MB L1 Training Materials
description
Transcript of MB L1 Training Materials
MB L1 Training Materials
VER 2.0
OverviewOverview
Chapter 1. Testing flow chart…………………............P3~5 Chapter 2. MB component introduction………….…P6~20 Chapter 3. Customer Induced Damage (CID)........P21~50 Chapter 4. ASUS Testing package contents……..P51~58 Chapter 5. Pretest operate description……………P59~75 Chapter 6. Test program introduction……………..P76~90 Chapter 7. BIOS Update Instruction……………....P91~92 Chapter 8. WTP…………………………………… P93~94
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:RENEW
Chapter 1
Testing Flow Chart
1. Pretest Flow Chart1. Pretest Flow Chart
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Visual InspectionCID check
Visual InspectionCID check
Rework (ARN) CheckRework (ARN) Check
Turn OFF Power supplyRemove all test devices.
Plug in Cpu,Ram,port80Check post code has passed CPU& Memory.
Plug in CPU voltage test tool on the CPU socket.Measure CPU voltage (Vcore)
Plug in CPU voltage test tool on the CPU socket.Measure CPU voltage (Vcore)
Plug all test tools, run Freedos test program.
Plug all test tools, run Freedos test program.
Windows OSWindows OS
Return to CID process
Return to CID process
R
RR
R
R Means Return to RMA or Pass to Repair Engineer.
R
ARN: Abnormal Request Notice
2. Final Test Flow Chart2. Final Test Flow Chart
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Plug all test tools, run ASUS test program.
Plug all test tools, run ASUS test program.
Windows OS TestWindows OS Test
Visual inspection
(OQC)
Visual inspection
(OQC)
Rework Check(ARN)
Rework Check(ARN)
Return to engineer repair again, if can’t repair, pass to exchange flow.
Finished, pass to next station
OQC: Output Quality Control
Chapter 2MB Component Introduction
Input / Output DevicesInput / Output Devices
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Get familiar with PCGet familiar with PC
PC consists of: Input/Output Devices PC System
– Motherboard– CPU– CPU cooler– DIMM (memory)– Cables (IDE, SATA, floppy, COM, etc.)– PSU (switching power supply)– Add-on cards (VGA, audio, LAN, modem, SCSI, TV-
Tuner, video capture, etc.)– System fans
Storage Devices – Externally-accessible (External SATA, USB)– Internal
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Inside the PC CaseInside the PC Case
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DVD/CD/RWDVD/CD/RW
Hard DiskHard Disk
Power Power SupplySupply
System System FansFans
MotherboardMotherboard
CPUCPUMemoryMemory
Add-on Add-on cardscards
CablesCables
MB Socket typeMB Socket type
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Different socket type
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Different Type of CPU
Intel MB Socket typeMB Socket type
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Intel
Different Type of CPU
Socket 478
MB Socket typeMB Socket type
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AMD
Different Type of CPU
Socket 754 AM2 AM3
754 939 940 938(AM3)
MB Socket typeMB Socket type
Motherboard ComponentsMotherboard Components
Motherboard is composed of: PCB : printed circuit board chipsets : North bridge + South bridge internal connectors (CPU, memory, floppy, IDE, power, add-on cards, etc.) external connectors (USB, PS/2 keyboard & mouse, RJ-45 LAN, parallel
(line printer), serial (COM), game/MIDI, audio I/O, etc) headers (fans, audio input, LED, switch, USB, WOL, WOR, thermal sensor, etc) BIOS (Basic Input/Output System) ICs, Resistors, Capacitors, Inductors, MOSFET, Battery jumpers / DIP switches (host-bus frequency, CPU multiplier, etc.) Others
All these on-board components could be split into two categories: SMT (surface mount technology, or SMD – surface mount device) DIP (dual in-line pin) packages
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IntroductionsIntroductions
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NB
SB
SIOBIOS
High-speedNorth-Bridge:
•CPU•Memory•AGP/PCIe
Mid-speedSouth-Bridge:
•PCI, PCIe•IDE/SATA•USB
Low-speedLPC Super I/O:
•KB/MS/FDD•COM/LPT•ROM
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Component Introduction
Front Panel
Audio Controller
GB LAN Controller
USB3.0 Controller
South Bridge
North Bridge
BIOS
IDE Controller
ATX 12V CON
VCORE Regulator
Super I/O
Component Introduction-1Component Introduction-1
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Component Introduction
Front Panel
PCI PCI-EX4 PCI-EX1
Audio CD_IN
IE 1394 CON
USB CON
PCI-EX16
SATA 6Gb/s
Power Button CON
ATX 12V CON
CPU Socket
Memory Slot
Core Locker
ATX Power CON Turbo KeyMemory OKSwitch
COM IDE CONSATA
Fan CON
Component Introduction-2Component Introduction-2
Component Introduction-3Component Introduction-3
1.Parallel port 2.IEEE 1394a port 3.LAN(RJ45) port 4.Rear speaker out port (Gray) 5.Side speaker out port (Black) 6.Line in port (Light blue) 7.Line out port (Lime) 8.Wireless Lan antenna port 9.Wireless Lan led
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10.Microphone port (Pink) 11.Center/Subwoofer port
(Yellow/Orange) 12.USB2.0 port 3&4 13.USB2.0 port 1&2 14.Optical S/PDIF out port 15.Coaxal S/PDIF out port 16.PS/2 Keyboard port
(Purple) 17. PS/2 Keyboard port
(Green)
Component Introduction-4Component Introduction-4
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1.PS/2 keyboard/mouse combo port
2.Video Graphics adapter (VGA) Port
3.USB2.0 port 3&4 4.LAN port 5.Rear speaker out port (Black) 6.Center/Subwoofer port 7.Line in port (Light blue) 8.Line out port (Lime) 9.Microphone port (pink)
10.Side Speaker out port(gray)
11.USB 2.0 port 1 & 2 12.IEEE 1394a port 13.External SATA port 14.DVI port 15.HDMI port 16.Optical S/PDIF Out port 17.USB 2.0 port 5&6
1.USB2.0 port 1&2 2.Optical S/PDIF out port 3.HDMI transmission port 4.VGA transmission port 5.External SATA port 6.IEEE 1394a port 7.USB3.0 port 8.Rear speaker out port (Gray) 9.Microphone port (Pink)
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1 2 3 4 5 6 87 9
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121317 16 15 1418
10.Line out port (Lime) 11. Line in port (Light blue) 12.Side speaker out port (black) 13.Center/Subwoofer port(Orange) 14.LAN (RJ45) port 15.USB2.0 port 3&4 16.DVI transmission port 17. DP transmission port 18. PS/2 Keyboard/Mouse combo port
Component Introduction-5Component Introduction-5
Chapter 3Customer Induced Damage (CID) Criteria
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CID OutlineCID Outline1. PCB Trace Scratched
2. PCB Broken
3. 3. Damaged capacitors, resistors, inductors, small passive components, socket, etc.
4. PCB & Component Oxidation
5. PCB Burned
6. Component Burned
7. Missing Component
8. Dirt
9. S/N Label Damaged
10. CID & O.O.W. service process flow chart
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1-1 PCB Trace Scratched1-1 PCB Trace Scratched
Figure 1. Figure 2.
Figure 3. Figure 4.
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1-2 PCB Trace Scratched1-2 PCB Trace Scratched
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
PCB Trace Scratched [Figure 1~6]
Less than 2 lines and PCB no broken inside Accepted - Charge Charge
More than 3 lines or PCB broken inside
Rejected - - -
More than 3 lines or PCB broken inside (If customer request)
- Accepted Charge Charge
Figure 5. Figure 6.
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1-3 PCB Trace Scratched1-3 PCB Trace Scratched
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
PCB Trace Scratched [Figure 7~8]
Less than 2 lines and PAD no broken Accepted - Charge Charge
More than 3 lines or PAD broken
Rejected - - -
More than 3 lines or PAD broken (If customer request)
- Accepted Charge Charge
Figure 7. Figure 8.
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2-1 PCB Broken2-1 PCB Broken
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
PCB Broken [Figure 9~10]
The broken part already destroy PCB
Rejected - - -
Figure 9. Figure 10.
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2-2 PCB Broken2-2 PCB Broken
Figure 11. Figure 12.
Figure 13. Figure 14.
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
PCB Broken [Figure 11~14]
Only a bit broken in the edge of PCB, but no Trace broken. And
didn’t impact on the circuit's electrical
performance.
Accepted - - -
PCB Broken [Figure 15~16]
If the broken part has impact on the circuit’s electrical performance.
Rejected - - -
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2-2 PCB Broken2-2 PCB Broken
Figure 15. Figure 16.
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3-1 Damaged 3-1 Damaged components,socket,etc.components,socket,etc.
Figure 17. Figure 18.
Figure 19. Figure 20.
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3-2 Damaged 3-2 Damaged components,socket,etc.components,socket,etc.
Figure 21. Figure 22.
Figure 23. Figure 24.
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Damaged Component [Figure 17~26]
If only few impacted broken components slightly and PCB is ok without any broken
Accepted - Charge Charge
If it’s serious impacted or PCB broken more than 3 lines
Rejected - - -
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3-3 Damaged 3-3 Damaged components,socket,etc.components,socket,etc.
Figure 25. Figure 26.
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3-4 Damaged 3-4 Damaged components,socket,etc.components,socket,etc.
Figure 27.
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Damaged Component
[Figure 27]
If only few damaged components slightly and PCB is ok without any broken
Accepted - Free Charge
Socket 478, 940, 939, Socket 478, 940, 939, 754, 478, 604, 462, etc.754, 478, 604, 462, etc.
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Lost Protective Cover
[Figure 28]
The protective cover is removed by customer
Accept - Charge Charge
Socket Pin Damaged
[Figure 29]
The pin inside socket is damaged by customer
Accept - Charge Charge
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3-5 Damaged 3-5 Damaged components,socket,etc.components,socket,etc.
Figure 28. Figure 29.
LGA775, 771
Socket F etc.
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4-1 PCB & Component Oxidation4-1 PCB & Component Oxidation
Figure 30. Figure 31.
Figure 32. Figure 33.
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4-2 PCB & Component Oxidation4-2 PCB & Component Oxidation
Figure 34. Figure 35.
Figure 36. Figure 37.
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4-3 PCB & Component Oxidation4-3 PCB & Component Oxidation
Figure 38. Figure 39.
Figure 40. Figure 41.
Damage CommentsRepa
irExchange
In-Warranty
Out-Warranty
PCB Oxidation [Figure 30~36]
If the PCB is verified as user’s faulty. e.g. a. Customer repaired by themselves and use wrong way to clear to get the oxygenation. b. splash by water.
Rejected
- - -
If it’s verified as ASUS’s faulty - Accepted Free Charge
Component Oxidation
[Figure 37~41]
If only component oxidation and PCB is ok without any oxidation and verified as user’s faulty.
Accepted
- Charge Charge
If only component oxidation and PCB is ok without any oxidation and verified as ASUS’s faulty.
Accepted
- Free Charge
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4-4 PCB & Component Oxidation4-4 PCB & Component Oxidation
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5-1 PCB Burned5-1 PCB Burned
Figure 42. Figure 43.
Figure 44. Figure 45.
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5-2 PCB Burned5-2 PCB Burned
Figure 46. Figure 47.
Figure 48. Figure 49.
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5-3 PCB Burned5-3 PCB Burned
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
PCB Burned [Figure 42~48]
If M/B PCB is burned. Non-CID
- Accepted Free Charge
If the PCB is burned as user’s faulty. e.g. a. Customer repaired by themselves. b. splash by water.
- Accepted Charge Charge
PCB Burned [Figure 49]
If gold finger of the card is burned. e.g. Customer wrong to plug in the video card.
Rejected - - -
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6-1 Component Burned6-1 Component Burned
Figure 50. Figure 51.
Figure 52. Figure 53.
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6-2 Component Burned6-2 Component Burned
Damage Comments Repair ExchangeIn-
WarrantyOut-Warranty
Component Burned
[Figure 50~55]
For general Accepted - Free Charge
If it’s very obvious as user’s faulty
Accepted - Charge Charge
Figure 54. Figure 55.
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7-1 Missing Component7-1 Missing Component
Figure 56. Figure 57.
Figure 58. Figure 59.
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7-2 Missing Component7-2 Missing Component
Figure 60. Figure 61.
Figure 62. Figure 63.
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7-3 Missing Component7-3 Missing Component
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Missing Component
[Figure 56~63]
For general, if missing less than 3 components by user
Accepted - Charge Charge
Missing Component [Figure 64]
If the PCB or PAD is destroyed by user or missing BGA components
Rejected - - -
Figure 64.
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Missing ComponentMissing Component
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Missing Component
[Figure 65]Missing Heat Sink Accepted - Charge Charge
Figure 65.
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8-1 Dirty8-1 Dirty
Figure 66. Figure 67.
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
Dirt [Figure 66~67]
For general, if the board is dirt and doesn't influence function. We will clean it.
Accepted - - -
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9-1 S/N Label Damaged9-1 S/N Label Damaged
Figure 68 . Figure 69.
Figure 70. Figure 71.
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9-2 S/N Label Damaged9-2 S/N Label Damaged
Damage Comments Repair ExchangeIn-
WarrantyOut-
Warranty
S/N Label Damaged
[Figure 68]
No S/N or the S/N can’t be seen clearly whether it is in warranty.
Rejected - - -
S/N Lable Damaged
[Figure 69~71]
S/N was damaged, but recognize it is in warranty. If can’t be repaired, it would be Returned to Customer.
Accepted - free -
OUT-OF-WARRANTY & CID REPAIR SERVICE PROCESS FLOW
ALSS CUSTOMER
Visual Inspection
OOW/CI D?
Send evidence to Customer
YES
Agree?
OOW/CID Charge Classification
Customer Complaint Process
OOW/CI D?
Repair / Return
Inform Customer
YES
NO
YES
NO
NO
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ASUS Authorized Service Side
Chapter 4
ASUS Testing Package
ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page 1(70R-R00000030) –Page 1
No. PART NUMBER FIXTURE NAME AMOUNT PHOTO
1 80-C1G002-0202 ENG_PRT 1
2 70-C1OG10-01 COM PORT-1 1
3 14-000012220CABLE USB 2PORT+GAME PORT
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4 80-C1G024-0100 ENG_GPORT_A 1
5 60R-R0000030STEREO TEST CABLE 4P
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ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page 2(70R-R00000030) –Page 2
No. PART NUMBER FIXTURE NAMEAMOUN
TPHOTO
6 22-210005890USER MANUAL AND TEST PROGRAM
1
7 60R-R00LA1000 LAN TOOL (10/100M) 2
8 16-300019840LAN LOOPBACK (1G)
2
9 22-060000210 CABLE 20P IDC 1
10 80-C1OG15-0303 SWBO-ASUS 153
ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page 3(70R-R00000030) –Page 3
No.
PART NUMBER FIXTURE NAME AMOUNT PHOTO
11 60R-R0000050SOCKET462 VOLTAGE TOOL
1
12 60R-R0000070SOCKET478 VOLTAGE TOOL
1
13 60R-R0000250SOCKET 754 VOLTAGE TOOL
1
14 60R-R0000260 SOCKET 940 VOLTAGE TOOL
1
15 60R-R0000340 LGA 775 VOLTAGE TOOL
1
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ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page 4(70R-R00000030) –Page 4
No. PART NUMBER FIXTURE NAME AMOUNT PHOTO
16 60R-R0000320SOCKET 939 VOLATGE TOOL
1
17 70R-M00SP1100AM2 VOLTAGE TOOL
1
18 16-T105808584PIN ANTI FAULT LINE
1
19 80-C1G204-0103 SPDIF CARD 1
20 80-C1G051-0300 ENG_FB PORT80M 1
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ASUS Testing Package Contents ASUS Testing Package Contents (70R-(70R-R00000030) –Page 5R00000030) –Page 5
No. PART NUMBER FIXTURE NAME AMOUNT PHOTO
21 16-T10590089AUDIO CABLE (8Pin Audio Cable )
1
22 16-T10550508 ASUS TEST DISC 1
23 80-C1G218-0103TDC_EZUSB R1.03
10
24 22-060000050 USB CABLE A-B L:3FT 10
25 16-T10460136 USB 2 PIN CABLE 1
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ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page (70R-R00000030) –Page 66
No. PART NUMBER FIXTURE NAME AMOUNT PHOTO
26 14-000500010USB CABLE 4PORT,W/B
2
27 80-C1T12A-0101 PCI-1394E CARD 1
28 14-0110000601394 CABLE 6P/4P EXT
1
29 14-0110010601394 CABLE 6P/6P EXT
1
30 60R-R001R1001 IR FIXTURE 1
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ASUS Testing Package ContentsASUS Testing Package Contents(70R-R00000030) –Page 7(70R-R00000030) –Page 7
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Chapter 5
Pretest Operate Description
Pretest operate description-1Pretest operate description-1
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Visual inspection:Check if there’s any M/B broken, scratch, oxidized…...(Please refer to CID <Customer Induce Damage> standard)If any component damage after inspection, please paste arrow sticker and record on diagnostic card.
Measure RTC current:Find out the resistor (1K ohm) near the battery. Measure the voltage of resistor, the range must be between 1.0mV~10mV.
Pretest operate description-2Pretest operate description-2
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Plug in power connector (20pin or 24 pin) on Motherboard.
Some Motherboards have 4 (or 8)pin ATX extended power connector. Please also remember to plug it on.
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4
Pretest operate description-3Pretest operate description-3
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Please use CPU simulate voltage tool to measure Vcore voltage before inserting real CPU.
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Different simulate CPU voltage tool (775/939/AM2/478/462) has different reference voltage.
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Pretest operate description-4Pretest operate description-4
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Turn off Power supply and Remove CPU Test sock. Re-put real CPU into socket & lock up.
Plug CPU into CPU socket and CPU FAN 、 PWR FAN 、CHA FAN connector
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8
Pretest operate description-5Pretest operate description-5
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Plug memory (DDR2 or DDR…) into memory Slot.
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Plug in Port 80 card on Motherboard PCI Slot.
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Pretest operate description-6Pretest operate description-6
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Plug AGP/ PCI-E Graphic Card into AGP/ PCI-E slot (On board VGA just connect to VGA out connector.)
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Plug ASUS power button and turn on the power.If you find no display on the monitor please pass it to repair station.
Pretest operate description-7Pretest operate description-7
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13
Put TEST CD into CD_ ROM Drive.
TEST CD Parts Number : 22-060002570
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Plug in PS/2 KB, Mouse.
Pretest operate description-8Pretest operate description-8
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15
Plug in COM port loop back.
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Plug in Printer port loop back.
NOTE:Please plug in power connectoron printer port loop back.
Pretest operate description-9Pretest operate description-9
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Plug Lan loop back into Lan connector.
Plug Audio loop back in Audio / SPDIF/ CD_IN port for test Audio function.
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Pretest operate description-10Pretest operate description-10
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20
Plug in Floppy, Hard disc and CD_ROM on Motherboard Connector.
NOTE: Primary IDE connect hard disk Secondary IDE connect CD_ROM
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Plug all USB con with USB tester card for test USB function.
Pretest operate description-11Pretest operate description-11
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Plug SATA HDD into SATA connector NOTE:
Inside SATA HDD must have SATA.P RAID.P & NEWWIDE.P three files in side.
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Put in Diskette on Floppy Disk DriveNOTE:
The Diskette setting to write protect OFF
Write Protect OFF
Pretest operate description-12Pretest operate description-12
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Push (SWBO_ASUS) the PWR.SW switch button once will switch on the system and test motherboard function.
Enter Bios Setup Utility, Load Setup Defaults.
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Pretest operate description-13Pretest operate description-13
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Enter main menu, make sure System Clock is correct, if not please adjust to local time.
Enter boot menu, set the 1st boot priority to HDD which test program is inside..
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Pretest operate description-14Pretest operate description-14
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Save configuration changes and exit.
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Find out correct model name . For example left picture shows the model name is “P5B”.
Pretest operate description-15Pretest operate description-15
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MBB4E5
Find out correct model P/N which shows on the sticker attached on the MB.
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30
Choose correct model P/N which you want to test and execute.
Pretest operate description-16Pretest operate description-16
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Finally, you must pulg in CPU cover for each one.
Chapter 6
Test Program Introduction
Test program description-1Test program description-1
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UUID and BIOS Test:1. Check Product type2. Check BIOS Version3. Check UUID Code
Main Program Version Check:
From the beginning, our program will detect your test program version. If fail will show left picture. If OK will pass to next testing.
1
2
Test program description-2Test program description-2
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MB Type Check: Check MB type, if fail will show left picture
Confirm CPU spec & Real Time:1. Check CPU spec is the same as your real CPU.2. Check System Clock is the same as Real Time.
3
4
Test program description-3Test program description-3
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5
Check CPU Function: Check CPU internal function. (MMX/SSE/SSE2…)
6
Check Memory Size: Check memory size is the same as you installed.
Test program description-4Test program description-4
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Show LAN MAC:Check MAC is the same as MAC label.
8
7
Inquire for Flash Bios:If you want to flash BIOS, please type “Y” will flash BIOS automatically.
Test program description-5Test program description-5
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Show 1394 MAC:Check 1394 MAC is the same as 1394 MAC label.
Inquire for Write MAC:If you want to flash MAC, please type “Y”.
9
10
Inquire for Write MAC:If you want to flash MAC, please type “Y” and input the data using barcode through scanning the MAC label.
Test program description-6Test program description-6
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AUDIO Test:Audio test if fail will show left “FAIL” picture.
Test Fail will show this
11
12
USB Test:USB test if fail will show left “FAIL” picture.
Test Fail will show this
Test program description-7Test program description-7
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HIMEM Test:HIMEM Check, if fail will show left “FAIL” picture.
Test Fail will show this
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14
Function Test:Function test, if fail will show left “FAIL” picture.
Test Fail will show this
Test program description-8Test program description-8
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ESCD Test:ESCD Check, if fail will show left “FAIL” picture.
Test Fail will show this
IRQ 8 Test:IRQ 8 Check, if fail will show left “FAIL” picture.
Test Fail will show this
15
16
Test program description-9Test program description-9
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PS2 Test:PS2 Mouse test if fail will show left “FAIL” picture.
Test Fail will show this
17
COM Test:COM Port test if fail will show left “FAIL” picture.
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Test Fail will show this
Test program description-10Test program description-10
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PRINT Port Test:Print Port test if fail will show left “FAIL” picture.
Test Fail will show this
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Game Port Test:Game Port test if fail will show left “FAIL” picture.
Test Fail will show this
Test program description-11Test program description-11
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Floppy Test:Floppy test if fail will show left “FAIL” picture.
Test Fail will show this
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CDROM Test:CDROM test if fail will show left “FAIL” picture.
Test Fail will show this
Test program description-12Test program description-12
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23
Test Fail will show this
HDD Test:HDD test if fail will show left “FAIL” picture.
Test Fail will show this
SATA HDD Test:SATA HDD test if fail will show left “FAIL” picture.
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Test program description-13Test program description-13
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Test Fail will show this
Hardware Monitor Test:Hardware Monitor test if fail will show left “FAIL” picture.
26
25
Test Fail will show this
LAN Test:LAN test if fail will show left “FAIL” picture.
P.S. Different LAN chipset has different test picture
Test program description-14Test program description-14
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ATXPD (Power Down Test)
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27
Test Fail will show this
1394 Test:1394 test if fail will show left “FAIL” picture.
Chapter 7
BIOS Update Instruction
BIOS Update InstructionBIOS Update Instruction
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Chapter 7
WTP Instruction
WTPWTP
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WTP : WTP : Window Test Program
In order to provide more efficient on In order to provide more efficient on testing progress, some MB has testing progress, some MB has already used it.already used it.
Attachment isAttachment is the document of WTP.the document of WTP.