Modular systeMs

teCHNICal CataloGue

for operatING tHeatres

2

WIEJAK PANELSSTANDARD FORDEMANDINGCUSTOMERS

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CONTENTS:

4 PANEL SYSTEM

6 WALL PANELS

9 CEILING PANELS

11 CATALOGUE NUMBERS OF PANELS

12 SPECIALIST DOORS

14 ADDITIONAL EQUIPMENT

15 SURGICAL SCRUB SINkS

17 WINDOWS

18 MEDICAL CABINETS

19 THE PROCESS OF SALE AND TRADE CONDITIONS

This catalogue presents the portfolio of special medical panels and accessories for healthcare institutions including operating theatres. It provides technical data, preparation and installation instructions.

AbouT us

Wearea family firmexistingon themarket since1982.Wiejak-Medasoneof Wiejakfirm’sdepartments determines a range of products intended for medical facilities. We are proud that ourtechnology,knowledgeandenthusiasmhaveenabledtocreateanassortmentgroupofthehighest quality standards appreciatedbydomestic and foreign customers. Theassets suchascompany’soperationsbasedonISOstandardsorinnerqualitycontrolallowustoprovidethehigh-estqualityofourproducts.Currentlypossessedknowledge,experienceandmachineryputusinposition of one of the leaders in the production of panels for specialized medical facilities.

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Thesystemofwallandceilingpanelsisdesignedforinstallationinoperatingtheatres,operato-riesandotherroomsrequiringhighhygienicandsanitarystandardstobemaintained. Theentiresystemisconstructedbasedonprecisemeasurementsoftheroom,takingintoconsi-derationthecorners,walljoints,dooropenings,arrangementofutilitysystemsandotheritems,suchasfurniture,etc.Thepanelsareinstalledonasubstructuremadeofqualitygalvanisedsections.

Main strengths of the system:

• short installation time,• Easy cleaning and disinfection of rooms,• Easy installation of utilities and equipment underneath the panels,• hewallcanbequicklydisassembledtoretrofitorformaintenanceoftheutilitysystems,• High mechanical strength,• Optionalroundingofwalls–suchpointsaremucheasiertokeepclean,• Installationflexibility:newblocks,upgradeofoldblocks,• Seamlessintegrationwithspecialtouchlessdoors,passthroughs,recessedcabinets.

systeM

5

ThepanelsaremadeofmaterialssuitedtotheCustomers’needs.Weoffer:

• AISI304acid-resistantsteel(wetordry-polished4Ngrade,granulation180-240),• AISI304acid-resistantsteelpaintedtothecolourofchoice(RAL),• galvanisedsteelpaintedtoanyRALcolour,• optionalfinishingwithsilver-ionpaintforantibactericalsurfaceprotection.

stalpłytakarton-gips

matawygłuszająca

płytakarton-gips

stal

Wall aNd CeIlING suBstruCture:

Thewallpanelsaremountedonqualitygalvanisedsteelchannelsections.OurspeciallydesignedlowerU-sectionisfixedtothefloorwithgalvanisedanchorboltstoformthebaseofaroundedfloorcoveringcorneratthewall-floorinterface.OurC-sectionsforwallinstallation,whichalsomadefromgalvanisedsteel,aremountedonflathangersfixedtothewallwithgalvanisedsteelanchorbolts.

Theceilingpanelsaremountedtotheclip-insystemsubstructurededicatedtocleanrooms.Thesystemincludesload-bearinggirdersmountedtothestructuralfloorwithstudboltsallowingheightadjustment,circumferentialchannelbarofgalvanisedsteelwithasetoflockingclips,crossunionstoconnecttheload-bearinggirderswithguidegirdersandtheguidegirdersintowhichtheceilingpanels are pressed in.

Fig.1Designofasinglepanelwithrounding Fig.2.Designofasinglestraightpanel.

steel

steel

gypsum board

dampingmat

gypsum board

systeM

6

Wall paNels

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The structure comprises 1 mm thick,speciallyprofiledacid-resistantorgalvanisedplate, with the top and bottom of a panelbent backwards, and the panels sides arespecially bent to the shape of the letter Z,with perforation for easier installation on orremovalfromthesystemsubstructure.

1 - profil U - stal cynkowana, mocowany na kotwy ocynkowane2 - profil C - stal cynkowana, mocowany na kotwy ocynkowane3 - wypełnienie -panela : płyta gipsowo-kartonowa lub wełnamineralna lub polipropylen4 - poszycie panela : stal kwasoodporna gat. 1.4301 lubocynkowana5 - uszczelka - profil silikonowy

2

45

Naroże-widok z góry

1

3Straightcornerjointisofferedasastandard.

Panelfilling–12.5mmthickgypsumboardTotalpanelthickness:17mm

Thepanelsarejoinedwitha6mmwidegapwhichisfilledwithspecialbactericidalsilicone seal.

Where necessary, the panels have holes madetoallowinstallationofelectricalappliances,waterandsewagefittingsetc.

Fig.5.PanelinstallationonthewallFig.4.Installationatthefloor

Fig.3.Typesofcornerjointsbetweenpanels–rounded(option)andstraight(standard).

U-profile,galvanisedsteel,fixedwithgalvanisedsteelanchorboltsC-profile,galvanisedsteel,fixedwithgalvanisedsteelanchorboltspanelfilling:gypsumboard,mineralwoolorpolypropylene

panelsurface:1.4301gradeacid-resistantorgalvanisedsteel

seal–siliconeprofile

wall profi le

Corner piece – top view

wall panel

Floor channel bar

Wall paNels

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Installation involvesoverlapping theperforatedparts of thepanels for easy screwing to thesections.Atrapezoidshapedgapisformedwithawidthabout6mm,whichisfilledwithaspecialsiliconesealwithbactericidalproperties.

Standard joining of wall and ceiling panels at a right angle, with the joint gap filled withantibactericalsilicone.Cornerpanelsaresound-proofedbyspecialmatbondedinsidethepanels.Theentiresystemformsauniformsurfacewhich iseasy tokeepcleananddisinfectand isverydurableatthesametime. Thestructureallowseasyinstallationofutilitiesbehindthepanelsandeasyremovalforretrofittingor maintenance.

Optionally,convex,concaveandroundedcornerpanelsforthewall-ceilingconnectioncanbemadebysinglebending,thusavoidingjointsinwallcorners(thecornerpanelsfittogetherwiththewallandceilingones,thejointisfilledwithsiliconeseal)forimprovedhygieneoftheroom.

Kotwa Ściana

Uszczelka

Wkręt 3,5x13

Płytakarton- gips

Blachowkręt2,2x19

Wieszakpłaski ES60/75

Blachastal kwasoodpornalub cynkowana

ProfilCD60, CW50,CW75, CW100

Fig.6.Panelinstallationonthewall

Maximum dimensions of a single wall panel:Width1450mmHeight3950mm

sealgypsumboard

sheet metal stainless steel or galvanized

sheetmetalscrew2,2x19

screw3,5x13

flathangerES60/75

seal

profi leCD60, CW50,CW75, CW100

WallAnchor bolt

Wall paNels

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CeIlING paNels

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Ceilingpanelsaremanufacturedinstandarddimensions600x600mm.

SurfacingaccordingtoCustomer’sdesign:• AISI304(1.4301)acid-resistantsteel,• galvanisedsteel,paintedtowhiteRAL9010,• galvanisedsteelpaintedtoanyRALcolour.

Sheetmetalthicknessonceilingpanels:• 0,8mmacid-resistantsteel,• 0,75mmgalvanisedsteel.

Easyclip-ininstallationsystemdedicatedspecificallyforcleanroomenvironmentsallowsremoving of any single panels. Ceiling height can be adjusted. Joints between ceilingpanelsaresealedwithspecialbactericidalsilicone.

Mocowanie paneli

1 - panel 600x600 : stal kwasoodporna gat. 1.4301 lubocynkowana2 - dźwigar prowadzący3 - dźwigar nośny4 - łącznik5 - szpilka M86 - klips mocujący panele docinane7 - ceownik

1

Wielkość standardowego panela sufitowego 600x600 mm.

600600

2 3

4

56

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The entire ceiling system makesauniformadditiontothewallsysteminstalled,forming a tight and hygienic structure.

Seethestandardjoiningmethodofwallandceilingpanelsbelow.

optional: roundedwall-ceilingjoint

Fig.7.PanelinstallationontheceilingFig.8.Panelinstallationattheceiling-wallinterface

Panel installation

clips for mounting cut panelsM8studboltunionloadbearinggirderguide girder

Panel600x600:stainlesssteelAISI304orgalvanized

channelbar

Standardceilingpanelsize600x600mm

channel bar

clipsforblockingcut panels

ceiling panel

wallpanel

CeIlING paNels

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Cataloguenumber unit Wall/ceilingpanel Cover/Material

MED-PANEL/KO/SC 1m2 wall stainless steel

MED-PANEL/KO/SU 1m2 ceiling stainless steel

MED-PANEL/KO/SC/MAL 1m2 wall Stainlesssteelpowderpainted

MED-PANEL/KO/SU/MAL 1m2 ceiling Stainlesssteelpowderpainted

MED-PANEL/PO/SC 1m2 wall ZinccoatedwithpolyesterRAL9010

MED-PANEL/PO/SU 1m2 ceiling ZinccoatedwithpolyesterRAL9010

MED-PANEL/PO/PVC/SC 1m2 wall ZinccoatedwithPVCantibacterial(Sanisteel®)

MED-PANEL/PO/PVC/SU 1m2 ceiling ZinccoatedwithPVCantibacterial(Sanisteel®)

MED-PANEL/OCYNK/MAL/SC 1m2 wall Zincsteelpowderpainted

MED-PANEL/OCYNK/MAL/SU 1m2 ceiling Zincsteelpowderpainted

CataloGue NuMBers

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speCIalIst doors

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doorsMATERIALS Forthemanufactureofourdoorweuseonlythebestmaterialgrades.Asopposedtootherproductsonthemarket,inouracid-resistantdoorstherearenoelementsmadeofaluminiumorgalvanisedsteel.ATTENTION!Inalldoors(acid-resistantorcoatedsteel),eventhereinforcementsinsidethedoorleafsaremadeofstainlesssteel304!Eachsinglebolt,washerorrivetarealsomadeofhigh-gradematerials.

Reinforcementinsidetheleaf

Acid-resistantdoorreinforcement

DOOR TYPES Weoffercomprehensivesolutionssuitedtotheneedsofmosthealthcareinstitutions:

• Manualandautomaticdoors• Hinged,singleordoubleleafdoors• Sliding,singleordoubleleafdoors• Swingdoor• Forcoldstoresandrefrigeratedstorerooms,e.g.forstorageofblood,• ForprotectionfromX-ray

DOOR FRAMES OF MEDICAL DOORSEXECUTION:

• ACID-RESISTANTSTEEL304AISIBRUSHEDORSMOOTH• GALVANIZEDSTEELPAINTEDINTOSELECTEDRALCOLOUR

Angulardoor frameensuresthebest installation.Forhingeddoorsaesthetic,white,siliconega-sket,pressedintothedoorframe.Slidingdoorsandhingednon-rebateddoorspossessagasketinstalledinthedoorwing.

DETAILED INFORMATION ABOUT THE DOORS, ACCESSORIES, INSTALLATION, ETC. AVAILABLE IN A DEDICATED TECHNICAL CATALOGUES.

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addItIoNaleQuIpMeNt

15

470 4651600

450

340

845

180

900

surGICal sCruB sINKs SurgicalsinksandscrubunitsmanufacturedbyourcompanyaremadecompletelyofAISI304polishedacid-resistantstainlesssteel(alsoknownasPN0H18N9,1.4301).Thissteelgradeguarante-esanattractivedesign,longandtrouble-freeuseandfacilitatescleaning.

Thoseproductsareusedprimarilyinareasfordoctorandpatientpreparationandinallapplica-tionsrequiringhighesthygienicstandardstobemaintained.Alledgesaresafe.Asastandard,weoffersinksandscrubunitswithone,twoorthreewashplaces,assuspendedandstandalone structures.Standardlengthsofsurgicalsinksandscrubunits:

• 800mm,• 1600mm,• 2300mm

Sinktrap,mountingstripandexpansionboltsareincluded

Thescrubunitsandsinkscanbeoperatedinthreeways(optionally):1.withaphotocellinstalledinthebackpanelorthefrontwall(UCH00XF)2.knee-operatedtap(UCH00XK)3.elbow-operatedmedicaltapwithextendedleve(UCH00XL)

225

47

100 300800

445

450

840

340

300

350

Flexible spigot O50

Mounting bar

400

Knee valve

Knee valve

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Otheraccessoriescanbeprovided:• Elbow-operateddispenserforsoapordisinfectant(nrkat.WD-MED-001)• Hand-operateddispenserforsoapordisinfectant(WD-MED-002)(naprzycisk)• Automaticdispenserforsoapordisinfectant(WD-MED-003)• Paperdispenser(WD-MED-004)• Surgicalbrushdispenser(WD-MED-005)• surgicalscrubbrushesforwashinghands(WD-MED-006)• Mirror(WD-MED-007)

surGICal sCruB sINKs

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WINdoWs Weofferfixedandsashviewwindows.Theproductsaremadetodimensionsaccordingtothecustomer’sspecification.Thewindowpaneisinstalledinaframemadeofacid-resistantsteel,polishedorpaintedtothe colour of choice.

Inaddition tostandardsafetyglass,wecanoptionallypropose installationof speciallead glass.

Theframestructure, inthiscase, isprotectedwith leadtohelpprotectagainstpene-trationofradiation.Thicknessoftheleadinlayandofthecorrespondingglassisspecifiedbythedesignoffixedshrouds,preparedbyaspecialdesignoffice,anddependsonthepoweroutputofthedevicethatgeneratestheradiation. Thewindowscanbeequippedwithwindowsillsorsillsintegratedwithworktops

ApplicationsofX-rayprotectivewindows:• ViewwindowsandinsulatingglazingforX-rayrooms• screens for medical diagnostics• Protectiveglassinlaboratories

ThemaximumsizeofasingleX-raywindowislimitedtothemaximumavailablesizeofleadglass.Byjoiningglasspaneswithverticalorhorizontalmuntinbars,thewindowscanbedimensionedaccordingtotheprojectneeds.

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MedICal CaBINets Ourmedicalcabinetsareconstructedwithbrushedacid-resistant steel. Theyaremadewithdoublewallstoguaranteeattractivedesignandhighhygienestandard.

Wehaveaseriesofstandardfurnitureandcabinetsavailable,butourproductionfocusesmos-tlyonmakingtailor-madefurniture,suitedtoanindividuallaboratory,operatingtheatreoropera-tory.

Anadvantageofourmedicalcabinetsisthattheycanbeintegratedwithourpanellingsystem.Withsuchdesignallpartsofanoperatingtheatrearewellmatchedtogetherforeasierdisinfectionand improved hygiene.

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dear sirs.

Thankyouforyourinterestinouroffer.Below,youwillfindbriefinformationonhowtopurchaseourproductsstart-ingfromtheinquiry,ordercompletion,toinstallationandservice.Wehopethatthisinformationwillbeusefultoyou. 1. your inquiry should specify::

•therequestedmaterialofpanelsandofpossibleaccessories,•thequantityofpanelsinsquaremetres,forthewallandceilingpanelsrespectively,•iftheexactdimensionscannotbeprovided,pleaseattachaplan/projectionoftheroomstocalculatethe

quantity required,•panelpricingincluding/excludingtheinstallation,• details of the dimensions and design of accessories.

2. offerAfterreceivingyourinquirywithalltheabovedetailswewillsendyououroffer.Dependingonthequantityofprod-ucts,itmaytakeupto1-3businessdaystoprepareanofferforyou.

3. purchase order:Inadditiontothedetailsspecifiedintheinquiry,yourpurchaseordershouldalsospecify:

•panelpackagingrequired:pallets/withoutpallets,•possibleaccessoriesincludedintheoffer,•shippingmethodrequested:owntransport/courierorforwarder,•contactdetailsofthepersonresponsiblefortheconstructionworkrelatedtopanelinstallation,•methodofpaymentandacknowledgedleadtime,•purchaseorderformsandpossibletechnicaldrawingswithlegiblesignatures.

4. order completion and delivery:Theleadtimeusuallyrangesfrom3to8weeksdependingontheordersizeandourcurrentworkload.Theleadtimeisnotthesameastheactualdeliverydate,whichmaydifferaccordingtotheshippingmethodselected.Weofferthefollowingshippingoptions:

•deliverybyWiejak’struck,•shippingbyforwarders,suchasDBSchenker,UPSetc.,•transportbyseaaccordingtoIncoterms,• other shipping methods of your choice.

5. InstallationPanelsareinstalledafterthelastcourseoftheflooriscompleted.Thecustomershall:

•returnacompletedandsignednoticeofreadinessforinstallationatleast7daysbeforethedateagreed,•accepttheworksandsignafinalacceptancecertificateatthedateofcompletionoftheinstallationworks,advisedbyWiejakstaffwithintwodaysbeforetheplanneddate.

Incaseofano-showofthepersonauthorisedforfinalacceptanceattheagreeddate,theinstallationteamofWiejakwillaccepttheworkthemselvesandleavethesite.Afterthat,anyfurtherremarksandextraworkrequiringtheinstallationteamtoreturnwillbechargedanextrafee.

standard terms of payment:To complete a purchase order, the customer must pay 30% of the gross value in advance.Thebalanceof70%ofthepurchaseordergrossvalueshouldbepaidbeforethedeliveryofthematerial.Otherpaymenttermsarenegotiable.

Warranty and service:AllWiejakproductsareaccompaniedwithatwo-yearwarrantybythemanufacturer.Weofferservicecoveragenationwide.Alldefectscoveredbythewarrantywillberepairedfreeofchargeprovidedthattheyarefoundtobeattributabletothemanufacturer,anduponpresentationoftheoriginalwarrantycertificateandproofofpurchase,i.e. the invoice.WarrantygrantedbyWiejakdoesnotcoverstandardactivitiestheusershouldperformhimselfaccordingtothemanual,suchasmaintenanceandadjustments.

please note that due to the continued development of Wiejak’s business and products, and the resultant upgrades in manufacturing technology, some information provided in this catalogue might no longer be up to date.

Wiejak Sp. z o.o.Litwinki 1613-100 Nidzicatel./fax: +48 89 625 69 50/51tel.: +48 89 625 33 09

e-mail: wiejak@wiejak-med.plwww.wiejak-med.pl

NIP: 9840125613