MB07 Service&Repair Manual

Multi-width Backload Bill Recycler Operation and Service Manual

Rev. 11-2011 Part 2. Testing and Repair PAGE 2-1

B2B 60

MULTI-WIDTH BILL RECYCLER

Operation and Service Manual

Part 2. Testing and Repair Rev 1.1


PAGE 2-2 Part 2. Testing and Repair Rev. 11-2011

Table of Contents Multi-width Bill Recycler ..................................................................................................... 3

Whole assembly ................................................................................................................ 3 Bill Recycler MB07 .............................................................................................................. 5

Exploded view of Bill Recycler MB07 Assembly ................................................................ 5 Exploded view of Main Body (0100439) ............................................................................ 7 Exploded view of Chassis Assembly (0100461) ................................................................ 8 Exploded view of Upper Guide Assembly (0200079)....................................................... 11 Exploded view of Lower Guide Assembly (0200122)....................................................... 12 Exploded view of Inner Guide Assembly (0200121-20) ................................................... 13 Exploded view of Outer Guide Assembly (0200119-20) .................................................. 14 Tools required: ................................................................................................................. 15 Disassembly MB07 with Panel 0100460.......................................................................... 15 Disassembly Main Body Assembly .................................................................................. 20 Disassembly Chassis Assembly ...................................................................................... 21 Disassembly Outer guide Assembly ................................................................................ 24 Disassembly Inner Guide Assembly ................................................................................ 25 Disassembly Upper guide Assembly ............................................................................... 26

Recycling cassette ............................................................................................................ 27 Whole Assembly .............................................................................................................. 27 Exploded view of Recycling Cassette Assembly (0100449) ............................................ 28 Disassembly Recycling Cassette (0100450).................................................................... 30 Disassembly Recycling Cassette (0100449).................................................................... 34

Vault ................................................................................................................................... 45 Exploded view of Vault Assembly (0100399 0100399-01)............................................... 46 Exploded view of Housing Assembly (0100398, 0100398-01)......................................... 47 Disassembly of Vault Assembly (0100399, 0100399-01) ................................................ 48 Disassembly of Housing Assembly (0100398, 0100398-01)............................................ 51



MULTI-WIDTH BILL RECYCLER Whole assembly

Vault Assembly0100399-01

Recycling Cassette0100450

MB070100462

Cable Assembly0500160

Lock Washer M3 Internal Tooth, Zinc8203002Screw M3x4, Phillips, Pan Head, ZI8201538

Panel assembly0100460

Screw M3x4, Phillips, Pan Head, ZI8201538

Spacer5201037

Panel assembly0100290

Indicator's Plate Assembly0404012-01.01

Cable0500035

Tapping Screw #3x3/8'', Phillips, PAN Head, Zi8204001

Snap Rivet Richco SR-3055B RMS#218102001

Snap Rivet Richco SR-3055B RMS#218102001

Lock Washer M2.5 Internal Tooth, Zinc8203334

Lock Washer M3 Internal Tooth, Zinc8203002



Part ID # Description

MM

B-3

117

MM

B-3

317

0100462 MB07 1 1 MB07.00.00 0100450 Recycling Cassette 1 1 MB07.70.000 0100399-01 Vault Assembly 1 1 BX14.00.000-01 0100460 Panel assembly 1 MB07.15.020 5201037 Spacer 1 SM01.15.011 0500160 Cable Assembly 1 MB07.10.400

8201538 Screw M 3x4, Phillips, Pan Head, ZI

1 1

8203002 Lock Washer M3 Internal Tooth, Zinc

1 1

8102001 Snap Rivet Richco SR-3055B RMS#21 3 3

Coin-proof Bezels

0100290 Panel Assembly 1 MM01.15.100 0404012-01.01

Indicator's Plate Assembly 1 VU03.71.000-01.01

0500035 Cable Assembly 1 FL04.05.300

8201538 Screw M 3x4, Phillips, Pan Head, ZI

1 1

8203002 Lock Washer M3 Internal Tooth, Zinc

1 1

8203334 Lock Washer M2.5 inc Internal Tooth, Z 1

8204001 Tapping Screw #3x3/8'', Phillips, PAN Head, Zi

1

8102001 Snap Rivet Richco SR-3055B RMS#21 3 3

O rdinaryBezels



BILL RECYCLER MB07 Exploded view of Bill Recycler MB07 Assembly

Lock Washer (M4)

Screw M4x6

Chassis Assembly

Snap RivetCover

Screw M3x4

Lock Washer M3

Cable Assembly

Screw M3x10

Tapping Screw #3x3/8''

MB05 Memory Card Board

Main body

Screw M3x6

Main Body Assembly

Shaft

Spring

Spring

Lower Guide Assembly

Upper Guide Assembly

Cover

Snap RivetInner Guide Assembly

Outer Guide Assembly

Cover5201137

0200119-20

0100439

81020010200121-20

5201138

0200079

8201A14

5409002-01

5409002

0200122

8203003

0100458

8201000

8203002

8201538

52011318102001

0100461

8201934

0500159

5308047-01

0405088

8204001



Part ID Description Qty.

0100461 Chassis Assembly 1 MB07.18.000 0100458 Main Body Assembly 1 MB07.19.000 0100439 Main Body 1 MB07.23.000 0200079 Upper Guide Assembly 1 VU02.07.000 0200122 Lower Guide Assembly 1 MM01.22.000 0200121-20 Inner Guide Assembly 1 MM01.23.000-20 0200119-20 Outer Guide Assembly 1 MM01.24.000-20 0405088 Memory Card Board 1 MB05.59.000 0500159 Cable Assembly 1 MB07.10.300 5308047-01 Shaft 1 FL04.05.005-01 5201138 Cover 1 MM01.00.007-01 5201137 Cover 1 MM01.00.008-01 5201131 Cover 1 MB05.00.012 5409002 Spring 1 ST01.00.019 5409002-01 Spring 1 ST01.00.019-01 8102001 Snap Rivet Richco SR-3055B RMS#21 3 8201538 Screw M3x4, Phillips, Pan Head, ZI 3 8201934 Screw M3x10, Phillips, Pan Head, ZI 5 8201000 Screw M3x6, Phillips, Pan Head, ZI 2 8201A14 Screw M4x6, Phillips, Pan Head, ZI 1 8203002 Lock Washer M3 InternalTooth, Zinc 5

8204001 Tapping Screw #3x3/8'', Phillips, PANHead, Zi 4 2

8203003 #8 Lock Washer (M4), Int/T Zn 1



Exploded view of Main Body (0100439)

Levers Assembly

Main Body

Screw M3x4

Cable Assembly

Spring

0300182

0100438

0500151

5409066-02

8201538

Part ID Description Qty. 0300182 Levers Assembly 1 MB05.11.000 0500151 Cable Assembly 1 MB05.23.200 0100438 Main Body 1 MB07.23.100 5409066-02 Spring 1 SM01.15.022-02 8201538 Screw M3x4, Phillips, Pan Head, ZI 4



Exploded view of Chassis Assembly (0100461)

Retaining Ring # D1500-48203A06

Gear5203070

Gear 5203069

Gear 5203102

Gear 5203047

Shaft Assembly0300127

Shaft Assembly0300139-01

Bearing5204042






Gear 5203047

Gear 5203048

Gear 5203046

Gear 5203047

Gear 5203102


Gear 5203102

Gear 5203022

Gear 5203023

Gear5203071

Screw M2.5x25, Phillips, Pan Head, ZI8201933

Drive Assembly0300129-01

Bearing5204023

Drive Assembly0300030


Lip Assembly0200086


Bearing5204025

Washers W-64F, Spaenaur8203013

Flat washer M28203923

Screw M2x6 with NYLOK BLUE PATCH8201032


Hex Nut M2.5, ZI8202939

Lip Assembly0200085


Dispenser5210011

Nylon Push Rivet SR-3055B8102003

Bearing5204025

CPU Board0401046



MM57 Entrance Board0405079Cable

0500120-03

Cable0500120-04

Cable0500200



Richco Mount Wire Saddle MBHWSSE1-1-018214010


Chassis assembly0100418



Part ID Description Qty.

0300052-23 Drive Assembly 1 FL04.20.000-23 0300030-01 Drive Assembly 1 FL08.05.400-01 0300139-01 Shaft Assembly 3 MB05.18.200-01 0300140-01 Shaft Assembly 1 MB05.18.300-01 0500200 Cable 1 MB07.10.100 0500153 Cable Assembly 1 MB07.10.200 0100418 Chassis assembly 1 MB07.18.100 0401046 CPU Board 1 MB07.51.310 0500120-03 Cable 1 MM01.10.100-03 0500120-04 Cable 1 MM01.10.100-04 0300129-01 Drive Assembly 1 MM01.14.000-01 0300128-02 Shaft Assembly 1 MM01.18.200-02 0300127 Shaft Assembly 1 MM01.18.300 0405079 MM57 Entrance Board 1 MM01.57.000 0300079 Shaft Assembly 1 VU02.10.200 0300080-01 Shaft Assembly 1 VU02.10.300-01 0200085 Lip Assembly 1 VU02.10.400 0200086 Lip Assembly 1 VU02.10.500 0300081-01 Shaft Assembly 1 VU02.10.600-01 5204042-02 Bearing 5 BB01.51.006-02 5203022 Gear 1 FL08.05.201 5210011 Dispenser 1 FL08.05.202 5204023 Bearing 2 FL08.05.203 5203023 Gear 1 FL08.05.244 5203102 Gear 3 MB05.18.003 5203071 Gear 1 MM01.00.010 5203069 Gear 5 MM01.00.011 5203070 Gear 1 MM01.00.012 5204025 Bearing 6 VU01.05.001 5203046 Gear 1 VU02.10.001 5203047 Gear 4 VU02.10.002 5203048 Gear 1 VU02.10.003



Part ID Description Qty. 8202939 Hex Nut M2.5, ZI 4 8203013 Washers W-64F, Spaenaur 2 8203923 Flat washer M2 2 8203334 Lock Washer M2.5Internal Tooth, Zinc 4 8102003 Nylon Push Rivet SR-3055B 4

8201032 Screw M2x6 with NYLOK BLUE PATCH 2

8201933 Screw M2.5x25, Phillips, Pan Head, ZI 4 8201538 Screw M3x4, Phillips, Pan Head, ZI 1 8201934 Screw M3x10, Phillips, Pan Head, ZI 4 8203960 Retaining Ring #D1500-2.3 13 8203920 Retaining Ring #D1500-3.2 1

8214010 Richco Mount Wire Saddle MBHWSSE1-1-01 2

8412006 Lubricant Super Lube with Syncolon (PTFE) 0,5g



Exploded view of Upper Guide Assembly (0200079)

Upper Guide5202063

Light Guide5205039

Light Guide5205014

Shaft5308033

Roller5204031

Flat Spring5109012

Part ID Description Qty. 5202063 Upper guide 1 VU02.07.001 5205039 Light guide 1 VU02.07.002 5205014 Light guide 1 VU01.06.004 5308033 Shaft 3 SM01.00.024 5204031 Roller 3 SM01.00.025 5109012 Flat spring 3 SM01.00.026 8412006 Super Lube with Syncolon (PTFE) 0.1g



Exploded view of Lower Guide Assembly (0200122)

Lower Guide5202064

Light Guide5205034

Light Guide5205034

Part ID Description Qty. 5205054 Light Guide 2 MM01.00.006 5205034 Light Guide 2 SB06.002 5202064 Lower Guide 1 VU02.08.001



Exploded view of Inner Guide Assembly (0200121-20) Tapping Screw #3x3/8'', Phillips, PAN Head, Zi8204001

Inner Guide Assembly0200120-01

Optical Sensor Board0402054

Part ID Description Qty. 0200120-01 Inner Guide Assembly 1 MM01.23.100-01 0402054 Optical Sensor Board 1 MB07.53.300

8204001 Tapping Screw #3x3/8'', Phillips, PAN Head, Zi 2



Exploded view of Outer Guide Assembly (0200119-20)

Magnetic Sensor Board MB07.52.300

Part ID Description Qty. 0200118-36 Outer Guide 1 MM01.24.100-36 04030025-02 Magnetic Sensor Board 1 MM01.52.000-02 5101204 Latch 1 MM01.00.009 5409075 Spring 1 MM01.00.021 5308033 Shaft 4 SM01.00.024 5204031 Roller 4 SM01.00.025 5109012 Flat spring 4 SM01.00.026 5308060 Pin 1 VU02.04.003 8203960 Retaining Ring #D1500-2.3 2

8204001 Tapping Screw #3x3/8, Phillips, PANan Head, Zi 4


Pin5308060

Flat spring 5109012

Shaft 5308033

Roller 5204031

Latch5101204

Spring5409075

Retaining Ring # D1500-2.3 8203960

Tapping Screw #3x3/8'', Phillips, PAN Head, Zi 8204001

Outer Guide Assembly0200118-36



Tools required: Flat screwdriver Torque screwdriver Philips screwdriver #1 Hex nut wrench (5.5 mm) Tweezers Hook Applicator Tools for DIN6799 #877324, Applicator Tool for VU01.05.001

Disassembly MB07 with Panel 0100460

Step 1 Remove screw M4x6 and lock washer M4

Screw M4x68201A14

Lock Washer M48203003



Step 2 Remove push rivet #8102003 Remove cover by releasing the latches Remove spacer

Cover5201131


Spacer5201037

Step 3 Remove tree push rivets #8102001 Lift panel #0100460, disconnect cables #0500160 and #0500153 Remove panel




Panel 0100460



Step 4 Remove screw M3x4 and lock washer M3 Remove cable #0500160



Skrew M3x48201538

Step 5

Remove two snap rivets #8102001 Remove cover, upper guide assembly and spring

Spring5409002

Snap Rivet8102001

Upper Guide Assembly0200079

Cover5201138



Step 6 Remove cover #52001137 by releasing the latches Disconnect cable #0500120-03 Remove outer guide assembly by releasing the latches Remove inner guide assembly Remove two screws M3x6 and two washers M3 Remove shaft #5308047-01 Remove lower guide assembly Remove tree screws M3x6 and tree washers M3 Remove main body assembly

Lower Guide Assembly0200122

Cover52001137



Main Bode Assembly0100458


Screw M3x68201000

Shaft5308047-01

Screw M3x48201538

Cable0500120-03

Step 7 Remove two tapping screws #8204001 Remove memory card board and cable #0500159

Tapping Screw #3x3/8'' 8204001

MB05 Memory Card Board 0405088

Cable Assembly 0500159



Step 8 Remove tree screw M3x10 Remove chassis assembly

Screw M3x10 8201934

Main Body Assembly 0100439

Chassis Assembly 0100461



Disassembly Main Body Assembly Remove two screws M3x4 and cable assymbly Remove two screws M3x4, lever assembly and spring

Levers Assembly

Main Body

Screw M3x4

Cable Assembly

Spring

0300182

0100438

0500151

5409066-02

8201538



Disassembly Chassis Assembly

Step 1 For removal of shaft assembly previously remove bearings by pressing on the latches For removal of gears previously remove retaining rings When assembling gears have to rotate with no resistance When assembling, add Super Lube with Syncolon (PTFE) lubricant to all bearings and gears


Gear5203070









Gear 5203102

Gear 5203069

Gear 5203047

Gear 5203102

Gear 5203102

Gear 5203047

Gear 5203047

Gear 5203048

Gear 5203046

Gear 5203022

Gear 5203023

Bearing5204042

Bearing 5204025



Step 2 Remove four push rivet, two bearings #5204023 and lip assembly Remove two bearings #5204025 and shaft assembly #0300079 Remove bearing #5204025 and shaft assembly #0300080 Remove two screws M2.5x25, two lock washers 2.5 and drive assymbly #0300052-23 Remove two screws M2x6, two flat washer M2 and two washers W-64F Remove drive assymbly #0300030 and dispenser #521001 Remove gear #5203071 Remove two screws M2.5x25, two lock washers 2.5 and two hex nuts M2.5 Remove drive assymbly #0300129-01

Gear5203071




Bearing5204023

Bearing5204025

Drive Assembly0300030


Lip Assembly0200086


Bearing5204025





Hex Nut M2.5, ZI8202939

Lip Assembly0200085


Dispenser5210011





Step 3 Remove cable #0500200 disconnecting it from cpu and entance boards Remove cable 0500120-03 disconnecting it from cpu board and take off from wire

saddled #8214010 Remove cable 0500120-04 disconnecting it from cpu board and take off from wire

saddled #8214010 Remove cable 0500153 disconnecting it from cpu board and take off from wire saddled

#8214010 Remove gear #5203071 Remove four screw M3x8 and cpu board Remove screw M3x4 and entrance board

CPU Board0401046



MM57 Entrance Board0405079

Cable0500120-03

Cable0500120-04

Cable0500200





Chassis assembly0100418



Disassembly Outer guide Assembly

Step 1 Remove four tapping screw #8204001 Remove magnetic sensor board Remove two retaining rings and extract pin, spring and latch Remove four flat spring and extract four rollers with shafts

Magnetic Sensor Board MB07.52.300

Step 2

Remove tree lens by pressing on the latches Remove holder and light guide

Outer Guide5202104

Light guide5205053

Holder5207020

Cap5207013

Cap5207013-01

Lens5205015

Pin5308060

Flat spring5109012

Shaft 5308033

Roller5204031

Latch5101204

Spring5409075

Retaining Ring # D1500-2.38203960





Disassembly Inner Guide Assembly

Step 1 Remove two tapping screw #8204001 Remove optical sensor board



Optical Sensor Board0402054

Step 2

Remove tree lens by pressing on the latches Remove light guide #5205014 by releasing the latches Extact light guides #5205038 and #5205047 Remove eyelet pressing down on it

Eyelet5205001-01

Light Guide5205038

Light Guide5205014

Light Guide5205047

Lens5205015

Inner Guide5202105



Disassembly Upper guide Assembly

Step 1 Remove tree flat spring and extract tree rollers with shafts Remove light guide #5205039 and light guide #5205014

Upper Guide5202063

Light Guide5205039

Light Guide5205014

Shaft5308033

Roller5204031

Flat Spring5109012



RECYCLING CASSETTE Whole Assembly


Cover5201178




Latch Lever8203927


Cap5207025

Cover5201177

Cover5201179

Cap5207023


Part ID Description Qty. 0100449 Recycling Cassette 1 MB07.71.000 5207023 Cap 1 MB05.60.005 5207025 Cap 1 MB07.60.005 5201177 Cover 1 MB07.60.001 5201178 Cover 1 MB07.70.002 5201179 Cover 1 MB07.70.003 5206037 Latch Lever 1 MB07.70.004 8203927 Flat washer M3 1 8203002 Lock Washer M3 Internal Tooth, Zi 1 8201000 Screw M3x6, Phillips, Pan Head, ZI 9




Exploded view of Recycling Cassette Assembly (0100449)

Cover Assembly0100420





Bearing5204042-02

Screw M3x4, Phillips, Pan Head, ZI8201538Cable Assembly0500109

GEAR5203063

Gear5203097




Spring5409095

Bearing5204025

Gear5203099

Guide assembly0200164

Spring5409094-01

Connector5308180

Spring5409094


Gear cluster5203077





Dispenser5210011

Cassette sensor board0401041

Bearing5204042-02

Flat Cable0600018


Click5206027

Gear5203113

Gear5203112

Gear5203114

Cassette CPU board0401042


Insulator5810055

GEAR5203054

Chassis Assembly0100448

Latch assembly0100421

Shaft assembly0300191-01

Gear5203069


Lock Washer M2.5 Internal Tooth, ZI8203334




Bearing5204025

Lock Washer M2.5 Internal Tooth,Zi8203334

Wire Saddle5205083

Washer5110067

Gear Assembly0300174

Bush5204044

Thrust washer5110066

Gear5203096


Spring5409096

Part ID Description Qty. 0500109 Cable Assembly 1 BB01.58.200 0300052-25 Drive Assembly 1 FL04.20.000-25 300030-01 Drive Assembly 1 0FL08.05.400-01 0600018 Flat Cable 1 MB05.60.630 0300218 Shaft Assembly 1 MB07.61.340 0300217 Shaft Assembly 1 MB07.61.360 0300194 Shaft Assembly 1 MB07.61.400 0300174 Gear Assembly 1 MB05.61.510 0401041 Cassette sensor board 1 MB07.60.520 0100421 Latch assembly 1 MB07.61.600 0300181 Shaft Assembly 1 MB07.61.700 0300191-01 Shaft assembly 1 MB07.61.750-01 0200164 Guide assembly 1 MB07.61.800 0100420 Cover Assemb 1 MB07.61.900 0401042 Cassette CPU boar 1 MB07.70.510 0100448 Chassis Assembly 1 MB07.71.100 0300213 Shaft Assembly 1 MB07.71.200 0300207-01 Shaft Assembly 1 MB07.71.200-01 0300211 Shaft Assembly 1 MB07.71.500



Part ID Description Qty. 5204042-02 Bearing 2 BB01.51.006-02 5204044 BUSH 1 BB01.52.004 5110066 THRUST WASHER 1 BB01.52.005 5110067 WASHER 1 BB01.52.006 5203054 GEAR 1 BB01.52.007 5203063 GEAR 1 BB01.77.003 5210011 Dispenser 1 FL08.05.202 5203077 Gear cluster 1 LV01.18.007 5203096 Gear 1 MB05.61.004 5203097 Gear 1 MB05.61.005 5409094 Spring 1 MB05.61.006 5409094-01 Spring 1 MB05.61.006-01 5409095 Spring 1 MB05.61.007 5203112 Gear 2 MB05.61.011 5203113 Gear 1 MB05.61.012 5203114 Gear 1 MB05.61.013 5206027 Click 2 MB05.61.212 5308180 Connector 1 MB07.61.001 5409096 Spring 2 MB05.61.008 5203099 Gear 1 MB07.61.702 5810055 Insulator 1 MB07.71.009 5205083 Wire Saddle 1 MB07.71.011 5203069 Gear 1 MM01.00.011 5204025 Bearing 10 VU01.05.001

8203923 Flat washer M2 2

8203334 Lock Washer M2.5 Internal Tooth,Zinc 4 8203002 Lock Washer M3 Internal Tooth, Zinc 2 8203960 Retaining Ring # D1500-2.3 6 8203920 Retaining Ring # D1500-3.2 5

8201032 Screw M2x6 with NYLOK BLUE PATCH 2

8201016 Screw M2.5x8, Phillips, Pan Head, ZI 2 8201933 Screw M2.5x25, Phillips, Pan Head, ZI 2 8201538 Screw M3x4, Phillips, Pan Head, ZI 6

8201000 Screw M3x6, Phillips, Pan Head, ZI 28203013 Washers W-64F, Spaenaur 2




Disassembly Recycling Cassette (0100450)

Step 1 Remove cover by releasing the latches

Cover5201177



Step 2 Remove cap by releasing the latches Remove four screws M3x6 Remove cover #5201179

Cover5201179

Cap5207023




Step 3 Remove four screws M3x6 Remove cover #5201178


Cover5201178



Step 4 Remove screw M3x6, flat washer M3 and lock washer M3 Remove cover #5201179




Latch Lever8203927




Disassembly Recycling Cassette (0100449)

Step 1 Disconnect cable #0500109 from board Remove two screw M3x4 and two springs #5409096 Remove cable #0500109

Spring5409096


Screw M3x4, Phillips8201536

Step 2

Disconnect flat cable #0600018 from boards Remove cable #0600018

Flat Cable0600018



Step 3 Disconnect cassette CPU board from cable Remove tree screw M3x4 Remove cassette CPU board and insulator

Cassette CPU board0401042


Insulator5810055

Step 4 Remove cassette sensor board

Cassette sensor board0401041



Step 5 Remove gear #5203099

Gear5203099

Step 6 Remove screw M2.5x8 and lock washer M2.5 Remove connector #5308180 and springs Remove guide #0200164

Guide assembly0200164

Spring5409094-01

Connector5308180

Spring5409094





Step 7 Remove two retaining rings and two gears #5203112 Remove gears #5203113 and ##5203114 Remove two bearings #5204025 and shaft assembly


Bearing5204025


Gear5203114

Gear5203112

Gear5203112

Gear5203113

Step 8 Remove gear #5203097

Gear5203097



Step 9 Remove two retaining rings and two bearings #5204025 Remove shaft assembly

Cover Assembly0100420

Shaft assembly0300191-01


Bearing5204025



Step 10 Remove two screws M3x6, lock washer M3 and spring Remove latch assembly

Latch assembly0100421



Spring5409095

Step 11

Remove retaining ring and gear #5203069

Gear5203069




Step 12 Remove two screws M2x6, two flat washer M2 and two washers W-64F Remove drive assymbly #0300030 and dispenser #521001

Dispenser5210011





Step 13 Remove retaining ring and bearing Remove shaft assembly

Bearing5204042-02





Step 14 Remove bearing #5204042-02 Remove two clicks and shaft assembly #0300213-01 Remove retaining ring and two bearing #5204025 Remove shaft assembly #0300218 Remove wire saddle Remove shaft assembly #0300213

Bearing5204042-02


Wire Saddle5205083


Bearing5204025


Click5206027


Step 15 Remove retaining ring and two bearing #5204025 Remove shaft assembly #0300217


Bearing5204025




Step 16 Remove retaining ring and gear


Gear5203096

Step 17

Remove gear

Gear5203054



Step 18 Remove retaining ring and thrust washer Remove gear #0300174 bush and washer Remove bearings and shaft assembly


Bearing5204025


Thrust washer5110066

Gear Assembly0300174

Bush5204044

Washer5110067

Step 19

Remove gear

Gear5203063



Step 20 Remove two screws M2.5x25 and two lock washers Remove drive assembly






VAULT



Exploded view of Vault Assembly (0100399 0100399-01).

Housing Assembly0100398(-01)

Holder5202130

Pressure Spring5409100

Case5201127(-01)

MB cassette label5900135


0100

399

0100

399-

01

0100398 Housing Assembly 1 BX14.10.000 0100398-01 Housing Assembly 1 BX14.10.000-01 5202130 Holder 1 1 BX14.00.001 5201127 Case 1 BX14.50.001 5201127-01 Case 1 BX14.50.001-01 5409100 Pressure Spring 1 1 BX61.00.002 5900135 MB cassette label 1 1



Exploded view of Housing Assembly (0100398, 0100398-01).

Latch5206024

Spring5409093

Shaft5308175

Cover5201128 (-01)

Spring5409092

Housing5201126

Roller5204063

Shaft5308176

Spring5409077-01

Spring5409077

Light Guide5205014


0100

398

0100

398-

01

5409092 Spring 2 2 BX14.00.002 5308175 Shaft 2 2 BX14.00.003 5201126 Housing 1 1 BX14.10.001 5308176 Shaft 1 1 BX14.10.003 5409093 Spring 1 1 BX14.10.004 5206024 Latch 1 1 BX14.10.005 5201128 Cover 1 BX14.50.002 5201128-01 Cover 1 BX14.50.002-01 5409077-01 Spring 1 1 BX81.10.005-01 5409077 Spring 1 1 BX81.10.005 5204063 Roller 2 2 BX81.10.006 5205014 Light Guide 1 1 VU01.06.004



Disassembly of Vault Assembly (0100399, 0100399-01)

STEP 1 Remove case with holder and pressure spring by releasing the latches

Housing Assembly0100398(-01)

Holder5202130


Case5201127(-01)



STEP 2 Remove holder

Holder5202130


Case5201127(-01)



STEP 3 Remove pressure spring


Case5201127(-01)



Disassembly of Housing Assembly (0100398, 0100398-01)

STEP 1 Remove light guide

Light Guide5205014



STEP 2 Pull out two shafts Remove cover and two springs

Shaft5308175

Cover5201128 (-01)

Spring5409092



STEP 3 Pull out shaft Remove two spring and two roller

Roller5204063

Shaft5308176 Spring

5409077-01

Spring5409077



STEP 4 Remove latch by releasing the catches

Latch5206024

Spring5409093

Housing5201126

Push

B2B 60MULTI-WIDTH BILL RECYCLEROperation and Service ManualPart 2. Testing and Repair Rev 1.1Table of ContentsMulti-width Bill Recycler 3Whole assembly 3Bill Recycler MB07 5Exploded view of Bill Recycler MB07 Assembly 5Exploded view of Main Body (0100439) 5Exploded view of Chassis Assembly (0100461) 5Exploded view of Upper Guide Assembly (0200079) 5Exploded view of Lower Guide Assembly (0200122) 5Exploded view of Inner Guide Assembly (0200121-20) 5Exploded view of Outer Guide Assembly (0200119-20) 5Tools required: 5Disassembly MB07 with Panel 0100460 5Disassembly Main Body Assembly 5Disassembly Chassis Assembly 5Disassembly Outer guide Assembly 5Disassembly Inner Guide Assembly 5Disassembly Upper guide Assembly 5Recycling cassette 5Whole Assembly 5Exploded view of Recycling Cassette Assembly (0100449) 5Disassembly Recycling Cassette (0100450) 5Disassembly Recycling Cassette (0100449) 5Vault 5Exploded view of Vault Assembly (0100399 0100399-01). 5Exploded view of Housing Assembly (0100398, 0100398-01). 5Disassembly of Vault Assembly (0100399, 0100399-01) 5Disassembly of Housing Assembly (0100398, 0100398-01) 5MULTI-WIDTH BILL RECYCLERWhole assembly

Part ID #DescriptionMMB-3117MMB-33170100462MB0711MB07.00.000100450Recycling Cassette11MB07.70.0000100399-01Vault Assembly11BX14.00.000-010100460Panel assembly1MB07.15.020Coin-proofBezels5201037Spacer1SM01.15.0110500160Cable Assembly1MB07.10.4008201538Screw M 3x4, Phillips, PanHead, ZI118203002Lock Washer M3 InternalTooth, Zinc118102001Snap Rivet Richco SR-3055B RMS#21330100290Panel Assembly1MM01.15.100OrdinaryBezels0404012-01.01Indicator's Plate Assembly1VU03.71.000-01.010500035Cable Assembly1FL04.05.3008201538Screw M 3x4, Phillips, PanHead, ZI118203002Lock Washer M3 InternalTooth, Zinc118203334Lock Washer M2.5 Internal Tooth, Zinc18204001Tapping Screw #3x3/8'', Phillips, PAN Head, Zi18102001Snap Rivet Richco SR-3055B RMS#2133BILL RECYCLER MB07Exploded view of Bill Recycler MB07 Assembly

Part IDDescriptionQty.0100461Chassis Assembly1MB07.18.0000100458Main Body Assembly1MB07.19.0000100439Main Body1MB07.23.0000200079Upper Guide Assembly1VU02.07.0000200122Lower Guide Assembly1MM01.22.0000200121-20Inner Guide Assembly1MM01.23.000-200200119-20Outer Guide Assembly1MM01.24.000-200405088Memory Card Board1MB05.59.0000500159Cable Assembly1MB07.10.3005308047-01Shaft1FL04.05.005-015201138Cover1MM01.00.007-015201137Cover1MM01.00.008-015201131Cover1MB05.00.0125409002Spring1ST01.00.0195409002-01Spring1ST01.00.019-018102001Snap Rivet Richco SR-3055B RMS#2138201538Screw M3x4, Phillips, Pan Head, ZI38201934Screw M3x10, Phillips, Pan Head, ZI58201000Screw M3x6, Phillips, Pan Head, ZI28201A14Screw M4x6, Phillips, Pan Head, ZI18203002Lock Washer M3 InternalTooth, Zinc58204001Tapping Screw #3x3/8'', Phillips, PANHead, Zi 428203003#8 Lock Washer (M4), Int/T Zn1Exploded view of Main Body (0100439)

Part IDDescriptionQty.0300182Levers Assembly1MB05.11.0000500151Cable Assembly1MB05.23.2000100438Main Body1MB07.23.1005409066-02Spring1SM01.15.022-028201538Screw M3x4, Phillips, Pan Head, ZI4Exploded view of Chassis Assembly (0100461)

Part IDDescriptionQty.0300052-23Drive Assembly1FL04.20.000-230300030-01Drive Assembly 1FL08.05.400-010300139-01Shaft Assembly 3MB05.18.200-010300140-01Shaft Assembly 1MB05.18.300-010500200Cable 1MB07.10.1000500153Cable Assembly 1MB07.10.2000100418Chassis assembly 1MB07.18.1000401046CPU Board 1MB07.51.3100500120-03Cable 1MM01.10.100-030500120-04Cable 1MM01.10.100-040300129-01Drive Assembly 1MM01.14.000-010300128-02Shaft Assembly 1MM01.18.200-020300127Shaft Assembly 1MM01.18.3000405079MM57 Entrance Board 1MM01.57.0000300079Shaft Assembly 1VU02.10.2000300080-01Shaft Assembly 1VU02.10.300-010200085Lip Assembly 1VU02.10.4000200086Lip Assembly 1VU02.10.5000300081-01Shaft Assembly 1VU02.10.600-015204042-02Bearing 5BB01.51.006-025203022Gear 1FL08.05.2015210011Dispenser 1FL08.05.2025204023Bearing 2FL08.05.2035203023Gear 1FL08.05.2445203102Gear 3MB05.18.0035203071Gear 1MM01.00.0105203069Gear 5MM01.00.0115203070Gear 1MM01.00.0125204025Bearing 6VU01.05.0015203046Gear 1VU02.10.0015203047Gear 4VU02.10.0025203048Gear 1VU02.10.003Part IDDescriptionQty.8202939Hex Nut M2.5, ZI 48203013Washers W-64F, Spaenaur 28203923Flat washer M2 28203334Lock Washer M2.5Internal Tooth, Zinc48102003Nylon Push Rivet SR-3055B48201032Screw M2x6 with NYLOK BLUE PATCH 28201933Screw M2.5x25, Phillips, Pan Head, ZI48201538Screw M3x4, Phillips, Pan Head, ZI 18201934Screw M3x10, Phillips, Pan Head, ZI 48203960Retaining Ring #D1500-2.3 138203920Retaining Ring #D1500-3.2 18214010Richco Mount Wire Saddle MBHWSSE1-1-0128412006Lubricant Super Lube with Syncolon (PTFE) 0,5gExploded view of Upper Guide Assembly (0200079)

Part IDDescriptionQty.5202063Upper guide1VU02.07.0015205039Light guide1VU02.07.0025205014Light guide1VU01.06.0045308033Shaft3SM01.00.0245204031Roller3SM01.00.0255109012Flat spring3SM01.00.0268412006Super Lube with Syncolon (PTFE)0.1gExploded view of Lower Guide Assembly (0200122)

Part IDDescriptionQty.5205054Light Guide 2MM01.00.0065205034Light Guide 2SB06.0025202064Lower Guide1VU02.08.001Exploded view of Inner Guide Assembly (0200121-20)

Part IDDescriptionQty.0200120-01Inner Guide Assembly1MM01.23.100-010402054Optical Sensor Board1MB07.53.3008204001Tapping Screw #3x3/8'', Phillips, PAN Head, Zi2Exploded view of Outer Guide Assembly (0200119-20)

Part IDDescriptionQty.0200118-36Outer Guide1MM01.24.100-3604030025-02Magnetic Sensor Board1MM01.52.000-025101204Latch1MM01.00.0095409075Spring1MM01.00.0215308033Shaft4SM01.00.0245204031Roller4SM01.00.0255109012Flat spring4SM01.00.0265308060Pin1VU02.04.0038203960Retaining Ring #D1500-2.3 28204001Tapping Screw #3x3/8, Phillips, PANan Head, Zi48412006Lubricant Super Lube with Syncolon (PTFE) 0,2gTools required:

Flat screwdriver Torque screwdriver Philips screwdriver #1 Hex nut wrench (5.5 mm) Tweezers Hook Applicator Tools for DIN6799 #877324, Applicator Tool for VU01.05.001Disassembly MB07 with Panel 0100460

Step 1 Remove screw M4x6 and lock washer M4Step 2 Remove push rivet #8102003 Remove cover by releasing the latches Remove spacerStep 3 Remove tree push rivets #8102001 Lift panel #0100460, disconnect cables #0500160 and #0500153 Remove panelStep 4 Remove screw M3x4 and lock washer M3 Remove cable #0500160Step 5 Remove two snap rivets #8102001 Remove cover, upper guide assembly and springStep 6 Remove cover #52001137 by releasing the latches Disconnect cable #0500120-03 Remove outer guide assembly by releasing the latches Remove inner guide assembly Remove two screws M3x6 and two washers M3 Remove shaft #5308047-01 Remove lower guide assembly Remove tree screws M3x6 and tree washers M3 Remove main body assemblyStep 7 Remove two tapping screws #8204001 Remove memory card board and cable #0500159Step 8 Remove tree screw M3x10 Remove chassis assembly Disassembly Main Body Assembly

Remove two screws M3x4 and cable assymbly Remove two screws M3x4, lever assembly and springDisassembly Chassis Assembly

Step 1 For removal of shaft assembly previously remove bearings by pressing on the latches For removal of gears previously remove retaining ringsWhen assembling gears have to rotate with no resistanceWhen assembling, add Super Lube with Syncolon (PTFE) lubricant to all bearings and gearsStep 2 Remove four push rivet, two bearings #5204023 and lip assembly Remove two bearings #5204025 and shaft assembly #0300079 Remove bearing #5204025 and shaft assembly #0300080 Remove two screws M2.5x25, two lock washers 2.5 and drive assymbly #0300052-23 Remove two screws M2x6, two flat washer M2 and two washers W-64F Remove drive assymbly #0300030 and dispenser #521001 Remove gear #5203071 Remove two screws M2.5x25, two lock washers 2.5 and two hex nuts M2.5 Remove drive assymbly #0300129-01Step 3 Remove cable #0500200 disconnecting it from cpu and entance boards Remove cable 0500120-03 disconnecting it from cpu board and take off from wire saddled #8214010 Remove cable 0500120-04 disconnecting it from cpu board and take off from wire saddled #8214010 Remove cable 0500153 disconnecting it from cpu board and take off from wire saddled #8214010 Remove gear #5203071 Remove four screw M3x8 and cpu board Remove screw M3x4 and entrance boardDisassembly Outer guide Assembly

Step 1 Remove four tapping screw #8204001 Remove magnetic sensor board Remove two retaining rings and extract pin, spring and latch Remove four flat spring and extract four rollers with shaftsStep 2 Remove tree lens by pressing on the latches Remove holder and light guideDisassembly Inner Guide Assembly

Step 1 Remove two tapping screw #8204001 Remove optical sensor boardStep 2 Remove tree lens by pressing on the latches Remove light guide #5205014 by releasing the latches Extact light guides #5205038 and #5205047 Remove eyelet pressing down on itDisassembly Upper guide Assembly

Step 1 Remove tree flat spring and extract tree rollers with shafts Remove light guide #5205039 and light guide #5205014RECYCLING CASSETTEWhole Assembly

Part IDDescriptionQty.0100449Recycling Cassette1MB07.71.0005207023Cap1MB05.60.0055207025Cap1MB07.60.0055201177Cover1MB07.60.0015201178Cover1MB07.70.0025201179Cover1MB07.70.0035206037Latch Lever1MB07.70.0048203927Flat washer M318203002Lock Washer M3 Internal Tooth, Zi18201000Screw M3x6, Phillips, Pan Head, ZI98412006Lubricant Super Lube with Syncolon (PTFE) 0,1gExploded view of Recycling Cassette Assembly (0100449)

Part IDDescriptionQty.0500109Cable Assembly1BB01.58.2000300052-25Drive Assembly1FL04.20.000-25300030-01Drive Assembly10FL08.05.400-010600018Flat Cable1MB05.60.6300300218Shaft Assembly1MB07.61.3400300217Shaft Assembly1MB07.61.3600300194Shaft Assembly1MB07.61.4000300174Gear Assembly1MB05.61.5100401041Cassette sensor board1MB07.60.5200100421Latch assembly1MB07.61.6000300181Shaft Assembly1MB07.61.7000300191-01Shaft assembly1MB07.61.750-010200164Guide assembly1MB07.61.8000100420Cover Assemb1MB07.61.9000401042Cassette CPU boar1MB07.70.5100100448Chassis Assembly1MB07.71.1000300213Shaft Assembly1MB07.71.2000300207-01Shaft Assembly1MB07.71.200-010300211Shaft Assembly1MB07.71.500Part IDDescriptionQty.5204042-02Bearing2BB01.51.006-025204044BUSH1BB01.52.0045110066THRUST WASHER1BB01.52.0055110067WASHER1BB01.52.0065203054GEAR1BB01.52.0075203063GEAR1BB01.77.0035210011Dispenser1FL08.05.2025203077Gear cluster1LV01.18.0075203096Gear1MB05.61.0045203097Gear1MB05.61.0055409094Spring1MB05.61.0065409094-01Spring1MB05.61.006-015409095Spring1MB05.61.0075203112Gear2MB05.61.0115203113Gear1MB05.61.0125203114Gear1MB05.61.0135206027Click2MB05.61.2125308180Connector1MB07.61.0015409096Spring2MB05.61.0085203099Gear1MB07.61.7025810055Insulator1MB07.71.0095205083Wire Saddle1MB07.71.0115203069Gear1MM01.00.0115204025Bearing10VU01.05.0018203923Flat washer M228203334Lock Washer M2.5 Internal Tooth,Zinc48203002Lock Washer M3 Internal Tooth, Zinc28203960Retaining Ring # D1500-2.3 68203920Retaining Ring # D1500-3.2 58201032Screw M2x6 with NYLOK BLUE PATCH 28201016Screw M2.5x8, Phillips, Pan Head, ZI 28201933Screw M2.5x25, Phillips, Pan Head, ZI 28201538Screw M3x4, Phillips, Pan Head, ZI 68201000Screw M3x6, Phillips, Pan Head, ZI 28203013 Washers W-64F, Spaenaur 28412006Lubricant Super Lube with Syncolon (PTFE) 0,4gDisassembly Recycling Cassette (0100450)

Step 1 Remove cover by releasing the latchesStep 2 Remove cap by releasing the latches Remove four screws M3x6 Remove cover #5201179Step 3 Remove four screws M3x6 Remove cover #5201178Step 4 Remove screw M3x6, flat washer M3 and lock washer M3 Remove cover #5201179Disassembly Recycling Cassette (0100449)

Step 1 Disconnect cable #0500109 from board Remove two screw M3x4 and two springs #5409096 Remove cable #0500109Step 2 Disconnect flat cable #0600018 from boards Remove cable #0600018Step 3 Disconnect cassette CPU board from cable Remove tree screw M3x4 Remove cassette CPU board and insulatorStep 4 Remove cassette sensor board Step 5 Remove gear #5203099 Step 6 Remove screw M2.5x8 and lock washer M2.5 Remove connector #5308180 and springs Remove guide #0200164Step 7 Remove two retaining rings and two gears #5203112 Remove gears #5203113 and ##5203114 Remove two bearings #5204025 and shaft assemblyStep 8 Remove gear #5203097Step 9 Remove two retaining rings and two bearings #5204025 Remove shaft assemblyStep 10 Remove two screws M3x6, lock washer M3 and spring Remove latch assemblyStep 11 Remove retaining ring and gear #5203069Step 12 Remove two screws M2x6, two flat washer M2 and two washers W-64F Remove drive assymbly #0300030 and dispenser #521001Step 13 Remove retaining ring and bearing Remove shaft assemblyStep 14 Remove bearing #5204042-02 Remove two clicks and shaft assembly #0300213-01 Remove retaining ring and two bearing #5204025 Remove shaft assembly #0300218 Remove wire saddle Remove shaft assembly #0300213Step 15 Remove retaining ring and two bearing #5204025 Remove shaft assembly #0300217Step 16 Remove retaining ring and gearStep 17 Remove gearStep 18 Remove retaining ring and thrust washer Remove gear #0300174 bush and washer Remove bearings and shaft assemblyStep 19 Remove gearStep 20 Remove two screws M2.5x25 and two lock washers Remove drive assemblyVAULTExploded view of Vault Assembly (0100399 0100399-01).

Part ID #Description01003990100399-010100398Housing Assembly1BX14.10.0000100398-01Housing Assembly1BX14.10.000-015202130Holder11BX14.00.0015201127Case1BX14.50.0015201127-01Case1BX14.50.001-015409100Pressure Spring11BX61.00.0025900135MB cassette label11Exploded view of Housing Assembly (0100398, 0100398-01).

Part ID #Description01003980100398-015409092Spring 22BX14.00.0025308175Shaft 22BX14.00.0035201126Housing 11BX14.10.0015308176Shaft 11BX14.10.0035409093Spring 11BX14.10.0045206024Latch11BX14.10.0055201128Cover 1BX14.50.0025201128-01Cover 1BX14.50.002-015409077-01Spring 11BX81.10.005-015409077Spring 11BX81.10.0055204063Roller 22BX81.10.0065205014Light Guide 11VU01.06.004Disassembly of Vault Assembly (0100399, 0100399-01)STEP 1

Remove case with holder and pressure spring by releasing the latches STEP 2

Remove holder STEP 3

Remove pressure spring Disassembly of Housing Assembly (0100398, 0100398-01)STEP 1

Remove light guide STEP 2

Pull out two shafts Remove cover and two springs STEP 3

Pull out shaft Remove two spring and two rollerSTEP 4 Remove latch by releasing the catches

MB07 Service&Repair Manual

Documents

Transcript of MB07 Service&Repair Manual