOVEALL
XMTRS”Fig.3• Thisquestionalongwiththeinstruction“HITSETFORYES”
willcontinuouslypanacrossthedisplaywindow.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)
3. PresstheSET/CLEARkey.• Thedisplaywillread“AREYOUSURE.”
4. PressSET/CLEARkey.• Alltransmittersareremoved.
5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexitthecalmode.
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
LEARN NEW XMTR?OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
REMOVE XMTR?
Fig. 1 Fig. 2
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
REMOVE ALL XMTRS?
Fig. 3
Sec-5.1
Section 5: TroubleshootingMXoperatorsincludeaself-diagnosticcircuitboardusingtroubleshootingLEDindicatorstosignalthetechnicianofaproblem.
TROUBLESHOOTING LED’sHOIST
INTERLOCKEXTERNALINTERLOCK
+24VDC STBENABLE
INDICATION
OFF STB DisabledON STB Enabled
ON ON ON Normal Operating ConditionOFF ON ON Hoist Interlock Switch Open:
• Hoistreleaserequiresreset• Hoistinterlockconnectornotpluggedin• Hoistinterlockdefective
OFF OFF ON External Interlock OpenOFF OFF OFF Power Supply Problem:
• CheckACpowersupply• Checkmainpowerfuse• Checksecondaryfuse(2A)
.1"- &'.5" 5,.1 !-/ <B$,- 000-C.05)8",9
000-C.05)8",9
./&5,$
./&5,$
00"2,+-,'(
00"2,+-,'(
>D3)&
*)/+.!-/
'< -STBENAB+ 24VACEXTINTLKHOISTINTLK
TROUBLESHOOTNGLED’S
STBENAB
+ 24VAC
EXTINTLK
HOISTINTLK
DETAIL
Sec-5.2
Section 5: TroubleshootingDisplay Operation in RUN ModeThisoperatorwilldisplayitsstatusontheintegrateddisplay.Eachtimetheoperatorruns,stops,reversesorrefusestorun,thedisplaywillindicatewhytheactiondid,ordidnot,takeplace.Onceanerrorcodehasbeengenerated,theOperatorwillcontinuetodisplaytheerrorcodewhiletheoperatorisnotrunning.ThiserrorcodecanbeclearedbypressingtheSTOPbuttonorSTOPkeyonthekeypad.Theerrorcodewillautomaticallyclearwhentheoperatorstopsatthedownlimit.ErrorcodeswillcontinuetobestoredintheOperator’sErrorCodeMemoryaftertheyhavebeenclearedfromthedisplayintheRunMode.TheOperatorwilldisplayanyunclearedtroublecodes,inturn,ontheintegrateddisplay,alternatingwiththeactivecondition(errororrun)code,untilallofthetroublecodeshavebeencleared.TroubleCodescanonlybeclearedaftertheconditioncausingthecodehasbeenresolved.TroubleCodesarenotclearedbypressingtheSTOPbuttonorSTOPkeyonthekeypad.TroubleCodesarestoredintheOperator’smemory.
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
RUN CODE 1>xx
Clearcodeinrunmode
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
RUN CODE 1>xxINCALIBRATIONMODE:Displays10RUNCodesstoredinmemory.SeeRUNCODESformoredetails.PressSCROLLdownkeytoadvancetonextmenuitem.
Advancetonextmenuitem
Cycle
Toaidintroubleshootingproblems,thisoperatorincludesaRunCodeMemorythatstoresthemostrecent10events.Thesecodesarestoredwithorwithoutpower.Eachtimetheoperatorrunsorstops,itgeneratesacodethatitstoresinthismemory,Usedtogetherwiththeerrorcodememory,itbecomesapowerfultroubleshootingaid.Theruncodememorystoresthelast10codesinsequence.Once10codesarestored,theoldestcodeiserasedtomakeroomforthenewestcode.Thesecodesaredisplayedincalibrationmode.Thedisplaywillflashthenumberoftheruncodeandthe2-digitruncodefollowedbyadescriptionoftheruncode.
Run Codes
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
CALIBRATION
Advance
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
ERROR CODE 1>xx
Cycle
XX>ERROR DECRIP.
-Scrolling Text-
MODE
-Scrolling Text-
INCALIBRATIONMODE:Displays10ERRORCodesstoredinmemory.SeeERRORCODESformoredetails.PressSCROLLdownkeytoadvancetonextmenuitem.
Sec-5.3
Section 5: Troubleshooting
Code Display Detailed/Expanded Description Corrective Action0C IDLE>DOWNLIMIT ThedoorisattheDownLimitposition. None
0D IDLE>UPLIMIT ThedoorisattheUpLimitposition. None
0E IDLE>MIDSTOP ThedoorisattheMid-StopLimitposition. None
0F IDLE>NOLIMIT Thedoorisatnoestablishedlimitposition. None
10 OPENING>OPENBTN
TheOpenPushbuttoninputwasactivatedcausingthedoortomoveintheopeningdirection.
None
11 OPENING>ONEBTN The1-Buttoninputwasactivatedcausingthedoortomoveintheopendirection.
None
12 OPENING>RADIO TheExternalRadioinputwasactivatedcausingthedoortomoveintheopendirection.
None
13 OPENING>AUXOPEN
TheAuxiliaryOpeninput(ontheTCMModule)wasactivatedcausingthedoortomoveintheopendirection.
None
14 OPENING>OPENKEY
TheOpenKey(onthecircuitboard)wasactivatedcausingthedoortomoveintheopendirection.
None
20 CLOSING>CLOSEPB TheClosePushbuttoninputwasactivatedcausingthedoortomoveintheclosedirection.
None
21 CLOSING>ONEBTN The1-Buttoninputwasactivatedcausingthedoortomoveintheclosedirection.
None
22 CLOSING>RADIO TheExternalRadioinputwasactivatedcausingthedoortomoveintheclosedirection.
None
24 CLOSING>CLOSEKP TheCloseKey(onthecircuitboard)wasactivatedcausingthedoortomoveintheclosedirection.
None
2A CLOSING>TCMCLS TheTCMModulesentaclosesignalcausingthedoortomoveintheclosedirection.
None
2B CLOSING>FDMCLS TheFireDoorModulesentasignalcausingthedoortomoveintheclosedirection.
None
30 HALT>WALLBUTTON
ThedoorstoppedbecausetheStopPushbuttonwasactivated. None
31 HALT>ONEBUTTON
Thedoorstopped(and/orreversed)becausethe1-Buttoninputwasactivated.
None
32 HALT>RADIO ThedoorstoppedandreversedbecausetheRadioinputwasactivated. None
33 HALT>AUX.OPEN Thedoorstopped(and/orreversed)becausetheAuxiliaryOpeninputontheTCMModulewasactivated.
None
34 HALT>KEYPADKEY ThedoorstoppedbecausetheStopKeywasactivated. None
35 HALT>N-OSAFETY ThedoorstoppedandreversedbecausetheNormallyOpenReverseinputwasactivated.
None
36 HALT>ODCSTB ThedoorstoppedandreversedbecausetheSafetyBeamorMonitoredEdgewiththeMonitoredEdgeInterfaceModulewasactivated.
None
37 HALT>N-CSAFETY ThedoorstoppedandreversedbecausetheNormallyCloseReverseinputontheTCMModulewasactivated.
None
38 HALT>MON.EDGE ThedoorstoppedandreversedbecausetheMonitoredEdgeinputontheTCMModulewasactivated.
None
39 HALT>DOORFORCE ThedoorstoppedbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).
Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.
3A HALT>LOSSOFC/C Thedoorstopped(and/orreversed)becausetheconstantcontactactivationwasremovedbeforethedoorreachedalimit.
None.Userinputwasremoved.
3B HALT>SHUTDOWN ThedoorstoppedbecausetheHoistInterlock,ExternalInterlockcircuitbecameactive(opened)orthemotoroverheated.
ChecktheHoistInterlockswitchandwires.CheckanExternalInterlockswitchandwires.IfnoExternalInterlockisusecheckthegrayjumperbetweenthetwoEXTINTLKterminals.Checkforahotmotor.
3C HALT>DOWNLIMIT ThedoorstoppedbecauseitreachedtheDownlimitposition. None
3D HALT>UPLIMIT ThedoorstoppedbecauseitreachedtheUplimitposition. None
3E HALT>MIDSTOP ThedoorstoppedbecauseitreachedtheMid-Stoplimitposition. None
Run Codes
Sec-5.4
Section 5: Troubleshooting
Toaidintroubleshootingproblems,thisoperatorincludesanErrorCodeMemorythatstoresthemostrecent10errorevents.Thesecodesarestoredwithorwithoutpower.ThelatesterrorcodedetectedisalsodisplayedontheLCDuntiltheSTOPbuttonorkeyispressedortheoperatorstopsatthedownlimit.Theerrorcodememorystoresitscodesintimesequence.Once10codesarestored,theoldestcodewillbeerasedtomakeroomforthenextnewestcode.ThesecodesaredisplayedinCalibrationMode.Thedisplaywillflashthenumberofthecodeinthesequenceandthe2digitcodeID,followedbyadescriptionofthecode.
Error Codes
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
ERROR CODE 1>xx
Cycle
XX>ERROR DECRIP.
-Scrolling Text-
OPEN
CLOSE
STOP
CALRUN SCROLL
SCROLL
SETCLEAR
CALIBRARATION
Advance
MODE
-Scrolling Text-
Code Display Detailed/Expanded Description Corrective Action3F HALT>MODULE
FAILThedoorstoppedbecauseitdeterminedtherewasaproblemwithanExpansionModule.(TimerCloseorAuxiliaryOutputModule)
CheckExpansionModuleLEDStatus.Powertheoperatoroff,removethemoduleandre-applypower,iftheoperatorstartsworkingreplacethemodule.
40 REV>OPENBUTTON ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheOpenPushbuttonwasactivated.
ChecktheOpenPushbuttonandOpenPushbuttonwiresforaclosedcircuit.
41 REV>ONEBUTTON Thedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausethe1-Buttoninputwasactivated.
Checkthe1-Buttonand1-Buttonwiresforaclosedcircuit.
42 REV>RADIO ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheExternalRadioinputwasactivated.
ChecktheExternalRadioforashortcircuit.
43 REV>AUXOPEN ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheAuxiliaryOpeninputontheTimerCloseModulewasactivated.
ChecktheAuxiliaryOpenInputontheTimerCloseModuleandtheAuxiliaryOpenInputwiresforaclosedcircuit.
44 REV>OPENKEY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheOpenKey(onthecircuitboard)wasactivated.
Powertheunitdownandbackup.Iftheerrorpersistthenreplacethemaincircuitboard.
45 REV>N-OSAFETY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheNormallyOpenReverseinputwasactivated.
ChecktheN-OReverseinputandN-OReversewiresforaclosedcircuit.
46 REV>ODCSTB ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheMonitoredSafetyBeam(STB)orMonitoredEdgedwiththeMonitoredEdgeInterfaceModuleinputwasactivated.
ChecktheODCSTBinputandODCSTBwiresforaopenorshorted(closed)circuit.
47 REV>N-CSAFETY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheNormallyCloseSafetyInputontheTimerCloseModulewasactivated.
ChecktheNormallyClosedSafetyInputontheTimerCloseModuleandtheNormallyClosedSafetyInputwiresforaopencircuit.
48 REV>MON.EDGE ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheMonitoredEdgeInputontheTimerCloseModulewasactivated.
ChecktheMonitoredEdgeInputontheTimerCloseModuleandtheMonitoredEdgeInputwiresforaOpenorshorted(closed)circuit.
49 REV>DOORFORCE ThedoorstoppedtravelingdownandreversedbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).
Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.
4A REV>LOSSOFC/C Thedoorstoppedtravelingdownandreversedbecausetheconstantcontactactivationwasremovedbeforethedoorreachedthedownlimit.
Userinputwasremoved.
Sec-5.5
Section 5: Troubleshooting4B REV>MAXRUNTMR Thedoorstoppedtravelingdownandreversedbecausethe
MaximumRunTimebetweenLimitswasexceeded.Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.
4F REV>EXPMODFAIL ThedoorstoppedtravelingdownbecauseitdeterminedtherewasaproblemwithanExpansionModule.
Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimitsettinginformationinthemenu.
50 STOP>HOTMOTOR Thedoorstoppedmovingbecausethemotoroverheated. Checkforahotmotor.Checkthemotorplugonthemainboardmakingsuretheplugandwiresareseated.
51 STOP>OPENMRT ThedoorstoppedtravelingopenbecausetheMaximumRunTimebetweenLimitswasexceeded.
Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.
52 STOP>CLOSEMRT ThedoorstoppedtravelingclosebecausetheMaximumRunTimebetweenLimitswasexceeded.
Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.
57 STOP>OPENINTLK ThedoorstoppedbecausetheHoistInterlockortheExternalInterlockcircuitbecameactive(open).
ChecktheHoistInterlockswitchandwires.CheckanExternalInterlockswitchandwires.IfnoExternalInterlockisusecheckthegrayjumperbetweenthetwoEXTINTLKterminals
58 STOP>WRONGGDO
ThedoorstoppedbecauseitdeterminedthecircuitboardissetasaJ-Shaft(side-mountedunit)butisinstalledonaTrolleyunit.
Reviewthe"GDOTYPE"inthecalibrationsettingoftheunit.
59 STOP>DOORFORCE
ThedoorstoppedtravelingupbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).
Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.ChecktheGDOTypeintheset-upmenuforthepropersettingforthemodelinstalled(TrolleyorJ-Shaft).Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.
5A STOP>WRONGLIMIT
ThedoorstoppedtravelingbecausetheunitwaslookingfortheUpLimitandtheDownLimitbecameactiveortheunitwaslookingfortheDownLimitandtheUPlimitbecameactive.
Reviewthecalibrationsetting.Resetmotordirectionandlimits.
5B STOP>WRONGDIR ThedoorstoppedtravelingbecausetheunitwaslookingforLimitdirectioninputinonedirectionbutreceivedinputintheoppositedirection.
Reviewthecalibrationsetting.Resetmotordirectionandlimits.
5C STALL>DOWNLIMIT
ThedoorstoppedtravelingbecauseitexpectedtheDownLimittoclear(doormovedoffthedownlimitposition)butitdidnotreceivethatsignal.
Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.
5D STALL>UPLIMIT ThedoorstoppedtravelingbecauseitexpectedtheUpLimittoclear(doormovedofftheuplimitposition)butitdidnotreceivethatsignal.
Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.
5E STALL>MID-STOP ThedoorstoppedtravelingbecauseitexpectedtheMidStopLimittoclear(doormovedoffthemidstoplimitposition)butitdidnotreceivethatsignal.
Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.
60 CHECKSTOPBTN ThedoorwillnotmovebecausetheStopCircuit(normallyclosedcircuit)innotcompleted.
ChecktheStopPushbuttonandStopPushbuttonwires.
61 TCMDISABLED ThedoorwillnottimeoutandclosebecausetherearenoMonitoredSensing/Safetydevicesenabledand/ornotworking.
ChecktheODCSTBandODCSTBwires.ChaecktheMonitoredEdge,reviewtheset-upinthemenutoensurethepropersettingfortheinstalledsafetyinput.
62 NORADIO>>C/C Thedoorwillnotmovewitharadioinput(transmitters)becausetheunitissetforConstantContactintheOpenand/orCloseModes.
Reviewthecalibrationsetting.ResetOpenandCloseModestoMomentary
63 CHECKAUXOPEN TheunitdeterminedtheAuxiliaryOpeninputontheTimerCloseModuleisactive.Thisinputwillbeignoreduntilitchangesstate.
ChecktheAuxiliaryInputdevicewiredintotheTimerCloseModuleandAuxiliaryInputdevicewiresforaclosedcircuit.
64 CHECKSTOPKEY TheunitwillnotrunbecauseitdeterminedtheStopKeyinputonthecircuitboardisactive.
Powertheunitdownandbackup.Iftheerrorpersistthenreplacethemaincircuitboard.
65 CHECKN-OSAFETY TheunitwillnotclosebecauseitdeterminedtheNormallyOpenReverseinputonthecircuitboardisactive(shorted).
ChecktheN-OReversedevicewiredintothemainboardandtheN-OReverseInputdevicewiresforaclosedcircuit.
66 CHECKODCSTB TheunitwillnotclosebecauseitdeterminedtheODCSafe-T-Beaminputonthecircuitboardisactive.
ChecktheODCSTBandODCSTBwires.
Code Display Detailed/Expanded Description Corrective Action
Sec-5.6
Section 5: Troubleshooting67 CHECKN-CSAFETY TheunitwillnotclosebecauseitdeterminedtheNormally
ClosedReverseinputontheTimerCloseModuleisactive(Opencircuit).
ChecktheNormallyClose(N-CSafe)InputdevicewiredintotheTimerCloseModuleanddevicewiresforaopencircuit.
68 CHECKMON.EDGE TheunitwillnotclosebecauseitdeterminedtheMonitoredEdge(MONEDGE)inputontheTimerCloseModuleisactive.
ChecktheMonitoredEdge(MONEDGE)InputdevicewiredintotheTimerCloseModuleanddevicewires.
69 OVERHEATEDMOTOR
TheunitwillnotrunbecauseitdeterminedtheThermalOverloadinthemotorisactive.
Checkthedoorbalance.Checkthewiresinthemotorconnectorthatplugsintothecircuitboard.Replacethemotor.
6C NORUN>DOWNLIM
TheunitwillnotrunbecausetheDown/closeinputwasactivatedbuttheunitwasalreadyattheDownLimitposition.
Userinputerror
6D NORUN>UPLIMIT TheunitwillnotrunbecausetheUp/openinputwasactivatedbuttheunitwasalreadyattheUpLimitposition.
Userinputerror
6E NORUN>MIDSTOP TheunitwillnotrunbecausetheUp/openinputwasactivatedbuttheunitwasalreadyatorbeyondtheMidStopLimitposition.Thisactiveinputispreventingtheunitfromclosingaswell.
Userinputerror
6F EXPMODULEFAIL TheunitmaynotrunbecauseithadlostcommunicationwithoneormoreExpansionModules(LimitModule,On-boardRadio,TimerCloseModuleand/orAuxiliaryOutputModule)
Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimtsettinginformationinthemenu.
85 EXPPORTPROBLEM TheunitmaynotrunbecauseithasdeterminedthatishaslostcommunicationwithoneormoreExpansionModules(LimitModule,On-boardRadio,TimerCloseModuleand/orAuxiliaryOutputModule)
Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimtsettinginformationinthemenu.
88 TCMFAILURE TheunithasdeterminedthattheTimerCloseModulehasstoppedcommunicating.
Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheTimerCloseModule.
89 FDMFAILURE TheunithasdeterminedthattheFireDoorModulehasstoppedcommunicating.
Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheFireDoorModule.
8A AOMFAILURE TheunithasdeterminedthattheAuxiliaryOutputModulehasstoppedcommunicating.
Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheAuxiliaryOutputModule.
8B SPAREMODFAILURE NotUsed ContactTechnicalServices
8C LOWSYSTEMVOLTS Theunithasdeterminedthatthesecondaryvoltageislessthanacceptable.
Checksupplyvoltagetotheunit.MakesuretheMotorConnectorispluggedintothecorrectsocketforthevoltagesupplied.
8D HISYSTEMVOLTS TheunithasdeterminedthattheLineVoltageinputtotheunitistoohighfortheconfigurationoftheunit.
Checksupplyvoltagetotheunit.MakesuretheMotorConnectorispluggedintothecorrectsocketforthevoltagesupplied.ContactanElectrician
8E REVINTERRUPTED Theunitdidnotcompletea2secondreversalbeforeithadencounteredaissueandstopped.
None
Code Display Detailed/Expanded Description Corrective Action
Sec-5.7
Section 5: Troubleshooting8F LIMITMOD.FAIL TheunithasdeterminedthattheLimitModulehasstopped
communicating.Checkthelimitcableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheLimitModule.
A0 OPENBTNBAD>PU TheunitdeterminedthattheOpenPushbuttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
ChecktheOpenPushbuttonandOpenPushbuttonwiresforaclosedcircuit.
A1 CLOSEBTNBAD>PU
TheunitdeterminedthattheClosePushbuttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
ChecktheClosedPushbuttonandClosePushbuttonwiresforaclosedcircuit.
A2 ONEBTNBAD>PU Theunitdeterminedthatthe1-Buttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
Checkthe1-Buttonand1-Buttonwiresforaclosedcircuit.
A3 RADIOBAD>PWRUP
TheunitdeterminedthattheExternalRadioinputwasactivewhenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
ChecktheExternalRadioforashortcircuit.
A4 AUXOPENBAD>PU TheunitdeterminedthattheAuxiliaryOpeninputontheTimerCloseModulewasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
ChecktheAuxiliaryInputdevicewiredintotheTimerCloseModuleandAuxiliaryInputdevicewiresforaclosedcircuit.
A5 OPENKEYBAD>PU TheunitdeterminedthattheOpenKeyinputonthecircuitboardwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.
A6 CLOSEKEYBAD>PU TheunitdeterminedthattheCloseKeyinputonthecircuitboardwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.
Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.
A7 MULTKEYSBAD>PU
Theunitdeterminedthatmorethanoneinputonthecircuitboardkeypadwasactive(shorted)whenpowerwasapplied.Theseinputswillbeignoreduntiltheychangestate.
Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.
B0 OPENING>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandthedooristravelingopen.ThetransmitterIDisdisplayed.
None
B1 CLOSING>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandthedooristravelingclose.ThetransmitterIDisdisplayed.
None
B2 HALT>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandhasstoppedthedoor.ThetransmitterIDisdisplayed.
None
B3 "Rev>XMTR#NOXMTR>CC"
Theunitreceivedavalidinputfroma"Learned"transmitterandtheclosingdoorstoppedandreversedandisnowtravelingopen
None
I2CCommError
I2CCommError ThesystemcannotcommunicateontheI2Ccommunicationline.
Whiletheoperatorispoweredstartunpluggingtheexpansiondevicesoneatatime(TimerCloseModule,AuxiliaryOutputModule,On-boardRadio,LimitModule),allowtheunittotrytore-initiate,iftheoperatorisabletore-initiatetheLCDwillupdatewiththecurrentstatus.Ifthishappensthenthelastdeviceyouhaveunpluggedisdefectiveandneedstobereplaced.ifalldeviceshavebeenunpluggedandtheoperatorstilldisplaysI2CCommError,replacethemaincontrolboard.
Code Display Detailed/Expanded Description Corrective Action
Sec-6.1
ThefollowingtableprovidesascheduleofrecommendedServiceandMaintenanceitemstobecompletedbyqualifiedservicepersonnel.
Maintenance Schedule
SERVICE ITEM SERVICE INTERVAL
MONTHLY EVERY3MO.OR
5000CYCLES
EVERY6MO.OR
5000CYCLESSENSINGEDGEOPERATION XCHECKBRAKESYSTEM XSPROCKETSETSCREWS XMANUALOPERATION X
SERVICE ITEM SERVICE INTERVAL
EVERY12MO.OR
10000CYCLES
EVERY24MO.ORTROUBLEINDICATOR
EVERY36MO.OR
30000CYCLESCHECKDRIVECHAINSANDLUBRICATE XCLUTCHADJUSTMENT XCHECKFORLOOSEORMISSINGHARDWARE XCHECKLIMITPOSITIONS XCHECKGEARTRAINWEAR X
Section 6: Service & Maintenance
FailuretoperformtherecommendedService&Maintenancemayresultinprematurefailureoftheoperator.
CAUTION!
ATTENTION!Silesinstructionsdeserviceetdemaintenancerecommandésnesontpassuivies,l’opérateurpourraittomberenpanneprématurément.
ToavoidSERIOUSINJURYorDEATH:• DisconnectpowerBEFOREperformingANYadjustmentormaintenance.• ALLmaintenanceMUSTbeperformedbyqualifiedservicepersonnel.
PouréviterLESBLESSURESGRAVESOUMORTELLES:• Coupezl’alimentationavantd’effectuertouteopérationderéglageoud’entretien.• Lesopérationsd’entretiendoiventobligatoirementêtreeffectuéesparunpersonnelqualifié.
WARNING!
AVERTISSEMENT!
Sec-6.2
Section 6: Service & Maintenance
1
2
12
3
5
6
7
8
9
10
11
13
4
14
15
1617
18
19
21
22
2325
24
26
27
20
Service Parts: Hoist Parts
Item Part Number Description
1 110380.0001 Motor,1/2Hp,120Vac
110380.0002 Motor,1/2Hp,230Vac
2 110953.0001 BrakeSolenoid,120Vac
110954.0001 BrakeSolenoid,230Vac
3 110956.0001 BrakeBand
4 110833.0001 BrakeReleaseLever
5 110975.0001 InterlockSwitch
6 110443.0002 BrakePulley
7 110977.0001 HoistRelease
8 110835.0001 OperatorChassis,Left
9 111051.0002 OperatorChassis,Right
10 110425.0001 LeftMountingBracket
11 110425.0002 RightMountingBracket
12 110952.0001 BrakeSolenoidCover
13 107979.0001 ReleasePulley
14 111010.0001 Belt,Poly-V
15 110803.0001 SupportBrace
16 110804.0001 SupportBracket
17 110808.0001 BrakeAdjustmentPlate
18 110877.0058 Chain,#35X58P
19 086565.1013 Chain,#25X62P
20 110968.0001 LimitShaftKit
21 110824.0001 BrakeReleaseSpring
22 111001.0001 Hook,Z-Bend
23 110986.0001 OutputShaftAssy
24 110990.0001 ClutchShaftAssy
25 110970.0001 ClutchKit
26 110973.0001 HandwheelKit
27 ElectricBox(Page6.6)
Sec-6.3
Section 6: Service & Maintenance
1
2
12
3
5
6
8
9
10
11
4
14
15
1617
19
21
22
24
25
7
18
13
23
20
Service Parts: Jackshaft Parts
Item Part Number Description
1 110380.0001 Motor,1/2Hp,120Vac
110380.0002 Motor,1/2Hp,230Vac
2 110953.0001 BrakeSolenoid,120Vac
110954.0001 BrakeSolenoid,230Vac
3 110956.0001 BrakeBand
4 110833.0001 BrakeReleaseLever
5 110805.0001 Bracket,WireGuard
6 110443.0002 BrakePulley
7 110979.0001 JackshaftRelease
8 110835.0001 OperatorChassis,Left
9 111051.0002 OperatorChassis,Right
10 110425.0001 LeftMountingBracket
11 110425.0002 RightMountingBracket
Item Part Number Description
12 110952.0001 BrakeSolenoidCover
13 110986.0001 OutputShaftAssy
14 111010.0001 Belt,Poly-V
15 110803.0001 SupportBrace
16 110804.0001 SupportBracket
17 110808.0001 BrakeAdjustmentPlate
18 110877.0058 Chain,#35X58P
19 086565.1013 Chain,#25X62P
20 110968.0001 LimitShaftKit
21 110824.0001 BrakeReleaseSpring
22 111001.0001 Hook,Z-Bend
23 110994.0001 ClutchShaftAssy
24 110970.0001 ClutchKit
25 ElectricBox(Page6.6)
Sec-6.4
Section 6: Service & MaintenanceService Parts: Shaft Assemblies
110970.0001 CLUTCH KIT
9
12
11 13
171415
16
10
2
41
110990.0001 HOIST CLUTCH SHAFT KIT 3
5
86 8 7
6
29
110994.0001 JACKSHAFT CLUTCH SHAFT KIT
22 23
24 25
26
27 28 8
6 5
1765
8720 19 18 21 6
29
110973.0001 HANDWHEEL KIT
8 Item Part Number Description
1 110463.0001 Shaft,Clutch,Hoist
2 110313.0003 Pin,Spring,.188DiaX1.13
3 110313.0008 Pin,Spring,.188DiaX1.38
4 110465.0001 Sprkt,11T,#35
5 080415.0021 Ring,Rtng,5/8”
6 110819.0001 Washer,Plain,.651Id
7 110818.0001 Washer,WaveSpring,.650
8 110813.0001 Bearing,.625Id
9 111324.0001 PulleyAssy,Clutch
10 108015.0001 MovableClutchPlate
11 075193.0000 ClutchLining
12 111037.0001 ClutchDisc
13 110881.0001 DowelPin
14 075197.0000 Spring,Clutch
15 110472.0001 Nut,Hex,Slotted,5/8-11
16 080401.0624 Pin,Cotter,3/16X1-1/2”
17 086649.0029 Washer,Thrust.64
18 110872.0001 Handwheel
19 110411.0001 ChainGuard
20 110391.0001 Washer,Spacer
21 112389.0001 HandwheelSpring
22 110392.0001 Shaft,JackshaftClutch
23 110817.0001 Sprkt&EngagementPlate
24 110816.0001 Key,RoundEnd,.188X1.50
25 110387.0001 Slider,Jackshaft,Mx
26 110389.0001 Spring,JackshaftRelease
27 110820.0001 Bushing,.627IdX.88
28 110821.0001 Bushing
29 110313.0010 Pin,Spring,1/4X2
Sec-6.5
Section 6: Service & MaintenanceOUTPUT SHAFT ASSEMBLYHOIST & JACKSHAFT
3
2
14
4
5
5
6
7
7
8
9
9
10
110986.0001
LIMIT SHAFT ASSEMBLYHOIST & JACKSHAFT
112
2
3
3 4
45
6
6
7
7
110968.0001
8
9
Item Part Number Description
1 111048.0001 Shaft,Limit
2 110459.0001 Nut,Travel
3 110550.0001 LimitTrigger
4 110823.0001 RetainingRing,Push-On
5 110818.0003 Washer,WaveSpring,.397ID
6 077538.0000 Bushing,3/8”ID
7 109876.0003 Ring,Rtng,.338Dia.
8 601332.0001 Sprocket,14T
9 080300.1604 SetScrew,1/4-20
Item Part Number Description
1 110478.0002 Shaft,Output
2 110482.0001 Sprkt,40T,3/8P
3 110313.0005 Pin,Spring,.313X2.25
4 080415.0025 Ring,Rtng,63/64
5 110819.0002 Washer,Plain,1.026Id
6 110818.0002 Washer,Wave,Spring,1.051ID
7 080300.1604 SetScrew,1/4-20
8 110460.0003 Sprkt,23T,1/4P
9 106064.0001 Bushing,1”
10 080340.0074 Key,Sq,1/4X7/8
Sec-6.6
Section 6: Service & MaintenanceService Parts: Electric Box
Item Part Number Description
1 110429.0002 ElecBox
2 110869.0002 Cover
3 112365.0001 Kit,PCB
4110846.0001 Transformer,120V
110846.0002 Transformer,240V
5 110962.0001 Capacitor,115V
5 110963.0001 Capacitor,230V
6 110958.0001 LimitRetainer
7 110950.0001 Hinge
8 110951.0001 Latch
9 34004C0002 Fuse,2A
10 34004DR315 Fuse,.315A
N/S 110957.0001 FuseKit,10pcsea.(9&10)
1
23
6
4
5
7
8
10
9
.315 AMP (FUSE WITH YELLOW MARK)
2.0 AMP (FUSE WITH GREEN MARK)
Sec-6.7
BLANK
Commercial Operator Limited Warranty
ModelNumber:__________________________ SerialNumber:___________________________________
OriginalPurchaser:_______________________ InstallationAddress:_______________________________
Seller:__________________________________ DateofInstallation:________________________________
TheGenieCompany(“Seller”)warrantstotheoriginalpurchaserofthiscommercialdooroperator(”Product”),subjecttoallofthetermsandconditionshereof,thattheProductandallcomponentsthereofwillbefreefromdefectsinmaterialsandworkmanshipundernormaluseforthefollowingperiod(s),measuredfromthedateofinstallation.
Two(2)yearsorWhentheOperatorexceeds20,000cyclesofoperation,asmeasuredbytheintegratedcyclecountercontainedintheOperator.
Seller’sobligationunderthiswarrantyisspecificallylimitedtorepairingorreplacing,atitsoption,anypartwhichisdeterminedbySellertobedefectiveduringtheapplicablewarrantyperiod.Anylaborchargesareexcludedandwillbetheresponsibilityofthepurchaser.
ThiswarrantyismadetotheoriginalpurchaseroftheProductonly,andisnottransferableorassignable.ThiswarrantydoesnotapplytoanyunauthorizedalterationorrepairoftheProduct,ortoanyProductorcomponentwhichhasbeendamagedordeterioratedduetomisuse,neglect,accident,failuretoprovidenecessarymaintenance,normalwearandtear,oractsofGodoranyothercausebeyondthereasonablecontrolofSeller.
THISWARRANTYISEXCLUSIVEANDINLIEUOFANYOTHERWARRANTIES,EITHEREXPRESSEDORIMPLIED,INCLUDINGBUTNOTLIMITEDTOANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.
INNOEVENTSHALLSELLERBERESPONSIBLEFOR,ORLIABLETOANYONEFOR,SPECIAL,INDIRECT,COLLATERAL,PUNITIVE,INCIDENTALORCONSEQUENTIALDAMAGES,evenifSellerhasbeenadvisedofthepossibilityofsuchdamages.Suchexcludeddamagesinclude,butarenotlimitedto,lossofgoodwill,lossofprofits,lossofuse,costofanysubstituteproduct,interruptionofbusiness,orothersimilarindirectfinancialloss.
Claimsunderthiswarrantymustbemadepromptlyafterdiscovery,withintheapplicablewarrantyperiod,andinwritingtotheSellerortotheauthorizeddistributororinstallerwhosenameandaddressappearbelow.
ThepurchasermustallowSellerareasonableopportunitytoinspectanyProductclaimedtobedefectivepriortoremovaloranyalterationofitscondition.Proofofthepurchaseand/orinstallationdate,andidentificationastheoriginalpurchaser,mayberequired.
1DoorDriveMt.HopeOHIO44660
1-800-843-4084