MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 -...

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MEASUREMENT SYSTEM ITECA SOCADEI SAS au capital de 325 313 - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected] Capacitance measuring unit .......................DCT Level measurement ....................................SONDOR Ultra-sonic unit ............................................SULTAN Electronic ear ..............................................ORELSO 300

Transcript of MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 -...

Page 1: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

MEASUREMENT SYSTEM

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

Capacitance measuring unit .......................DCT Level measurement ....................................SONDOR Ultra-sonic unit............................................SULTAN Electronic ear..............................................ORELSO 300

Page 2: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

CAPACITANCE MEASURING UNIT TYPE DCT

version 05/2005

It is used in hygrometrical stable environment for measuring level of non-sticky product for the bulk industry.

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com

- e-mail : [email protected]

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Page 3: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

CAPACITANCE MEASURING UNIT TYPE DCT

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

version 05/2005

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1. PRINCIPLE The static capacitive unit measures a product level inside a hopper or a silo. This level varies from 0 to 100. - The index 0 corresponds to the lowest product level. - The index 100 corresponds to the highest required level This unit continuously measures the capacitance between the electrode and the metallic reference. The variation in capacitance is directly proportional to the product level inside the silo.

2. TECHNICAL DATA 3. DIMENSIONS

DESCRIPTION Detector : DCT / DCRT

Level modules Type S1 or S2

Measurement modules Type MC

Casing Cast aluminium ABS + PVC Mounting 1" ¼ BSP On asymetrical DIN rail Connection - 2 wire shielded cable Electrode support PTFE -

Electrode Stainless steel Ø 5

mm. Max. length 6 m.

-

Protection IP 55 IP 40 Working temperature Max. 80°C - 10° to + 70°C

Weight 2.4 kg -

Power supply - 220 Vac, 110 Vac, 48 Vac, ou 24 Vac ± 15 %

Mounting Vertical -

Signal output - Dry contact Signal 4-20 mA / 0-10V

Power consumption - 4 VA

Standard measuring range 120 pF -

Sensitivity 0.5 pF - Adjustment Potentiometer -

Time delay relay - From 0.5 to 30 sec. -

Cut-off capacity - 220 v – 3A -

4. OPTIONS

Threshold levels and continuous electronic level detection. Insulated electrode for conductible materials. Rigid electrode with remote level module.

Do not hesitate to contact us for any further information. Technical data subject to change.

Page 4: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

BOB LEVEL MEASUREMENT UNIT TYPE SONDOR III

version 05/2005

The Sondor measures the material height in a silo. It operates independently of the material characteristics and does not require any adjustments after being put into

operation.

Easy to install, it is used in industries storing granular or powder bulk and particularly in difficult applications : important height, turbulence, temperature, clogging bulk.

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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Page 5: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

BOB LEVEL MEASUREMENT UNIT TYPE SONDOR III

version 05/2005

1. PRINCIPLE Push button or under automatic operating conditions, the measuring tape, which has been previously wound on its calibrated pulley and weighted with the counter-weight, goes down into the silo. When the counter-weight is in contact with the material, the motor stops and runs back. The inductive sensor which is located in front of the pulley generates pulses and the PLC counts these pulses and transform them in an analog output. 2. DESIGN The SONDOR III is divided into two separate tight compartments : The electrical compartment :

The motoreducing gear The static proximity detectors The relays and thermal protection The transformer and protection in the form of fuses The electronic PCB or the PLC control compartment

The mechanical compartment :

A gear motor A measuring tape in stainless steel An adjustable and dismantable scraper A sealing rubber cone A removable attach betweenslope and counter weight A counter-weight suitable to the product that is to be measured.

The shape of the mechanical compartment allows to discharge the scraper dust by gravity during each measurement.

Technical data subject to change.

Mechanical

Electrical

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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Page 6: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

BOB LEVEL MEASUREMENT UNIT TYPE SONDOR III

version 05/2005

3. VERSIONS

FUNCTIONS SONDOR III Start operation - By push-button or automatically (automatic mode at programmable intervals) Output signal - Analog output 0-10V / analogic output 4-20Ma / pulses or profibus communication Defect signal - General defect contact

- Possible determination of any defect with a DIALS connection Sequence safety - Control of the total times, self monitoring of all data points and cycle initialization

- Thermic controls (gear motor) - Initialization after defect

Measurement reliability - The pulses counted during way down are stored and compared with the pulses counted during way up. If the difference is more than 4 pulses, the measure will not be effective and a new cycle starts again.

Measurement accuracy - Automatic corrections of the variable winding diameter Oversank operation - Automatic Parameters - Full or empty

- Inhibited height and total height - Temporization for starting

Programmation - Either in our workshop or with a portable terminal

Technical data subject to change.

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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Page 7: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

BOB LEVEL MEASUREMENT UNIT TYPE SONDOR III

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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4. TECHNICAL DATA

DESCRIPTIONS CHARACTERISTICS Max. measurement height 50 m Resolution 1 pulse / 10 cm Accuracy ± 20 cm Probing speed 10 m / mn Protection IP 55 Ambient temperature From - 20°C to + 60°C Working pressure 1 bar MECHANICAL Casing and flange Die cast aluminium Dimensions 460 x 430 x 430 Mounting PN10 – DN 100 Max. tensile strength 500 N Breaking strength 1200 N Tape Stainless steel with cleaning system and

tightness rubber cone ELECTRICAL Power supply 400 VAC tri or 230 VAC mons Control voltage 24 VCC Installed power 65 VA 5. OPTIONS

Cloth counter-weight (6 kg) Special sun protection (for temperature) Float counterweight in steel or polypropylene

Do not hesitate to contact us for any further information.

Technical data subject to change.

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ULTRASONIC LEVEL MEASUREMENT TYPE SULTAN

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NO CONTACT WITH ANY PRODUCT ANALOG OUTPUT WITH ADJUSTABLE PARAMETERS

It is used for measuring granular or powder in bulk silo and for controlling different

levels.

2 VERSIONS : AW I : integral version AW R : remote version

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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ULTRASONIC LEVEL MEASUREMENT TYPE SULTAN

version 05/2005

1. MAIN APPLICATIONS

Technical data subject to change.

End of conveyor belt

Powder

Double output

Possibilité de

système d’orientation

2. PRINCIPLE OF OPERATION

Measuring ultrasonic equipment are delivered with 24 VDC power supply. An optional card is proposed with power supply from 80 to 260 VAC. (2, 3 or 4 wires according to option and power supply selected). 2 possible versions : integral or remote version. The transmitter emits ultrasonic pulse, which is reflected by the product. The reflected signal is processed in a measured distance. Electronics continuously control the power of the emission to obtain the reflected signal at anytime (constant signal intensity) which enables continuous reading in difficult environment (froth, steam, dust etc…). Commissioning is easy, main parameters have to be set on the front face of the SULTAN. Besides the analog output in 4-20mA there are 2 relays (integral version) and 4 (remote version). One relay can be used for operating control (positive security).

Continuous measurement in silos with or without dust Suitable for applications in the bulk industry with difficult

elements (dust, temperature…) Control of maxi stock (high and very high level) and mini

(low and very low level) Control of crusher feeding

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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Page 10: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

ULTRASONIC LEVEL MEASUREMENT TYPE SULTAN

version 05/2005

3. CHARACTERISTICS

Easy commissioning and set-up. Integral or remote version (for remote, a 4 wires instrumentation shielded cable is required, distance up to

1 200m) Memory : non volatile no battery required (Storage > 10 years) Auto compensation for steam, dust, condensation…

FREQUENCY 30 KHz 20 KHz 15 Khz 10 Khz 5 kHz

Measurement range 11 m 20 m 30 m 50 m 80 m Blanking distance 0.30 m 0.40 m 0.45 m 1 m 1.20 m

Resolution 1 mm 5 mm 10 mm 10 mm Accuracy ± 0.25 % of maximum range Display 2 lines of 8 digits alphanumeric LCD

Temperature - 40°C to + 80°C (175°C High temp. Version) Beam angle (avec

cône de focalisation) 4° 6°

Power supply 24 VDC and multi tension card in option (from 80 to 260 VAC)

Output 4 – 20 mA and 2 relays NO / NF PC : 0.5 / 240 VAC in integral version (5 in remote version)

Protection Integral version : IP 67 Remote version : electronic box IP 65, transducer IP 68

4. DIMENSIONS FOR INTEGRAL VERSION :

Technical data subject to change.

Dimensions depend on equipment characteristics

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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ULTRASONIC LEVEL MEASUREMENT TYPE SULTAN

version 05/2005

5. DIMENSIONS FOR REMOTE VERSION :

ITECABâtiment B 3 – Rue

SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

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Technical data subject to change.

Remote amplifier :

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ELECTRONIC EAR TYPE ORELSO 300

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com

version 05/2005

It is used for the nominal and automatic operating of a balls grinding mill machine

- e-mail : [email protected]

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Page 13: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

ELECTRONIC EAR TYPE ORELSO 300

version 05/2005

1.PRINCIPLE

- This equipment is used for regulating and optimazing the infeed of ball grinding mill machines. - The sound emitted from the machine is transformed via the microphone set up in an accoustic box into an

analog signal after amplification. The signal representing the nominal working of the equipment called "readjustement signal" is subtracted from the continuous signal resulting from operations.

- Only variations around this electrical value are amplified and used for any system for automation, which gives accurate information.

2. MICROPHONE

- Microphone sets up into a roll shaped case (Ø 200, 220 mm long) closed on the front side with a chrome screwed grid allowing easy replacement of the microphone.

- Connection at the back with a locking connector by 2 wire shielded cable. - Option : microphone support made up of a very stable base (weight = 36 kg), and microphone support which

can be easily adjustable for installation. 3. STANDARD ELECTRONIC CIRCUITS - Power supply circuit is designed to supply power to the amplification module.

Power supply 230 VAC 50 / 60 Hz Output ± 15 Volts Protection With fuses

- Amplification circuit transforms the acoustic signal into a continuous analog voltage representing sound level. This signal is permanently compared to a reference signal representing the nominal work of the machine. The compensation of permanent noises during the running (other next located machine or grinding mill) is normally done when commissioning. - Display with a 3 alphanumerical digits module in which shows the representative analog signal of the sound emitted from the machine which is to be monitored.

Technical data subject to change.

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com

- e-mail : [email protected]

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Page 14: MEASUREMENT SYSTEM · Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3 Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97

ELECTRONIC EAR TYPE ORELSO 300

ITECA SOCADEI SAS au capital de 325 313 € - RCS Aix-en-Provence B 332 159 474 Bâtiment B 3 – Rue Denis Papin – Lotissement du Tourillon – CS 30478 - 13592 AIX EN PROVENCE CEDEX 3

Tél. : +33 (0)4 42 97 77 00 Fax : +33 (0)4 42 97 77 33 Site web : www.iteca-socadei.com - e-mail : [email protected]

version 05/2005

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4. OPTIONAL ELECTRONIC CIRCUITS - Level circuit is designed to supply 2 thresholds for maxi and mini monitorings and to fix the normal security range.

Power supply 230 VAC Input signal 0 –10 volts or 4 – 20 mA

- Compensation circuit is designed to compensate the sounds emitted by other machines (from 1 to 3 units) located near the monitored grinding mill machine. - Galvanic proof circuit. (4 – 20 mA) 5. OPTIONS

Stable foot for microphonic detector Electronic card for adjustments to mini and maxi thresholds Compensation card for 1 to 3 mills placed near the one to be monitored Galvanic proofing card

Do not hesitate to contact us for any further information.

Technical data subject to change.