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    MECHANICS OFMATERIALS

    Fourth Edition

    Ferdinand P. Beer

    E. Russell Johnston, Jr.

    John T. DeWolf

    Lecture Notes:

    J. Walt Oler

    Texas Tech University

    CHAPTER

    2006 The McGraw-Hill Com anies, Inc. All ri hts reserved.

    Introduction

    Concept of Stress

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    Contents

    Concept of Stress

    Review of Statics

    Structure Free-Body Diagram

    Component Free-Body Diagram

    Method of Joints

    Stress Analysis

    Design

    Axial Loading: Normal Stress

    Centric & Eccentric Loading

    Shearing Stress

    Shearing Stress Examples

    Bearing Stress in Connections

    Stress Analysis & Design Example

    Rod & Boom Normal Stresses

    Pin Shearing Stresses

    Pin Bearing Stresses

    Stress in Two Force Members

    Stress on an Oblique Plane

    Maximum Stresses

    Stress Under General Loadings

    State of Stress

    Factor of Safety

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    Concept of Stress

    The main objective of the study of the mechanics

    of materials is to provide the future engineer with

    the means of analyzing and designing various

    machines and load bearing structures.

    Both the analysis and design of a given structure

    involve the determination ofstresses and

    deformations. This chapter is devoted to the

    concept of stress.

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    Review of Statics

    The structure is designed to

    support a 30 kN load

    Perform a static analysis to

    determine the internal force in

    each structural member and the

    reaction forces at the supports

    The structure consists of aboom and rod joined by pins

    (zero moment connections) at

    the junctions and supports

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    Structure Free-Body Diagram

    Structure is detached from supports and

    the loads and reaction forces are indicated

    Ay and Cy can not be determined from

    these equations

    ( ) ( )( )

    kN30

    0kN300

    kN40

    0

    kN40

    m8.0kN30m6.00

    =+

    =+====

    +==

    ===

    yy

    yyy

    xx

    xxx

    x

    xC

    CA

    CAF

    AC

    CAF

    A

    AM

    Conditions for static equilibrium:

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    Component Free-Body Diagram

    In addition to the complete structure, eachcomponent must satisfy the conditions for

    static equilibrium

    Results:

    === kN30kN40kN40 yx CCA

    Reaction forces are directed along boom

    and rod

    ( )

    0

    m8.00

    =

    ==

    y

    yB

    A

    AM Consider a free-body diagram for the boom:

    kN30=yC

    substitute into the structure equilibrium

    equation

    o

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    Method of Joints

    The boom and rod are 2-force members, i.e.,the members are subjected to only two forces

    which are applied at member ends

    kN50kN40

    3

    kN30

    54

    0

    ==

    ==

    =

    BCAB

    BCAB

    B

    FF

    FF

    Fr

    Joints must satisfy the conditions for static

    equilibrium which may be expressed in the

    form of a force triangle:

    For equilibrium, the forces must be parallel toto an axis between the force application points,

    equal in magnitude, and in opposite directions

    o

    B J h t D W lf

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    Stress Analysis

    Conclusion: the strength of memberBCis

    adequate

    MPa165all =

    From the material properties for steel, theallowable stress is

    Can the structure safely support the 30 kN

    load?

    MPa159m10314

    N105026-

    3

    =

    ==

    A

    PBC

    At any section through member BC, the

    internal force is 50 kN with a force intensity

    or stress of

    dBC= 20 mm

    From a statics analysis

    FAB = 40 kN (compression)

    FBC= 50 kN (tension)

    o

    B J h t D W lf

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    Design

    Design of new structures requires selection ofappropriate materials and component dimensions

    to meet performance requirements

    For reasons based on cost, weight, availability,

    etc., the choice is made to construct the rod fromaluminum (all= 100 MPa). What is anappropriate choice for the rod diameter?

    ( )mm2.25m1052.2

    m1050044

    4

    m10500Pa10100N1050

    226

    2

    266

    3

    ==

    ==

    =

    ====

    Ad

    dA

    PAAP

    allall

    An aluminum rod 26 mm or more in diameter isadequate

    o

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    Axial Loading: Normal Stress

    The normal stress at a particular point may not be

    equal to the average stress but the resultant of the

    stress distribution must satisfy

    ===A

    ave dAdFAP

    The resultant of the internal forces for an axiallyloaded member is normal to a section cut

    perpendicular to the member axis.

    A

    P

    A

    Fave

    A=

    =

    0

    lim

    The force intensity on that section is defined asthe normal stress.

    The detailed distribution of stress is statically

    indeterminate, i.e., can not be found from statics

    alone.

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    If a two-force member is eccentrically loaded,

    then the resultant of the stress distribution in asection must yield an axial force and a

    moment.

    Centric & Eccentric Loading

    The stress distributions in eccentrically loadedmembers cannot be uniform or symmetric.

    A uniform distribution of stress in a sectioninfers that the line of action for the resultant of

    the internal forces passes through the centroid

    of the section.

    A uniform distribution of stress is only

    possible if the concentrated loads on the end

    sections of two-force members are applied at

    the section centroids. This is referred to ascentric loading.

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    Shearing Stress Examples

    A

    F

    A

    P==

    ave

    Single Shear

    A

    F

    A

    P

    2ave==

    Double Shear

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    Bearing Stress in Connections

    Bolts, rivets, and pins create

    stresses on the points of contact

    or bearing surfaces of the

    members they connect.

    dt

    P

    A

    P==b

    Corresponding average force

    intensity is called the bearing

    stress,

    The resultant of the force

    distribution on the surface is

    equal and opposite to the force

    exerted on the pin.

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    Stress Analysis & Design Example

    Would like to determine the

    stresses in the members and

    connections of the structure

    shown.

    Must consider maximum

    normal stresses inAB and

    BC, and the shearing stress

    and bearing stress at each

    pinned connection

    From a statics analysis:

    FAB = 40 kN (compression)

    FBC= 50 kN (tension)

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    Rod & Boom Normal Stresses

    The rod is in tension with an axial force of 50 kN.

    ( )( )

    MPa167m10300

    1050

    m10300mm25mm40mm20

    26

    3

    ,

    26

    =

    ==

    ==

    N

    A

    P

    A

    endBC

    At the flattened rod ends, the smallest cross-sectional

    area occurs at the pin centerline,

    At the rod center, the average normal stress in the

    circular cross-section (A = 314x10-6m2) is BC= +159MPa.

    The boom is in compression with an axial force of 40kN and average normal stress of 26.7 MPa.

    The minimum area sections at the boom ends are

    unstressed since the boom is in compression.

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    Pin Shearing Stresses

    The cross-sectional area for pins atA,B,and C,

    262

    2m10491

    2

    mm25 =

    == rA

    MPa102m10491

    N105026

    3

    , ===

    A

    PaveC

    The force on the pin at Cis equal to the

    force exerted by the rodBC,

    The pin atA is in double shear with atotal force equal to the force exerted by

    the boomAB,

    MPa7.40m10491

    kN20

    26,=

    ==

    A

    P

    aveA

    ou

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    Pin Shearing Stresses

    kN50=BCF

    Divide the pin atB into sections to determinethe section with the largest shear force,

    (largest)kN25

    kN15

    =

    =

    G

    E

    P

    P

    MPa9.50m10491

    kN2526,=

    ==

    A

    PGaveB

    Evaluate the corresponding average

    shearing stress,

    our

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    Pin Bearing Stresses

    To determine the bearing stress atA in the boomAB,

    we have t= 30 mm and d= 25 mm,

    ( )( )MPa3.53

    mm25mm30

    kN40 ===td

    Pb

    To determine the bearing stress atA in the bracket,

    we have t= 2(25 mm) = 50 mm and d= 25 mm,

    ( )( )MPa0.32

    mm25mm50

    kN40===

    td

    Pb

    our

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    Stress in Two Force Members

    Will show that either axial or

    transverse forces may produce bothnormal and shear stresses with respect

    to a plane other than one cut

    perpendicular to the member axis.

    Axial forces on a two force

    member result in only normal

    stresses on a plane cut

    perpendicular to the member axis.

    Transverse forces on bolts and

    pins result in only shear stresses

    on the plane perpendicular to boltor pin axis.

    our

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    Stress on an Oblique Plane

    Pass a section through the member forming

    an angle with the normal plane.

    cossincos

    sin

    cos

    cos

    cos

    00

    2

    00

    A

    P

    A

    P

    A

    V

    A

    P

    A

    P

    A

    F

    ===

    ===

    The average normal and shear stresses on

    the oblique plane are

    sincos PVPF ==

    Resolve P into components normal and

    tangential to the oblique section,

    From equilibrium conditions, the

    distributed forces (stresses) on the plane

    must be equivalent to the force P.

    ourt

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    Maximum Stresses

    The maximum normal stress occurs when the

    reference plane is perpendicular to the member

    axis,

    00

    m == A

    P

    The maximum shear stress occurs for a plane at

    + 45o with respect to the axis,

    ===00 2

    45cos45sinA

    P

    A

    Pm

    cossincos0

    2

    0 A

    P

    A

    P==

    Normal and shearing stresses on an obliqueplane

    ourt

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    Stress Under General Loadings

    A member subjected to a generalcombination of loads is cut into

    two segments by a plane passing

    through Q

    For equilibrium, an equal and

    opposite internal force and stress

    distribution must be exerted on

    the other segment of the member.

    A

    V

    A

    V

    A

    F

    xz

    Axz

    xy

    Axy

    x

    Ax

    =

    =

    =

    limlim

    lim

    00

    0

    The distribution of internal stress

    components may be defined as,

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    Factor of Safety

    Factor of safety considerations:

    uncertainty in material properties

    uncertainty of loadings

    uncertainty of analyses number of loading cycles

    types of failure

    maintenance requirements and

    deterioration effects importance of member to integrity of

    whole structure

    risk to life and property

    influence on machine function

    Structural members or machinesmust be designed such that the

    working stresses are less than the

    ultimate strength of the material.

    stressallowable

    stressultimate

    safetyofFactor

    all

    u ==

    =

    FS

    FS