Mechatronics Process Management - Siemens PLM … Process Management 29. Juni 2010 ......

Mechatronics Process Management

29. Juni 2010

© 2010. Siemens Product Lifecycle Management Software Inc. All rights reservedSiemens PLM Software

Lionel Voillat

Mechatronics Process ManagementMechatronics Process Management

© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

AgendaAgenda

- Introduction

- Mechatronics Data Model:Single Source of ProductKnowledgeKnowledge

- Best-in-class Tools andTool IntegrationsTool Integrations

- Cross-domain DesignCollaboration

- Live Presentation



- Summary

Mechatronics ?Mechatronics ?

M h t i

CONTROL SOFTWARE

Mechatronics:

The synergistic integration ofmechanical

A Mechatronics system is the synergistic

INTEGRATIONINTEGRATION

mechanical,electronics,

software, andcontrol

synergistic integration of electrical, software,

MECHANICAL ELECTRONICS

controltechnologies into electro-

mechanical products

software, electronics and mechanicaltechnologies into

…Yaskawa, the company thatinvented the term

gelectro-mechanical products



Why Mechatronics ?Why Mechatronics ?

Improve Time To Market through integration ofImprove Time To Market through integration of mechanical, electrical and software domains

Reduced cost of ‘software campaigns’ by the ability to manage product lifecycle of software

Reduce physical prototypes and earlier validation in lifecycle by ability to perform electro-mechanical system design simulation and analysis



system design simulation and analysis

ChallengesChallenges

Cross-functional knowledgeInterdependence of software,electronic, control and mechanical components

Implementing integrated solutionDifferent domains, tools, dataand terminologyand terminology

Dispersed design teamsCommunication and optimization across disciplinesp p

System view and modelingRequirement allocations across entire BOM



AgendaAgenda

- Introduction




- Live Presentation

Page 9© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved


- Summary

Teamcenter Whole Product ManagementCross discipline design managementCross-discipline design management

S h ti C t

Concurrent EngineeringProvides a Single Source of Product & Process Knowledge

Schematic Capture(ECAD Applications)

PCB Layout(ECAD Applications)

ECAD BOM

ProductProduct level

Multi Discipline ECAD BOM(procurement)

Derived Files(artwork, silkscreen, etc.)

Package / Housing

ECAD MCAD Electrical SWFor x;

alkldl dsj <fkd>dsj alk ldl <fkd>ldlalk sjd <fkd>

If:Elalkldl dsj <fkd>

dsj alk ldl <fkd>ldlalk sjd <fkd>

00100010110100101001010101101001100101010010100101001001011101

0010101001010

Allocations

Revisions & ConfigurationsPackage / Housing(NX, etc.)

S f D l

Harness Design(Mentor/NX)

Schematic PCB layout

jNext:

Source

1101010100101010100100101

TC

Binary

0010001011101

Drawings

NX

CAD Schematic

NX

Physical

Native Data

Collaboration f tSoftware Development(CASE and Modelling)

EDIF xFATF .EXE0010001011101

00101001001010110100101001010100100100101Change ManagementChange Management

ConfigurationConfiguration PLM OpenPLM Open

TIFF2D

JT3D xFATF

JT3Dformats



ConfigurationConfiguration ppCollaborationCollaboration

Planning As Designed As BuiltConcept

Typical Design EnvironmentMultiple domains tools databases versionsMultiple domains, tools, databases, versions …

RnElectronics/logicCadence Mentor

Review Review

R2 R3R1 R4 R5 R6 R7 ??Rn

Rn

Cadence, Mentor,Intercept, Altium …

Electronics: LayoutCadence, Mentor, Intercept, Altium …

R1

R2 R3R1

ools

R4

R2

R5 R6

R3

R7

R4

??

??

Rn

, , p ,

ECAD Library/BOM…procurement

R1

Spec

ific

To

R2 R3 ??

??

RnMechanical:NX, Catia, ProE …

R1 R2

le D

omai

n

R3

P1

R4

P2 ??

??

RnControl/Harness DesignMentor, NX ….

R1

Mul

tipl

R2 R3 ??


VnSoftware:ClearCase, Sparx EA, Rhapsody …

V3.0V1.0 V2.5 V4.0 V6.0V5.0 ??V4.1

AgendaAgenda

- Introduction




- Live Presentation


- Summary

Mechatronics Product DevelopmentMechatronics Product Development

Plan BuildDesignSystemsEngineering

Concept MaintainSystem Design and Subsystem Breakdown

RequirementsMgmt & Allocation Verification & ValidationEngineering

ProductDesign

Mechanicalols

Integrated Product Definition

SimulationMechanicalPackage DesignPackage

Subsystem BreakdownMgmt & Allocation

TechnologyRoadmap

ElectricalEngineering

Engineering

Spec

ific

Too

Circuit Analysis

PhysicalDesign

ElectronicsSubsystems

Logic Design

Part Selection and Approval Simulation

& Analysis

& AnalysisConstraints& ModelingDefinition

Interconnection Cable / WirePreliminary 3D SimulationCable / Wire

ModelingSoftware Components

Software Management

Simulation& Analysis

Software Design

SoftwareEngineering

Cntrl/Harnessple

Dom

ain Logic Design

InterconnectionDefinition

Cable / WireRoute

Preliminary 3DCable/Wire Layout


Cable / WireDevelopment

Cntrl/HarnessDesign

Mul

tip



Planning As Designed As BuiltConcept As Maintained

Best-in-Class Tools and Tool Integrations Mechanical Design and Lifecycle ManagementMechanical Design and Lifecycle Management

MechanicalEngineering


MechanicalConstraints

Package Design& Modeling

PackageDefinition

Structured workflow and change managementManaged Multi-CAD design

NX, Catia, Pro-E, SolidWorks,SolidEdge InventorSolidEdge, Inventor, …

Industrial design and stylingPhoto realistic renderingPhoto-realistic renderingDesign layout and product modeling Detail design, tooling,and documentationProduct and process templates



Best-in-Class Tools and Tool IntegrationsElectronics Design Lifecycle ManagementElectronics Design Lifecycle Management

MechanicalEngineering

Part Selection

Simulation &Analysis

MechanicalConstraints

Package Design& Modeling

PackageDefinition

ECAD tool supportEmbedded ECAD integrations

ElectricalEngineering

Circuit Analysis

PhysicalDesign

ElectronicsSubsystems

Logic Design

Part Selection &Approval Simulation &

AnalysisOutputto Mfg.

Embedded ECAD integrationsGateway integration for EDA

EDA parts libraryEDA parts libraryEnterprise-wide library managementFacilitates part standardization &environmental compliancep

Manage data in TeamcenterProvides uniform ECAD data management



Facilitates associativity that links design objects

Best-in-Class Tools and Tool IntegrationsECAD ApplicationsECAD Applications

Integration with popular ECAD logic capture and physical layout tools

Embedded integrationsECAD tool user interfaceECAD tool user interfaceCadence: Allegro, OrCADMentor: Board Station, PADS, ExpeditionAltium: DesignerAltium: DesignerIntercept: Pantheon

Gateway-based EDA integrationsWindow-base, menu driven application interfaceCustom tool integration



Best-in-Class Tools and Tool IntegrationsECAD Parts Library ManagementECAD Parts Library Management

Enterprise-wide parts library managementProvides a single source of electronic part informationSupports multiple ECAD tool librariesManages footprints and symbolsManages footprints and symbols

Standardization and complianceRosettaNet classification support lti fromProduct consistsRosettaNet classification support Define part status and attributesControl part selection, changeand approval process Commercial

Part AVendor Part 2Vendor Part 1

Vendor 2Vendor 1

multi-sourced

from multiple

suppliers

Product consistsof multiple

components

pp pTrack vendor/commercial partsLink to part supplier managementVerify environmental compliance

Part A

CommercialPart B

Vendor Part 3

Vendor Part 5Vendor Part 4

Vendor 3

Vendor 4



Best-in-Class Tools and Tool IntegrationsElectrical Interconnect / Wire Harness Lifecycle MgmtElectrical Interconnect / Wire Harness Lifecycle Mgmt

Cable/HarnessDesign

InterconnectionDefinition

Cable/WireRoute

Preliminary 3DCable/Wire Layout

CableMfg Tools

Cable / WireDevelopment


Third party schematic captureLogic designComponent propertiesComponent properties

Teamcenter (PLM)Manages logic and layout datag g ySupports selected STEP AP212 and KBL dataManages option and variants

Based on PLM XML

NX (CAD)Physical design and attributesDesign r le alidation and interferences



Design rule validation and interferencesVisualization and BOM generation

Best-in-Class Tools and Tool Integrations Source Code DevelopmentSource Code Development

SoftwareEngineering ModelingSoftware

ComponentsSW ComponentManagement

Analysis & Flash

Software Design

Accelerate software development and improve its quality

Tie product requirements to p qsoftware projectsEstablish structured software development workflowsDevelop source code in a native development environmentAccess ClearCase metadata i PLMin PLMManage software as part of yourproduct configuration



Best-in-Class Tools and Tool IntegrationsEmbedded Software ManagerEmbedded Software Manager

Treat software binaries as a “Part”Trace defects from binaries backto requirementsIntegrate SW into product workflowsEstablish change mgmt processesEnsure correct binaries areprovided to flashing station

Manage electronic network’smessages and signals

Dependency Management;Signals, SW to SW, SW to ECU & ECU to ECU



SW to ECU & ECU to ECU

AgendaAgenda

- Introduction




- Live Presentation



Cross Domain Design CollaborationTypical IssuesTypical Issues

Isolated groups with different terminology andIsolated groups with different terminology and design context

Physical prototypes required to verify integration issues

Late discovery of fabrication and assembly



Cross Domain Design CollaborationBenefitsBenefits

Prevent design errors and schedule delaysPrevent design errors and schedule delaysContext familiar formatShare data across domains

Increase product quality and reliabilityAnalyze design earlyAnalyze design earlyOptimize in a virtual world

Reduce scrap and reworkValidate for multiple facilitiesIdentify issues early



Identify issues early

Cross Domain Design CollaborationShare Data Across DomainsShare Data Across Domains

Visual collaboration in contextQuery and investigate designfrom a familiar contextView data from multiple toolsSearch and navigate the designSearch and navigate the designMark-up issues with languagespecific standard annotations

Compress verification anddebug time

View, highlight and cross-probe, g g pschematic and PCB layoutCapture and share required changes for faster release



Cross Domain Design CollaborationAnalyze and Optimize in a Virtual WorldAnalyze and Optimize in a Virtual World

ECAD and MCAD data exchangePCB.Exchange based on IDFPass 2.5D/3D informationShare configuration anddesign constrains

Dust & Humiditydesign constrains

Generate fewer physicalprototypes

YY- Stress PSD

RMS=19.7 MPa

YY- Stress PSD

RMS=19.7 MPa

Vibration &

Humidity

prototypesCheck assembly clearancesPerform package relatedsimulation and analysis Durability

Impact

y Durability

ElectronicECAD/MCAD PCB



Electronic Systems Cooling

ECAD/MCADIntegration

PCB Thermal

Cross Domain CollaborationIdentify Design and Manufacturing Issues EarlyIdentify Design and Manufacturing Issues Early

Design for Assembly PCB assembly rule analysisUser-configurable parametersGraphical display of violationsMultiple measurement andMultiple measurement andinvestigation utilities

Reduce scrap cost and reworkReduce scrap, cost and reworkIdentify assembly issues earlyReduce manufacturing costs Shorten pre-production set-upp p pEnsure assembly across multiple facilities



AgendaAgenda

- Introduction




- Live Presentation



- Summary

Mechatronics Process ManagementOverview (Tools)Overview (Tools)

ECAD MCADSchema PCB

ManufacturingIDF

IDF

SOFTWARE WIRE HARNESSBinarySource Code

PLMXMLAP212

00100010111000101001001011101001010010010010010010

BinaryC#/C/C++

VBDelphi

…

Source Code

…compilation…



Live Presentation…Live Presentation…



Use Case Scenario Mechanic, Electronic and ElectricMechanic, Electronic and Electric



Use Case Scenario Mechanic and SoftwareMechanic and Software



Use Case Scenario Product ManagerProduct Manager



AgendaAgenda

- Introduction




- Live Presentation



- Summary

Teamcenter Mechatronics Process ManagementTeamcenter Mechatronics Process Management

Northrop Grumman

Challenge: Manage requirements g g qprocess for program involving mechanical & electronic systems

Solution: Implement database to pautomate requirements process

Result: Improvements to competitive bid

Mechatronics data model: single source of product knowledge

process lower cost, enhanced quality

gRequirements and mechatronics associativityBest-in-class tools and integrationsC d i d i ll b ti



Cross-domain design collaboration

NX Electromechanical DesignNX Electromechanical Design

LG Electronics

Challenge: Unify development g y pamong 14 global facilities

Solution: Implement design system for global drawing, BOM & change g g gmanagement

Result: On track for 30% cost and time-to-

Virtual prototyping of assemblies with in-context electronic, electrical

market reductions& mechanical designAssociative ECAD data exchangeAutomated PCB modelingRules-based electrical routing & wire



Rules-based electrical routing & wire harness design

SummarySummary

Electrical / Wire Harness Lifecycle Management – Bring electrical & Mechatronics mechanical interconnectivity togetherMechatronicsSystems Engineering – Manage the complexity of architecture, function,complexity of architecture, function, logic, and implementation

Electronic Design Collaboration -Bring the electrical and mechanicalBring the electrical and mechanical teams together – visually

Software Lifecycle Management -Manage S/W with the rest of theManage S/W with the rest of the product

Single Source of Product & Process Knowledge Manage all product data



Knowledge - Manage all product data in a single environment

AgendaAgenda

- Introduction




- Live Presentation



- Summary

Thank You


Mechatronics Process Management - Siemens PLM … Process Management 29. Juni 2010 ......

Documents

Transcript of Mechatronics Process Management - Siemens PLM … Process Management 29. Juni 2010 ......