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Military Institute of Science and Technology

Department of MechanicalEngineering

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PRODUCTION PROCESS(4.00 Contact Hrs 4.00 Credit Hrs) 

ME 331 

INSTR 1 :Lt Col AwalINSTR 2 :Maj Mobarak

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Military Institute of Science and Technology

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GENERAL DATA:

NO OF WEEKS : 14 NO OF PDS/WEEK : 2(EACH)

NO OF CLASS TESTS : 2/3(EACH)

 FINAL EXAM : 1

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SYLLABUSTopics will be coverd by Maj Mobarak Introduction of Production process

Chipless metal forming process Shaping, Planning, Grinding Precision and non Precision finishing

processes

Ceremic and Glass productmanufacturing processes

Brazing and soldering.

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Welding: arc, gas, TIG, MIG,resistance, thermit, and specialtypes; Brazing and soldering.

Different types of hot and coldworking processes.

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Department of MechanicalEngineering

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Topics will be coverd byLt Col Awal

Different types of Casting

Tool geometry and chipformation processes.

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Department of MechanicalEngineering

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Metal removing processes:turning, drilling, milling,

broaching, grindingPlastic product manufacturing

processes

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Department of MechanicalEngineering

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TEXT & REF BOOKS 

1. Manufacturing Engineering andTechnology (4th edition) – Serope

Kalpakjiann Steven R. Schmid,Publisher – Prentice Hall, 4th edition,2004.

2. Manufacturing Processes andMaterials for Engineers – Doyle Morris.

3. Introduction to ManufacturingProcess – John A. Schey, Publisher – Mc Graw-Hill, 1999.

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Introduction to productionprocess

What is production/mfc process?

Two words, production &process

  Production means convertingraw mat into finished goods

and add some value on it.

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Two type of product produce by theprod/mfc process

Discrete product

Continuous product

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Product design Machinery and tooling

Process planning

Materials

Purchasing

Manufacturing

Production control Support services

Marketing

Sales

Shipping

Customer service

Mfc involve a wide variety ofresources and activities:

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Steps to mfc a product: Determine the product need

( marketing information)

Conceptual design and evaluation,feasibility study

Design analysis :code/standard review,

physical and analytical model Prototype production, testing and

evaluation

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Production drawing, instruction manual

Material, process and machineselection, safety review

Pilot production

Production

Inspection and quality assurance

Packaging, marketing

Product

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Selection of material 

Basing on the fol factors mat are selectedfor a product

Type of mat

Properties of the mat

Cost and availability of the mat

Appearance, service life, recycling

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Forming

Forming is a process used generallyin the sheet metal where force and

energy require to get a desired productare transmitted to work piece throughsolid tools and dies, through flexible

rubber or by electrical,mechanical,chemical,magnetic andgases means.

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Machining process –It is the processof removing unwanted material from awork piece in the form of chips. such

turning,drilling,milling,shaping,planning, grinding etc.

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Joining process- It is an all inclusiveterms covering process such aswelding, brazing, soldering,adhesive

bonding and mechanical fastening

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Finishing-Finishing processes areanother class of process typicallyemployed for cleaning, removing burrs

left by machining or providing and/ordecorating surfaces on work pieces. forexamplehoning,lapping,deburring,surfacetreating, coating and plating

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