Measured by a Compressed Bulk Density Tester for Small ...vehring/PE Page/CBD_Poster_RDD_2012...

1
The Compression Behavior of Respirable Powders at Different Relative Humidity Measured by a Compressed Bulk Density Tester for Small Sample Masses Abouzar Shamsaddini-Shahrbabak and Reinhard Vehring Department of Mechanical Engineering, University of Alberta, Edmonton, AB, Canada Compressed bulk density (CBD) describes the bulk density of a powder under different levels of applied load and is an established method for the analysis of density and compressibility of pharmaceutical powders (1). Among the factors that affect the powder bulk density, the moisture content of a powder is an often overlooked factor, in spite of the fact that it has been shown to play an important role in consolidation and densification behavior of pharmaceutical ingredients (2,3). A new instrument has been developed to measure compressed bulk density of small powder samples and to investigate the effects of relative humidity on the compression behavior. Introduction Results Acknowledgement References + Method and Materials The authors wish to acknowledge the assistance of Mohammed Boraey, Mehdi Azhdarzadeh, Susan Hoe, and Sadaf Matinkhoo during collection and processing of the data. The support of the Canada Foundation for Innovation, Alberta Advanced Education and Technology, and the Natural Sciences and Engineering Research Council of Canada is acknowledged. Classical powder density tests that were developed for powders with large particle size are not well suited for respirable powders. Interparticle forces are large compared to inertial forces for small particles sizes. Single value density measurements are not sufficient to describe the packing behavior of powders with small particle size. The entire compression curve should be considered. Relative humidity during the compaction test impacts the results and should be controlled. The sampling history significantly affects the initial state of compaction, i.e., poured density, of respirable powders which reduces the usefulness of classical parameters of powder behavior such as Hausner ratio or Carr index. The presented technique is a fast and efficient method to measure compressed bulk density of pharmaceutical, respirable powders. Sample mass requirements are < 40 mg. Conclusion In this study six different samples were studied: Spray Dried L-Leucine, with an aerodynamic diameter, d a = 2μm, representing a low particle density, respirable dosage form. Crystalline L-Leucine, with a Feret diameter, d F 10μm, representing highly flowable raw material. Spray Dried Trehalose Dihydrate, d a = 1.75μm, representing a high particle density, cohesive, respirable powder. Crystalline Trehalose Dihydrate, d F 500μm, representing crystalline raw material with large particle size. Spray Dried Trehalose-Leucine, d a = 1.55μm, in a 0.8 / 0.2 w/w formulation ratio, representing a powder of engineered microparticles with core-shell structure. Micronized Paracetamol, d F 4.5μm, representing an active pharmaceutical ingredient in a traditional respirable dosage form. The compressed bulk density measurement was based on uniaxial compression of a known mass of powder confined within a small cylindrical cavity with a volume of about 500 mm 3 . A non-rotating spindle (PI Linear Actuator) was used to exert a defined pressure on the powder. The force on the sample pan was measured using a load cell. LabView Software was used for control and processing. Samples were stored at <5 %RH and 20±2 °C in a desiccator cabinet prior to initiating the experiment. During testing, samples were either exposed to laboratory conditions, typically 30±3 %RH, (blue traces in graphs) or measured in a dry box under nitrogen at <1 %RH (red traces in graphs). The pressure at 35 kPa was selected as equivalent measure for tap density, T , based on a previously published correlation (4,5). The initial density at the start of the experiment was used as poured density, P . UAlberta Density Tester RH Generator Heater CDA / N2 Actuator Sample Pan Alignment Micrometer Load Cell Instrument Comparison Micromeritics Geopyc 1360 Freeman FT4 USP Tapped Density UAlberta Density Tester Sample Volume > 0.35 cm³ 10 cm³ >25 cm³ < 0.15 cm³ Operating Temperature 15 35 °C Ambient N/A -24 60 °C Operating RH 20 80 % Ambient N/A 0 90 % Measurement Time 420 780 s 300 600 s > 300 s 40 70 s Powder is not fully compacted at 35 kPa. Large change in powder density with increasing load. Sample Pan 1. Svarovsky, L. (1987), Powder Testinjg Guide: Methods of Measuring the Physical Properties of Bulk Powders, Published on Behalf of the Material’s Handling Board by Elsevier Applied Science, New York, USA 2. Mir, V. G., Heinamaki J., Antikainen O., Colarte A.I.. Airaksinen S., Karjalainen M., Revoredo O. B., Nieto O. M., Yliruusi J. (2011), Effect of Moisture on Tablet Compression”, Carbohydrate Polymers, 86(2), 477-483. 3. Garr J.S. M., Rubinsten M.H. (1992), “The Influence of Moisture Content on the Consolidation and Compaction Properties of Paracetamol”, International Journal of Pharmaceutics, 81(2-3), 187-192. 4. Feng A.I., Boraey M.A., Gwin M.A., Finlay P. R., Kuehl P. J., Vehring R. (2011), “Mechanistic Models Facilitate Efficient Development of Leucine Containing Microparticles for Pulmonary Drug”, Intrernational Journal of Pharmaceutics, 409(1- 2), 156-163. 5. Thalberg K., Lindholm D. and Axelsson A. (2004), “Compression of Different Flowability Tests for Powders for Inhalation”, Powder Technology, 143(3), 206-213. Sample history causes large variability at low pressure and wide range of Hausner ratio and Carr index for the same powder. Dry Ambient RH Ambient RH Dry Crystalline Leucine Spray Dried Leucine Ambient RH Dry Crystalline Trehalose Ambient RH Dry Spray Dried Trehalose Ambient RH Spray Dried Trehalose-Leucine Relative humidity has a strong effect on compressibility of spray dried leucine. Ambient RH Micronized Paracetamol Hausner Ratio: T / P 2.3 3.2 Carr Index: 100%x( T- P )/ T 57 - 69 % T P Powder with large particle size is close to dense packing even at low load Dense, cohesive powder with small particle size has a large void fraction even at high load Respiratory Drug Delivery 2012, Phoenix, AZ, USA

Transcript of Measured by a Compressed Bulk Density Tester for Small ...vehring/PE Page/CBD_Poster_RDD_2012...

Page 1: Measured by a Compressed Bulk Density Tester for Small ...vehring/PE Page/CBD_Poster_RDD_2012 .pdf · Spray Dried Trehalose-Leucine Relative humidity has a strong effect on compressibility

Th

e C

om

pre

ssio

n B

eh

avio

r of R

esp

irab

le P

ow

de

rs a

t Diffe

ren

t Re

lativ

e H

um

idity

Me

asu

red

by a

Co

mp

resse

d B

ulk

De

nsity

Te

ste

r for S

ma

ll Sa

mp

le M

asse

s

Abouzar S

ham

saddin

i-Shahrb

abak a

nd R

ein

hard

Vehrin

g

De

pa

rtme

nt o

f Me

ch

an

ica

l En

gin

ee

ring

, Un

ive

rsity

of A

lbe

rta, E

dm

on

ton

, AB

, Ca

na

da

Com

pressed

bu

lk d

ensity

(CB

D) d

escribes th

e bu

lk d

ensity

of a

po

wd

er un

der d

ifferent lev

els of ap

plied

load

and

is an estab

lished

meth

od

for

the

analy

sis of

den

sity

and

co

mp

ressibility

of

pharm

aceutical

po

wd

ers (1

). A

mong th

e facto

rs th

at affect

the

po

wd

er bu

lk d

ensity, th

e moistu

re con

tent o

f a po

wd

er is an o

ften

ov

erloo

ked

factor, in

spite o

f the fact th

at it has b

een sh

ow

n to

play

an im

po

rtant ro

le in co

nso

lidatio

n an

d d

ensificatio

n b

ehav

ior

of p

harm

aceutical in

gred

ients (2

,3). A

new

instru

men

t has b

een

dev

elop

ed to

measu

re com

pressed

bu

lk d

ensity

of sm

all pow

der

samp

les and

to in

vestig

ate the effects o

f relative h

um

idity

on th

e

com

pressio

n b

ehav

ior. In

troductio

n

Resu

lts

Ack

now

ledgem

ent

Referen

ces

+

Meth

od an

d M

aterials

Th

e au

tho

rs w

ish

to

ackno

wled

ge

the

assistance

of

Moh

amm

ed

Bo

raey, M

ehd

i A

zhd

arzadeh

, S

usan

H

oe,

and

Sad

af M

atink

ho

o

du

ring

collectio

n an

d p

rocessin

g o

f the d

ata.

Th

e su

pp

ort

of

the

Can

ada

Fo

un

datio

n

for

Inn

ov

ation

, A

lberta

Ad

van

ced E

du

cation an

d T

echno

log

y, and th

e Natu

ral Scien

ces and

En

gin

eering

Research

Co

un

cil of C

anad

a is ackn

ow

ledg

ed.

Classical

po

wd

er d

ensity

tests th

at w

ere dev

elop

ed fo

r po

wd

ers

with

large p

article size are no

t well su

ited fo

r respirab

le po

wd

ers.

Interp

article forces are larg

e com

pared

to in

ertial forces fo

r small

particles sizes.

Sin

gle v

alue d

ensity

measu

remen

ts are no

t sufficien

t to d

escribe

the

pack

ing

b

ehav

ior

of

po

wd

ers w

ith

small

particle

size. T

he

entire co

mp

ression

curv

e sho

uld

be co

nsid

ered.

Relativ

e hu

mid

ity d

urin

g th

e com

pactio

n test im

pacts th

e results

and

sho

uld

be co

ntro

lled.

Th

e sam

plin

g

histo

ry

sign

ificantly

affects

the

initial

state of

com

pactio

n,

i.e., p

ou

red

den

sity, of

respirab

le p

ow

ders

wh

ich

redu

ces the u

sefuln

ess of classical p

arameters o

f po

wd

er beh

avio

r

such

as Hau

sner ratio

or C

arr ind

ex.

Th

e presen

ted tech

niq

ue is a fast an

d efficien

t meth

od

to m

easure

com

pressed

b

ulk

d

ensity

o

f p

harm

aceutical,

respirab

le p

ow

ders.

Sam

ple m

ass requ

iremen

ts are < 4

0 m

g.

Conclu

sion

In th

is study

six d

ifferent sam

ples w

ere studied

:

Sp

ray

Dried

L-L

eucin

e, with

an aero

dy

nam

ic diam

eter, da =

m,

represen

ting

a low

particle d

ensity, resp

irable d

osag

e form

.

Cry

stallin

e L

-Leu

cine,

w

ith

a F

eret d

iameter,

dF

1

m,

represen

ting

hig

hly

flow

able raw

material.

Sp

ray

Dried

Treh

alo

se Dih

yd

rate, d

a = 1

.75

µm

, represen

ting

a

hig

h p

article den

sity, cohesiv

e, respirab

le po

wd

er.

Cry

stallin

e T

rehalo

se D

ihyd

rate,

dF

5

00

µm

, rep

resentin

g

crystallin

e raw m

aterial with

large p

article size.

Sp

ray

Dried

Treh

alo

se-Leu

cine, d

a = 1

.55µ

m, in

a 0.8

/ 0.2

w/w

form

ulatio

n

ratio,

represen

ting

a

po

wd

er of

eng

ineered

micro

particles w

ith co

re-shell stru

cture.

Micro

nized

P

ara

ceta

mol,

dF

4

.5µ

m,

represen

ting

an

activ

e

ph

armaceu

tical ingred

ient in

a traditio

nal resp

irable d

osag

e form

.

The co

mp

ressed b

ulk

den

sity m

easurem

ent w

as based

on

uniax

ial

com

pressio

n o

f a know

n m

ass of p

ow

der co

nfin

ed w

ithin

a small

cylin

drical cav

ity w

ith a v

olu

me o

f abo

ut 5

00

mm

3. A n

on

-rotatin

g

spin

dle (P

I Lin

ear Actu

ator) w

as used

to ex

ert a defin

ed p

ressure o

n

the p

ow

der. T

he fo

rce on

the sam

ple p

an w

as measu

red u

sing

a load

cell. Lab

View

Softw

are was u

sed fo

r con

trol an

d p

rocessin

g.

Sam

ples

were

stored

at

<5

%

RH

an

d

20±

2 °C

in

a

desiccato

r

cabin

et prio

r to in

itiating

the ex

perim

ent. D

urin

g testin

g, sam

ples

were eith

er expo

sed to

labo

ratory

conditio

ns, ty

pically

30±

3 %

RH

,

(blu

e traces in g

raphs) o

r measu

red in

a dry

bo

x u

nd

er nitro

gen

at

<1

%R

H (red

traces in g

raph

s).

The p

ressure at 3

5 k

Pa w

as selected as eq

uiv

alent m

easure fo

r tap

den

sity, T , b

ased o

n a p

revio

usly

pu

blish

ed co

rrelation

(4,5

). Th

e

initial d

ensity

at the start o

f the ex

perim

ent w

as used

as po

ured

den

sity, P .

UA

lberta

Den

sity Tester

RH

Gen

erato

r

Hea

ter

CD

A / N

2

Actu

ato

r

Sam

ple P

an

Alig

nm

ent

Micro

meter

Loa

d C

ell

Instru

men

t

Com

pariso

n

Micro

meritics

Geo

pyc 1

360

Freem

an

FT

4

US

P

Tap

ped

Den

sity

UA

lberta

Den

sity

Tester

Sam

ple

Volu

me

> 0

.35 cm

³ 10 cm

³ >

25 cm

³ <

0.1

5 cm

³

Operatin

g

Tem

peratu

re

15 –

35 °C

A

mbien

t N

/A

-24 –

60 °C

Operatin

g R

H

20 –

80 %

A

mbien

t N

/A

0 –

90 %

Measu

remen

t

Tim

e

420 –

780 s

300 –

600 s

> 3

00 s

40 –

70 s

Po

wd

er is

no

t fully

co

mp

ac

ted

at 3

5 k

Pa

.

La

rge

ch

an

ge

in p

ow

de

r de

ns

ity w

ith

inc

rea

sin

g lo

ad

.

Sa

mp

le P

an

1.

Svaro

vsk

y, L. (1

987), P

ow

der T

estinjg

Guid

e: Meth

ods o

f Measu

ring th

e Physical

Pro

perties o

f Bulk

Pow

ders, P

ublish

ed o

n B

ehalf o

f the M

aterial’s Han

dlin

g B

oard

by

Elsev

ier Applied

Scien

ce, New

York

, US

A

2.

Mir, V

. G., H

einam

aki J., A

ntik

ainen

O., C

olarte A

.I.. Airak

sinen

S., K

arjalainen

M.,

Rev

ored

o

O.

B.,

Nieto

O

. M

., Y

liruusi

J. (2

011

), E

ffect of

Moistu

re on

T

ablet

Compressio

n”, C

arbohydrate P

oly

mers, 8

6(2

), 477-4

83.

3.

Garr J.S

. M., R

ubin

sten M

.H. (1

992), “T

he In

fluen

ce of M

oistu

re Conten

t on th

e

Conso

lidatio

n an

d C

om

pactio

n P

roperties o

f Paracetam

ol”, In

ternatio

nal Jo

urn

al of

Pharm

aceutics, 8

1(2

-3), 1

87-1

92.

4.

Fen

g A

.I., Boraey

M.A

., Gw

in M

.A., F

inlay

P. R., K

ueh

l P. J., Veh

ring

R. (2

011

),

“Mech

anistic

Models

Facilitate

Efficien

t D

evelo

pm

ent

of

Leu

cine

Contain

ing

Micro

particles fo

r Pulm

onary

Drug”, In

trernatio

nal Jo

urn

al of P

harm

aceutics, 4

09(1

-

2), 1

56-1

63.

5.

Thalb

erg

K.,

Lin

dholm

D

. an

d

Axelsso

n

A.

(2004),

“Compressio

n

of

Differen

t

Flo

wab

ility T

ests for P

ow

ders fo

r Inhalatio

n”, P

ow

der T

echnolo

gy, 1

43(3

), 206

-213.

Sa

mp

le

his

tory

c

au

se

s

larg

e

va

riab

ility

at

low

p

res

su

re

an

d

wid

e ra

ng

e o

f H

au

sn

er

ratio

a

nd

Ca

rr ind

ex

for th

e s

am

e p

ow

de

r.

Dry

Am

bien

t

RH

Am

bien

t

RH

Dry

Cry

stallin

e Leu

cine

Sp

ray D

ried L

eucin

e Am

bien

t RH

Dry

Cry

stallin

e Treh

alo

se

Am

bien

t RH

Dry

Sp

ray D

ried T

rehalo

se

Am

bien

t RH

Sp

ray D

ried

Treh

alo

se-Leu

cine

Re

lativ

e h

um

idity

ha

s a

stro

ng

effe

ct o

n

co

mp

res

sib

ility o

f sp

ray d

ried

leu

cin

e.

Am

bien

t RH

Micro

nized

Para

cetam

ol

Hau

sner R

atio

:

T /P

2.3

– 3

.2

Ca

rr In

dex

:

10

0%

x(

T-

P )/T

57

- 69

%

T P

Po

wd

er w

ith la

rge

pa

rticle

siz

e

is c

los

e to

de

ns

e p

ac

kin

g e

ve

n

at lo

w lo

ad

De

ns

e, c

oh

es

ive

po

wd

er w

ith

sm

all p

artic

le s

ize

ha

s a

larg

e

vo

id fra

ctio

n e

ve

n a

t hig

h lo

ad

Re

sp

irato

ry D

rug

De

live

ry 2

01

2, P

ho

en

ix, A

Z, U

SA