Mechanical Filtration Hugh S. Hammer, PhD GSCC Ron Malone, PhD LSU Joe Fox, PhD Texas A&M.
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Transcript of Mechanical Filtration Hugh S. Hammer, PhD GSCC Ron Malone, PhD LSU Joe Fox, PhD Texas A&M.
Mechanical FiltrationMechanical Filtration
Hugh S. Hammer, PhD GSCCHugh S. Hammer, PhD GSCC
Ron Malone, PhD LSU Ron Malone, PhD LSU
Joe Fox, PhD Texas A&MJoe Fox, PhD Texas A&M
Total SolidsTotal Solids The amount of solid material left in a container after the The amount of solid material left in a container after the
water has evaporated.water has evaporated. Total Solids = Total Suspended Solids (TSS) + Total Total Solids = Total Suspended Solids (TSS) + Total
Dissolved Solids (TDS)Dissolved Solids (TDS) Total Suspended Solids (TSS) are solids that can be Total Suspended Solids (TSS) are solids that can be
trapped by a filter. Examples: silt, decaying organic trapped by a filter. Examples: silt, decaying organic material, industrial wastes, sewagematerial, industrial wastes, sewage
Total Dissolved Solids (TDS) are solids that pass through a Total Dissolved Solids (TDS) are solids that pass through a filter (0.45 microns). Examples: carbonates, bicarbonate, filter (0.45 microns). Examples: carbonates, bicarbonate, chloride, sulfate, phosphate, nitrate, calcium, magnesium, chloride, sulfate, phosphate, nitrate, calcium, magnesium, sodium and other ions.sodium and other ions.
TOTAL SOLIDS ARE INDICATORS OF POLLUTIONTOTAL SOLIDS ARE INDICATORS OF POLLUTION
Sources of Total Suspended SolidsSources of Total Suspended Solids
High flow rates from fast moving water, silt, High flow rates from fast moving water, silt, sand, clay, organicssand, clay, organics
Soil erosion (non-point source)Soil erosion (non-point source) Urban runoff (non-point source)Urban runoff (non-point source) Waste water and septic effluentWaste water and septic effluent Decaying organic matterDecaying organic matter Fish that stir up sediments (carps)Fish that stir up sediments (carps)
Problems with TSSProblems with TSS Increased biotic and abiotic turbidityIncreased biotic and abiotic turbidity
– Reduced light transmittance and photosynthesisReduced light transmittance and photosynthesis– Unstable dissolved oxygenUnstable dissolved oxygen– Increase water temperatureIncrease water temperature– Abiotic sources can clog gills and increase Abiotic sources can clog gills and increase
diseasedisease– Smother eggs, filter feeding animals, and Smother eggs, filter feeding animals, and
aquatic insectsaquatic insects– High TSS is often an indicator of other types of High TSS is often an indicator of other types of
pollutants and toxins (mercury and PCB)pollutants and toxins (mercury and PCB)
Testing TSSTesting TSS
A water sample is filtered through a pre-A water sample is filtered through a pre-weighed filter (0.45 microns)weighed filter (0.45 microns)
The residue retained in the filter is dried in The residue retained in the filter is dried in an oven at 103 to 105 Can oven at 103 to 105 C
The sample is dried to constant weight and The sample is dried to constant weight and the weight is recordedthe weight is recorded
Reported as grams per liter (ppt)Reported as grams per liter (ppt)
Total Dissolved SolidsTotal Dissolved Solids The water sample is passed through a 0.45 The water sample is passed through a 0.45
micron filtermicron filter The water that passes through the filter is The water that passes through the filter is
dried in a pre-weighed dish at 180 Cdried in a pre-weighed dish at 180 C The sample is dried to constant weightThe sample is dried to constant weight TDS is reported as milligrams per liter (ppm)TDS is reported as milligrams per liter (ppm) This is directly related to the conductance of This is directly related to the conductance of
water (dissolved ions)water (dissolved ions) EPA standard of 500 ppm for drinking waterEPA standard of 500 ppm for drinking water
Sources of TDSSources of TDS
Geology and sediment compositionGeology and sediment composition Fertilizer run-offFertilizer run-off Waste-water and septic effluentWaste-water and septic effluent Soil erosionSoil erosion Urban run-offUrban run-off
*** The TDS frequently includes *** The TDS frequently includes phosphorous, nitrate, and other nutrientsphosphorous, nitrate, and other nutrients
Aquaculture SolidsAquaculture Solids
FEED
FECES Uneaten Feed
Mechanical FiltrationMechanical Filtration Solids removal employs systems from the Solids removal employs systems from the
wastewater treatment industrywastewater treatment industry Screening, gravity separation (sedimentation, Screening, gravity separation (sedimentation,
centrifuging, hydrocycloning) or adsorption centrifuging, hydrocycloning) or adsorption between particulate bedsbetween particulate beds
Processes designations for RASProcesses designations for RAS– PrimaryPrimary: one or more gravity methods: one or more gravity methods– SecondarySecondary: biological filtration: biological filtration– TertiaryTertiary: ion exchange, reverse osmosis, foam : ion exchange, reverse osmosis, foam
fractionation, carbon adsorption, sometimes fractionation, carbon adsorption, sometimes disinfectiondisinfection
Solids CharacterizationSolids Characterization Three means of classification:Three means of classification: Solid materials are further classified as being either Solid materials are further classified as being either
settleable, suspended, dissolved or colloidalsettleable, suspended, dissolved or colloidal Difference between settleable and suspended solids is Difference between settleable and suspended solids is
a matter of practicalitya matter of practicality Most settleable: > 10 Most settleable: > 10 µM (settle in an Imhoff cone in µM (settle in an Imhoff cone in
less than 1 hr)less than 1 hr) Particles passing through a 1.2 µM membrane filter Particles passing through a 1.2 µM membrane filter
are dissolved, suspended are trappedare dissolved, suspended are trapped Dissolved particles consist of some organic and Dissolved particles consist of some organic and
inorganic ions and molecules present in solutioninorganic ions and molecules present in solution
Particle Size Distribution (microns)Particle Size Distribution (microns)Particle Size Distribution (microns)Particle Size Distribution (microns)
10-4 10-3 10-2 10-1 1 10 100
Dissolved Colloidal Suspended
Settleable
Foam Fractionation
Granular Filter
Microscreen
Tube Settler
Cartridge Filter
CoarseScreens
PlainSedimentation
100 75 30 10Particle Size, microns
SOLIDS REMOVAL PROCESSES AND PARTICLE SIZES
Impact of Solids on Recirculating SystemsImpact of Solids on Recirculating SystemsImpact of Solids on Recirculating SystemsImpact of Solids on Recirculating Systems
Increased BOD: causes oxygen availability Increased BOD: causes oxygen availability problems with animals and biofiltersproblems with animals and biofilters
Organic wastes (feces) build up increasing Organic wastes (feces) build up increasing ammonia and nitrite levels (toxic)ammonia and nitrite levels (toxic)
Increased system turbidity, decreased water Increased system turbidity, decreased water clarity (fine particles)clarity (fine particles)
Gill damage in fish (fine particles) can create Gill damage in fish (fine particles) can create opportunities for diseasesopportunities for diseases
Waste Solids Become Chemical ProblemsWaste Solids Become Chemical Problems
Both uneaten feed and fecal material Both uneaten feed and fecal material become become toxic ammoniatoxic ammonia through the action of through the action of decomposing bacteria.decomposing bacteria.
Uneaten Feed Feces
Heterotrophic Bacteria
Ammonia NH3/NH4
Increased Biochemical Increased Biochemical Oxygen Demand (BOD)Oxygen Demand (BOD)
Oxygen
Oxygen Oxygen
Oxygen
Oxygen
Oxygen
No Fine Solids Capture
Tilapia
Tiger Barbs
SettleableSettleable Solids Removal Solids Removal
If screens aren’t used, wastewater is first treated by If screens aren’t used, wastewater is first treated by simple sedimentation (primary treatment)simple sedimentation (primary treatment)
Separation is via gravity settlingSeparation is via gravity settling As with ponds, the principle design criteria are the As with ponds, the principle design criteria are the
basin’s cross-sectional area, detention time, depth and basin’s cross-sectional area, detention time, depth and overflow rate (refer to previous notes)overflow rate (refer to previous notes)
Ideal sedimentation basins don’t exist in the real world Ideal sedimentation basins don’t exist in the real world due to a variety of particle sizes, composition, etc.due to a variety of particle sizes, composition, etc.
Once settling velocity is known, basic dimensions can Once settling velocity is known, basic dimensions can be estimatedbe estimated
SedimentationSedimentation
Advantages:Advantages:– InexpensiveInexpensive– Works by gravity and doesn’t require energyWorks by gravity and doesn’t require energy
Disadvantages:Disadvantages:– Only gets largest solidsOnly gets largest solids– Takes a lot of spaceTakes a lot of space– Labor intensive to cleanLabor intensive to clean
INFLOW
OUTFLOW
Inle
t Zon
e
Out
let Z
oneVs
Vh
Sludge Zone
Settling Zone
(Vs > Overflow Rate to settle)
SEDIMENTATIONSEDIMENTATION
Sedimentation Sedimentation Tanks and BasinsTanks and Basins
Sedimentation TankSedimentation Tank
PPlate and Tube Separatorslate and Tube Separators
Also work on principle of Also work on principle of gravitygravity
Actually enhance settling Actually enhance settling capacity of basinscapacity of basins
Typically shallow settling Typically shallow settling devices consisting of devices consisting of modules of flat parallel modules of flat parallel plates or inclined tubes of plates or inclined tubes of various geometric designvarious geometric design
Used in primary thru Used in primary thru tertiary treatment tertiary treatment
Limited successLimited success
CCentrifuges and cyclonic separatorsentrifuges and cyclonic separators
Increase gravitational force on Increase gravitational force on particles via spinning motion (i.e., particles via spinning motion (i.e., settling rate increases)settling rate increases)
Many devices rated at different Many devices rated at different gg forcesforces
Work best on freshwater systems due Work best on freshwater systems due to many particles having similar to many particles having similar densities to that of seawaterdensities to that of seawater
Most practical are hydrocyclones or Most practical are hydrocyclones or cyclonic separatorscyclonic separators
Heavy particles are moved by higher Heavy particles are moved by higher outside velocity to outside and outside velocity to outside and downwarddownward
Underflow exiting unit is very small and Underflow exiting unit is very small and high density, “cleaner” water exits tophigh density, “cleaner” water exits top
Under-gravel FiltersUnder-gravel Filters
Advantages:Advantages:– Easy to build and operateEasy to build and operate– InexpensiveInexpensive– Does both mechanical and biological filtrationDoes both mechanical and biological filtration
Disadvantages:Disadvantages:– Needs to be vacuumed regularly (lots of maintenance)Needs to be vacuumed regularly (lots of maintenance)– Clog easilyClog easily– Can’t handle big loads (mainly for aquariums and not Can’t handle big loads (mainly for aquariums and not
practical for aquaculture production)practical for aquaculture production)
Air
Air
Airlifts Perform Several FunctionsAirlifts Perform Several Functions– CirculationCirculation– AerationAeration– C02 strippingC02 stripping– Foam controlFoam control
Circulation OptionsCirculation Options
Airlift
Air
Air
Pump
Circulation
ScreensScreens
Simplest, oldest method, pre-treatment prior to Simplest, oldest method, pre-treatment prior to primary treatmentprimary treatment
Placed across flow path of RAS waterPlaced across flow path of RAS water Coarse screens handle raw effluent, biofloc; fine Coarse screens handle raw effluent, biofloc; fine
screens for tertiary treatmentscreens for tertiary treatment Many materials: fibers to A/C filters; cost increases Many materials: fibers to A/C filters; cost increases
with decreased mesh sizewith decreased mesh size Static vs. rotary screens (0.25 to 1.5 mm; about 4-16 Static vs. rotary screens (0.25 to 1.5 mm; about 4-16
gpm flow per square inch of screen; removal efficiency gpm flow per square inch of screen; removal efficiency around 5-25%around 5-25%
Rotary screens for fine solids removal are 50-70% Rotary screens for fine solids removal are 50-70% efficient; 15-60 efficient; 15-60 µMµM
ScreensScreens Disadvantages:Disadvantages:
– May be difficult to remove and cleanMay be difficult to remove and clean– Labor intensive to cleanLabor intensive to clean– Auto wash micro-screen filters use a lot of waterAuto wash micro-screen filters use a lot of water– Some Units very expensive ($10,000)Some Units very expensive ($10,000)– Get mainly large solids and clog quicklyGet mainly large solids and clog quickly
Advantages:Advantages:– Simple conceptSimple concept– Can be inexpensive and simple to build (socks, panti-Can be inexpensive and simple to build (socks, panti-
hose, furnace filters, mesh bags)hose, furnace filters, mesh bags)
Micro-screen FiltersMicro-screen Filters
Over-Drain Flow
Captured Solids
Microscreen Cleaning Jets
Granular Media FiltersGranular Media Filters Commonly referred to as “sand” or “bead” filtersCommonly referred to as “sand” or “bead” filters Two types “slow” and “rapid” filtersTwo types “slow” and “rapid” filters Advantages:Advantages:
– Less labor is required (typically only to backwash)Less labor is required (typically only to backwash)– Gets a wide variety of solid sizes (down to 20 microns)Gets a wide variety of solid sizes (down to 20 microns)– Require less water than some unitsRequire less water than some units– Mechanical and Biological filters (depending on the media)Mechanical and Biological filters (depending on the media)– Best all-around mechanical filtersBest all-around mechanical filters– Capable of handling large loads (production aquaculture)Capable of handling large loads (production aquaculture)
Disadvantages:Disadvantages:– Requires a lot of pressure for some (pumps)Requires a lot of pressure for some (pumps)– ExpensiveExpensive– Can be more complex to operateCan be more complex to operate– Can clog quickly depending on the mediaCan clog quickly depending on the media
Slow Sand FiltersSlow Sand Filters Usually custom-built, open Usually custom-built, open
to atmto atm Loading rates are slow, Loading rates are slow,
0.6-0.7 lps/m0.6-0.7 lps/m22
Particle size: 30 Particle size: 30 µM maxµM max For this reason require For this reason require
more floor spacemore floor space Used in gravity flow Used in gravity flow
situationssituations Downside: cleaningDownside: cleaning
OpenTop
Gravel
FILTRATION MODE BACKWASHING MODE
PerforatedSupport Plate
CLOSEDOPEN
Rapid Sand FiltersRapid Sand Filters
Typically closed, Typically closed, pressurized unitspressurized units
Handle high flow rates: 20 Handle high flow rates: 20 gpm/ftgpm/ft22
Downside: very high head Downside: very high head loss (30-90 ft)loss (30-90 ft)
Only really good for low Only really good for low solids process streams with solids process streams with some sort of pre-trtsome sort of pre-trt
Backwashing can be made Backwashing can be made automaticautomatic
Granular FiltersGranular Filters
Important Point Important Point Sand filters can be used in series to filter out Sand filters can be used in series to filter out
different size particles so that they don’t clog different size particles so that they don’t clog quickly.quickly.– Large gravel Small gravel Large gravel Small gravel sand filtersand filter– This is frequently used for facilities that bring in This is frequently used for facilities that bring in
natural water (such as seawater) natural water (such as seawater)
(a) Propeller-washed (b) Bubble-washed
BEAD FILTERSBEAD FILTERS
Propeller-washed Floating Bead FiltersPropeller-washed Floating Bead Filters
Filtration Backwashing
Sludge
Return
Bypass
Pressure GaugeSludge View Port
Anti-siphon valve
Intake
Broodstock
04/11/2304/11/23
ADM System Prop-Washed Bead FiltersADM System Prop-Washed Bead Filters
Motor and Backwash PropellerMotor and Backwash Propeller
PumpPump
B
D
E
(1)
(3)
(6)
A
Water
(2)
(7)
AirWater
Patent # 5,770,080
Water Flow
(4)C
(5)
Air Flow
Sludge
Water Flow
Air Bleed Builds Charge
Settled BackwashWaters returned to
system
Filter Mode Drop Filters : Low Water Loss
Floating Bead Bioclarifiers
E
(1)
(3)
(4)
(6)C
(2)
(7)
Water
(5)
Air
Patent # 5,770,080
Air Flow
Water Flow
Internal Sludge Capture
Drop Filters : Low Water Loss
Floating Bead Bioclarifiers
Released Air Washes Beads
Backwashmode
Airlift
Inlet
CirculationAerationDegassing
Solids CaptureBiofiltration
Cartridge FiltersCartridge Filters Consist of cannister and replaceable cartridgeConsist of cannister and replaceable cartridge Advantages:Advantages:
– Removes very small particlesRemoves very small particles– Max particle retention is 0.01 Max particle retention is 0.01 µM (0.00001 mm)µM (0.00001 mm)– Very high water clarityVery high water clarity– Great for aquariumsGreat for aquariums
Disadvantages:Disadvantages:– Can be expensiveCan be expensive– Can clog quicklyCan clog quickly– Can’t handle large volumesCan’t handle large volumes– Not practical for production aquacultureNot practical for production aquaculture
Sock and Canister FiltersSock and Canister Filters
Diatomaceous Earth (DE) FiltersDiatomaceous Earth (DE) Filters
Granular material Granular material composed of diatom composed of diatom skeletons (frustules)skeletons (frustules)
Can serve as Can serve as replacement for replacement for cartridge filters, but cartridge filters, but require pre-filtrationrequire pre-filtration
Fine grade DE can Fine grade DE can filter down to 0.1 filter down to 0.1 µMµM
Factors to ConsiderFactors to Consider
Particle size to be removedParticle size to be removed Amount of energy required to operateAmount of energy required to operate Labor and maintenanceLabor and maintenance Amount of bio-load the filter can handle Amount of bio-load the filter can handle
(pounds of fish and pounds of feed)(pounds of fish and pounds of feed)
Separate Units StrategySeparate Units Strategy
Partitions water treatment into a series of Partitions water treatment into a series of individually stepsindividually steps
Optimizes each step to meet the narrow Optimizes each step to meet the narrow objectiveobjective
Integrates steps to develop a “treatment Integrates steps to develop a “treatment train”train”
Consolidation StrategyConsolidation Strategy
Utilize multi-functioning components to:Utilize multi-functioning components to: Minimize the number of componentsMinimize the number of components
Improve the stabilityImprove the stability Reduce costs of components and energyReduce costs of components and energy Smaller footprint (less space)Smaller footprint (less space)
Disadvantage is that neither process is Disadvantage is that neither process is optimizedoptimized
If you have space and money the separate If you have space and money the separate units strategy is betterunits strategy is better