MECH 5312 – Solid Mechanics IIme.utep.edu/cmstewart/documents/ME5312/Lecture 9 - Fracture...
Transcript of MECH 5312 – Solid Mechanics IIme.utep.edu/cmstewart/documents/ME5312/Lecture 9 - Fracture...
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MECH 5312 – Solid Mechanics IIDr. Calvin M. Stewart
Department of Mechanical Engineering
The University of Texas at El Paso
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Table of Contents
• Failure of Components
• Fracture Mechanics
• Modes of Fracture
• The Stationary Crack• Blunt Crack
• Sharp Crack
• Crack Propagation and the Stress Intensity Factor
• Fracture: Other Factors
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Failure of Components
• Failure by excessive deflection• Elastic deflection
• Deflection caused by creep
• Failure by general yielding
• Failure by fracture• Sudden failure of brittle materials
• Fracture of cracked or flawed members
• Progressive fracture (fatigue)
• Failure by instability The DeHavilland Comet Crash – Progressive Fracture
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Fracture Mechanics
• Fracture – field of study focused on characterizing the behavior of cracks in cracked structures.
• Notes:• Understanding how crack behaves equips engineers with the tools needed to
design against the initiation and propagation of cracks
• Fracture behavior is dependent on material, load/displacement, and geometric factors
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Modes of Fracture
, ,I II IIIK K K
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The Stationary Crack
• Elliptical Hole
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The Stationary Crack
• Elliptical Hole
• Stress Concentration Factor
• Rho is the radius of curvature
2b
a
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The Stationary Crack
• The challenge as the crack sharpens
100 1 2 100 201
1000 1 2 1000 2001
1 2
cc
cc
cc
aS
b
aS
b
aS
b
Challenge!!!
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Analytical Solution to Stress in Blunt Crack
• Blunt Crack with radius of curvature
2b
a
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Analytical Solution to Stress in Sharp Crack
• Sharp Crack b->0
• Stress Intensity Factor
• Check for Fracture
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Stress Intensity Factor, KI
• The Stress Intensity Factor, KI remains finite while the Stress Concentration Factor, Scc becomes infinite!!!
• Definition: The Stress Intensity Factor (SIF) is a fracture mechanics parameter used to characterize the strength of the singularity at the crack tip, denoted by K.
• The subscripts I,II, or III correspond to the opening, sliding, and tearing modes of fracture, respectively.
• The Stress Intensity Factor, KI is dependent on geometry and loading condition.
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Fracture Toughness
• Definition: The Critical Fracture Toughness is a cracked material’s ability to resist fracture, denoted by KC. It is considered a material property and commonly used in design.
• Units are or1.099ksi in MPA m
ksi in MPA m
No Fracture
Fracture
I IC
I IC
K K
K K
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Griffith’s Energy Approach
• Griffith introduced the concept of strain energy release rate, G.
• The quantity G represents the amount of strain energy lost by the member per unit area of the newly formed crack as the crack propagates.
• G may be written [F/L], G is referred to as the crack extension force.
• Related to the Stress Intensity Factor, K as follows
Plane Stress (thin) Plane Strain (thick)
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Griffith’s Energy Approach
• The Plane Strain Critical Strain Energy Release Rate, GIC follows
The Plane Strain Fracture Toughness, KIC follows
where in both cases, there exists a critical crack length, ac that in combination with the applied load, σ cause fracture!
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Thickness-DependenceIncreasing Uncertainty
Plane Strain Requirement
where a is the initial crack length and t is the thickness sometimes reported as B, and Y is the yield strength.
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Common ASTM Standards for Fracture
• ASTM E1820 Standard Test Method for
• Measurement of Fracture Toughness
• ASTM E399 Standard Test Method for Plane-Strain Fracture Toughness of Metallic Materials
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Temperature-Dependence of KIC
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Stress Intensity Factors, SIFs
• The Analytical Solution to the Stress Intensity Factors, K can be determined using various analytical techniques
• The Solutions to many problems including• 2D or 3D Geometry
• Boundary Conditions
• Have been achieved
• Many Books & Software
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Fracture: Other Factors
• Elastic-Plastic Fracture Mechanics
• Crack-Growth Analysis
• Load Spectra and Stress History
• Others
A Plastic Zone develops ahead of the Crack Tip
Load-Controlled Fatigue Crack Growth
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Example
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Calvin M. StewartAssistant ProfessorDepartment of Mechanical EngineeringThe University of Texas at El Paso500 W. University Blvd.Suite A126El Paso, Texas 79968-0717
Email: [email protected]: http://me.utep.edu/cmstewart/Phone: 915-747-6179Fax: 915-747-5019
Contact Information