Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set...

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Medical Oxygen Generating System Presents

Transcript of Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set...

Page 1: Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set limits, it automatically switches to the secondary oxygen supply. The system's alarm calls

Medical Oxygen Generating System

Presents

Page 2: Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set limits, it automatically switches to the secondary oxygen supply. The system's alarm calls

RELIABLE , ECONOMICAL &

NATURAL OPTION

Hospitals all over the world are realizing that on-site oxygen generation

provides a highly reliable and economic solution for their oxygen

requirements. Eliminate the expense of purchasing, receiving, and

monitoring your hospital's oxygen supply. Costly overstock, manual

handling injuries and expensive emergency cylinder deliveries all add to

the expense.

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Why and What is MOGS?

� It is a new source of oxygen to the entire hospital

� It does not involve any third party, for supply

� The production depends on need, results in no wastage and expiry.

� Very cost effective compare to all existing sources.

� Oxygen produced by this system will confirm to United

States Pharmacopeia (USP) XXII oxygen 93%(+-3) monograph.

� Hazardous risks of very high pressure, explosive and highly

inflammability can be avoided using MOGS.

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TECHNOLOGY INVOLVED IN MOGS

Pressure Swing Adsorption

PSA

An OGSI Oxygen Generator is an on-site oxygen generating machine

capable of producing oxygen on demand in accordance with your

requirements. In effect, it separates the oxygen (21%) from the air it is

provided and returns the nitrogen (78%) to the atmosphere through a

waste gas muffler. The separation process employs a technology called

Pressure Swing Adsorption (PSA). At the heart of this technology is a

material called Molecular Sieve (Zeolite). This sieve is an inert, ceramic-

like material that is designed to adsorb nitrogen more readily than oxygen.

Each of the two beds that make up the generator contains this sieve. The

process is described below.

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Stage 1

Compressed

air is fed into

the first

molecular

sieve bed.

Nitrogen is

trapped,

while oxygen

is allowed to

flow through.

Stage 2

When the

sieve in the

first bed

becomes full

of nitrogen,

the airflow is

then directed

into the

second bed.

Stage 3

As the second bed

separates the

oxygen from the

nitrogen, the first

bed vents its

nitrogen into the

atmosphere.

Stage 4

Compressed air is once

again fed into the first bed

and the process is repeated

continuously. A constant

flow of oxygen is produced.

STAGES OF PSA

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Process involved in PSA O2 Generation

SCREW

COMPRESSORF

Air

R

E

S

E

R

V

O

I

R

O2

R

E

S

E

R

V

O

I

R

Z

E

O

L

I

T

E

Z

E

O

L

I

T

E

F F

REFRIGERATING

UNIT

P

L

C

To Central Line

Cyclone separator

with auto drain (1)

0.1micron

particulate

filter

0.01micron

activated

carbon filterF

0.01micron activated

carbon filter with auto

drain (4)

Auto drains

(2 & 3)

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Actual Images for virtual perception

Page 8: Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set limits, it automatically switches to the secondary oxygen supply. The system's alarm calls

Actual Installation

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Technology Specification To Match The Feed

Air Standards

• We provide the feed air matching ISO8573.1 Quality Class 1.4.1

• This class of air has a low dew point of 35 0 F

• 99.99% water molecules are removed at various stages through the Eco-drain mechanism.

• The fine and carbon activated filters removes 99.999% oil aerosols and all solid particles

larger than 0.01microns

• The feed air will be odor and taste less.

• This Air Standard is used for Food, and pharmaceutical industries.

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MOGS provides uninterrupted O2 to your

Hospital

• The MOGS Plant ensures the availability of O2 on 24x7.

• No manual attention required to ensure the availability of O2.

• Our “Smart PP Admin” always ensures that correct purity and pressure at your outlet

port ‘s.

• “PPAdmin +” provides one push change over to high purity sources.

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Overview of “SMART PP ADMIN”

Fully Automatic

MOGS systems are made with the proper reserve capabilities, monitoring and alarm

systems to meet local safety requirements. In the unlikely event the system deviates from its

pre-set limits, it automatically switches to the secondary oxygen supply. The system's alarm

calls attention to the problem so that corrective service can be performed. Each system can

be operated without extensive technical knowledge or training.

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Why MOGS quality is better than other O2

production technologies

• OGSI Oxygen Generator use molecular sieves (Zeolite) as adsorbent to separate

oxygen from air. It adsorbs nitrogen,CO2,CO,Hydrocarbons, water. i.e. It attracts the

all polar molecules.

• This is the reason that CO2 & CO in the PSA generated can not exceed 1 PPM,

Which is far less than 5 to 50 PPM that you find in cryogenic oxygen.

• There are no chemical residues left out in this process compared to other O2

generation process,

• Quality class is visible onsite than trusting an unknown source.

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How MOGS is better than Liquid

Oxygen?

• Space: Does not consume bigger space like Liquid oxygen which requires at least 225

Sq. Ft. to 3000 Sq.Ft. or more at empty space.

• N.O.C.: It is not required to take NOC from Chief controller of explosive, to install our

system because it is not hazardous & inflammable as liquid oxygen is.

• Cost: It is one time installation cost. There is no monthly rental and fluctuation in

price.

• Losses: There are no heat transmission, evaporation & leakage in our system

• Transportation:- Truck entering in hospital premises raises issue of safety.

• Low Temperature: The low temperatures of oxygen from liquid

plant can produce cryogenic burns and frostbite to the patients where

long time ventilation required

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Why MOGS is better than Cylinder Oxygen?

o Cost saving: Saves 60 to 80% cost on oxygen.

o Safety: System is safer than cylinder oxygen

o Purity: One can not assure purity of oxygen in cylinder, from

being unorganized suppliers

o Filled capacity: Capacity filling level always???

o Prevents losses: 10% is always a loss before change over

o Less manpower: Cylinder system needs 3 person in 8 hours

shift to change cylinder banks

o Reduces overheads: Stock maintenance ,billing etc. involves

cost.

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MOGS matches the following

Certifications

93% Oxygen for Medical use

OGSI's hospital oxygen equipment is designed and fabricated in accordance with all

pertinent codes (ASME, ANSI, NEMA, CE), and can be configured to meet most

relevant CRN, ISO, HTM and CSA standards. Oxygen produced meets the United

States Pharmacopeia (USP) XXI Oxygen 93% Monograph as well as European and

Indian Pharmacopeia.

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The Imported Oxygen generating system of

MOGS has the following certification to ensure

its quality

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As a premier oxygen generator manufacturer, Oxygen Generating Systems

Intl. (OGSI) offers complete systems for oxygen generation, storage, and distribution.

Operating in over 70 Countries, OGSI has the engineering and manufacturing experience

to meet the facility's needs.

OGSI's Medical Oxygen Generators can directly supply the hospital house supply line, fill

cylinders to provide backup, and/or supply for over peak demands. OGSI designs, builds

and installs turn-key medical pressure swing adsorption (PSA) oxygen systems

worldwide. Our hospital oxygen generating equipment is fully automated, easy to

maintain, and produces a continuous flow of medical grade oxygen.

About the heart of MOGS (OGSI - USA)

Economical

A modest capital investment in an OGSI oxygen system can

result in up to an 80% reduction in your facility cost of oxygen.

Our oxygen systems average only 3 to 4 kilowatts of electricity

per 100 cubic feet of oxygen produced.

Most OGSI oxygen systems pay for themselves within a short

period of time.

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Note: These are the standard model specifications.

Machines can be modified to increase the flow or

delivery pressure from them by 15-20%.

“Wide range of OGSI

makes the MOGS to

cover from a small

clinic to the biggest

Multispecialty”.

Model’s Oxygen Output Average Inlet Air Required Receiver.

Tank Size (Liters.)

SCF/hr Nm3/hr CFM @ 90 psig Nm3/min.

OG-25 25 0.7 6 0.20 200

OG-50 50 1.4 12 0.30 200

OG-100 100 2.8 22 0.60 200

OG-175 175 5.0 32 0.84 300

OG-250 250 7.1 45 1.20 500

OG-375 375 10.6 68 1.80 500

OG-500 500 14.2 88 2.30 500

OG-650 650 18.4 118 3.10 750

OG-750 750 21.2 133 3.50 750

OG-1000 1000 28.3 175 4.60 1500

OG-1250 1250 35.4 225 5.90 1500

OG-1500 1500 42.5 320 8.40 2500

OG-2000 2000 56.6 425 11.20 2500

OG-2500 2500 70.8 575 15.10 4000

OG-3000 3000 85.0 675 17.70 4000

OG-4000 4000 113.3 950 25.00 6000

OG-5000 5000 141.6 1200 31.50 6000

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Sample viability calculation for OG-250 (24 cylinders)

Monthly expense of cylinders if it is 24.

A ‘D’ type cylinder connected to

the manifold can supply 7cum of

O2. But due to residual left out it

cannot be utilized in 100%

In most of the cases cylinders are

not filled to 150bar.

Cost of a cylinder Rs:- 250/-

(Rental charges of cylinder not included in viability, it

has to be included if paid)

Total monthly expense for

cylinder

(No. of cylinder per day) X (31 days) X ( cylinder cost)

= 24X31X250 = 1,86,000/- (A)

Monthly expense of our MOGS plant

Power rating of our MOGS plant is 9 KW (compressor under load)

Power consumption per month (in

units)

(Number of hours the compressor under load) X (0.9X

Power rating) X (No of day in a month)

=22HRS X 0.9 X 9KW X 31days = 5524units

Per unit cost including all taxes Rs.8/-

Total cost of power consumed per

month

5524 X 8 = Rs. 44192/- (B)

Total savings per month (A)-(B) => 1,86,000 – 44192 = 1,41,808/-

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Sample viability calculation for OG-250 (24 cylinders) cont….

There for on using the MOGS system, monthly saving comes to Rs. 1,41,808/-

Savings in first year Rs. 1,41,808/- X 12 months

=> Rs. 17,01,696/-

Savings from second year

onwards

(Rs. 1,41,808/- X 12 months) – CMC cost

⇒Rs. 17,01,696 - 1,00,000

⇒Rs. 16,01,696/-

Investment cost of the MOGS system OG-250 => Rs. 29,15,000/-

Saving in first 2 years ⇒Rs. 17,01,696 + Rs. 16,01,696

⇒Rs. 33,03,392/-

Conclusion The viability shows that the investment cost of the

entire MOGS plan can be recovered in less than 2 years

time. From 3rd year onwards the plant starts yielding

the hospital.

Page 21: Medical Oxygen Generating System...In the unlikely event the system deviates from its pre-set limits, it automatically switches to the secondary oxygen supply. The system's alarm calls