MAY 20, 2020 NEW HAVEN HARTFORD SPRINGFIELD RAIL …...A. Welding Rods and Bare Electrodes: Select...

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320-019 ADDENDUM NO. 2 MAY 20, 2020 NEW HAVEN HARTFORD SPRINGFIELD RAIL PROGRAM SHORT HIGH-LEVEL PLATFORM STATION FEDERAL AID PROJECT NO.: N/A STATE PROJECT NO. 0320-0019 TOWN OF WINDSOR ADDENDUM NO. 2 This Addendum addresses the following questions and answers contained on the “CT DOT QUESTIONS AND ANSWERS WEBSITE FOR ADVERTISED CONSTRUCTION PROJECTS”: Question and Answer No. 3. SPECIAL PROVISIONS REVISED SPECIAL PROVISIONS The following Special Provisions are hereby deleted in their entirety and replaced with the attached like-named Special Provisions: CSI SECTION 05 50 00 - METAL FABRICATIONS CSI SECTION 06 61 00 STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK AND SURFACE-APPLIED PANELS CSI SECTION 26 33 53 STATIC UNINTERRUPTIBLE POWER SUPPLY CSI SECTION 27 42 16 PASSENGER INFORMATION DISPLAY (PID) SYSTEMS PLANS NEW PLAN The following Plan Sheet is hereby added to the Contract: 11.26.-1.A2 REVISED PLANS The following Plan Sheets are hereby deleted and replaced with the like-numbered Plan Sheets: 02.01.A2 11.01.A2 11.06.A2 11.08.A2 11.09.A2 1

Transcript of MAY 20, 2020 NEW HAVEN HARTFORD SPRINGFIELD RAIL …...A. Welding Rods and Bare Electrodes: Select...

Page 1: MAY 20, 2020 NEW HAVEN HARTFORD SPRINGFIELD RAIL …...A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.Shop Primers: Provide primers

320-019 ADDENDUM NO. 2

MAY 20, 2020

NEW HAVEN – HARTFORD – SPRINGFIELD RAIL PROGRAM

SHORT HIGH-LEVEL PLATFORM STATION

FEDERAL AID PROJECT NO.: N/A

STATE PROJECT NO. 0320-0019

TOWN OF WINDSOR

ADDENDUM NO. 2

This Addendum addresses the following questions and answers contained on the “CT DOT

QUESTIONS AND ANSWERS WEBSITE FOR ADVERTISED CONSTRUCTION

PROJECTS”:

Question and Answer No. 3.

SPECIAL PROVISIONS

REVISED SPECIAL PROVISIONS

The following Special Provisions are hereby deleted in their entirety and replaced with the

attached like-named Special Provisions:

CSI SECTION 05 50 00 - METAL FABRICATIONS

CSI SECTION 06 61 00 – STRUCTURAL REINFORCED MODULAR POLYMER

COMPOSITE DECK AND SURFACE-APPLIED PANELS

CSI SECTION 26 33 53 – STATIC UNINTERRUPTIBLE POWER SUPPLY

CSI SECTION 27 42 16 – PASSENGER INFORMATION DISPLAY (PID) SYSTEMS

PLANS

NEW PLAN

The following Plan Sheet is hereby added to the Contract:

11.26.-1.A2

REVISED PLANS

The following Plan Sheets are hereby deleted and replaced with the like-numbered Plan Sheets:

02.01.A2

11.01.A2

11.06.A2

11.08.A2

11.09.A2

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320-019 ADDENDUM NO. 2

There will be no change in the number of calendar days due to this Addendum.

The foregoing is hereby made a part of the contract.

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The Bid Proposal Form is not affected by this Addendum.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 1

SECTION 055000 - METAL FABRICATIONS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General Conditions of Division 1, State of Connecticut, Department of Transportation, Standard Specifications for Roads, Bridges, and Incidental Construction, Form 817 – 2016, and supplemental specifications thereto, shall be a part of this specification.

B. Work included in this section may require coordination with Amtrak regarding track outages, flagmen, or other issues related to work around railroad facilities. The Contractor shall pay special attention to the specification entitled “SAFETY AND PROTECTION OF RAILROAD TRAFFIC AND PROPERTY” and other Amtrak Specifications contained in the Contract.

1.2 SUMMARY

A. Section Includes: 1. Steel framing and supports for electrical equipment. 2. Steel framing and supports for applications where framing and supports are not specified

in other Sections. 3. Miscellaneous steel trim. 4. Loose bearing and leveling plates. 5. Aluminum Bridge Plate Storage Boxes, Support angles, and Strap Hangers

B. Products furnished, but not installed, under this Section include the following:

1. Loose steel lintels. 2. Anchor bolts, steel pipe sleeves, slotted-channel inserts, and wedge-type inserts indicated

to be cast into concrete or built into unit masonry.

C. Related Sections:

1. Section 099600 “High Performance Coatings” for loose steel lintels. 2. Section 066000 “Structural Reinforced Modular Polymer Composite Deck and Surface-

Applied Panels”. 3. Section 042113 “Brick Masonry”. 4. Section 042200 “Concrete Unit Masonry”. 5. Section 051200 “Structural Steel Framing”. 6. Section 051213 “Architecturally Exposed Structural Steel Framing”.

1.3 PERFORMANCE REQUIREMENTS

A. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes acting on exterior metal fabrications by preventing buckling, opening of joints, overstressing of components, failure of connections, and other detrimental effects.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 2

1. Temperature Change: 120 deg F, ambient; 180 deg F, material surfaces.

1.4 ACTION SUBMITTALS

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02 and NOTICE TO CONTRACTOR – SUBMITTALS.

B. Shop Drawings: Show fabrication and installation details for metal fabrications.

1. Include plans, elevations, sections, and details of metal fabrications and their connections. Show anchorage and accessory items.

1.5 INFORMATIONAL SUBMITTALS

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02 and NOTICE TO CONTRACTOR – SUBMITTALS.

B. Qualification Data: For qualified professional engineer.

C. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers, certifying that shop primers are compatible with topcoats.

D. Mill Certificates: Signed by manufacturers of stainless-steel certifying that products furnished comply with requirements.

E. Product Test Reports: For the following:

1. Bolts, nuts, and washers including mechanical properties and chemical analysis. 2. Shop primers. 3. Nonshrink grout.

F. Welding certificates.

1.6 QUALITY ASSURANCE

A. Source Limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01.

B. Welding Qualifications: Qualify procedures and personnel according to the following:

1. AWS D1.1/D1.1M, "Structural Welding Code - Steel." 2. AWS D1.6, "Structural Welding Code - Stainless Steel."

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify actual locations of walls and other construction contiguous with metal fabrications by field measurements before fabrication. When shop drawings are submitted

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 3

based on field measurements those field measurements shall also be submitted for the Engineer’s use.

1.8 COORDINATION

A. Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and coating manufacturers' written recommendations to ensure that shop primers and topcoats are compatible with one another.

B. Coordinate installation of anchorages and steel weld plates and angles for casting into concrete. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.

1.9 DELIVERY, STORAGE AND HANDLING

A. Refer to Form 817 Article 1.06.03 and Form 817 Article 1.20-1.06.03 for additional information.

PART 2 - PRODUCTS

2.1 METALS, GENERAL

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces unless otherwise indicated. For metal fabrications exposed to view in the completed Work, provide materials without seam marks, roller marks, rolled trade names, or blemishes.

2.2 FERROUS METALS

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.

B. Stainless-Steel Sheet, Strip, and Plate: ASTM A 240/A 240M or ASTM A 666, Type 316L.

C. Stainless-Steel Bars and Shapes: ASTM A 276, Type 316L.

D. Rolled-Steel Floor Plate: ASTM A 786/A 786M, rolled from plate complying with ASTM A 36/A 36M or ASTM A 283/A 283M, Grade C or D.

E. Rolled-Stainless-Steel Floor Plate: ASTM A 793.

F. Steel Tubing: ASTM A 500, cold-formed steel tubing.

G. Steel Pipe: ASTM A 53/A 53M, standard weight (Schedule 40) unless otherwise indicated.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 4

2.3 ALUMINUM

A. Aluminum, General: Provide alloy and temper recommended by aluminum producer and finisher for type of use and finish indicated, and with not less than the strength and durability properties of alloy and temper designated below for each aluminum form required.

B. Extruded Bars: ASTM B221 (ASTM B221M), Alloy 6063-T5/T52.

C. Extruded Structural Angles: ASTM B429/B429M, Alloy 6063-T6.

D. Plate and Sheet: ASTM B209 (ASTM B209M), Alloy 6061-T6. 1. Aluminum Sheet Thickness: 1/8” (0.125) 2. Aluminum Sheet Finish: Diamond Plate

E. Die and Hand Forgings: ASTM B247 (ASTM B247M), Alloy 6061-T6.

2.4 FASTENERS

A. General: Unless otherwise indicated, provide Type 316 stainless-steel fasteners for exterior use and zinc-plated fasteners with coating complying with ASTM B 633 or ASTM F 1941, Class Fe/Zn 5, at exterior walls. Select fasteners for type, grade, and class required. 1. Provide stainless-steel tamper-proof fasteners for fastening aluminum. 2. Provide stainless-steel fasteners for fastening stainless steel.

B. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A; with hex nuts, ASTM A 563; and, where indicated, flat washers.

C. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 325, Type 3; with hex nuts, ASTM A 563, Grade C3; and, where indicated, flat washers.

D. Stainless-Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts, ASTM F 593; with hex nuts, ASTM F 594; and, where indicated, flat washers; Alloy Group 2.

E. Anchor Bolts: ASTM F 1554, Grade 36, of dimensions indicated; with nuts, ASTM A 563; and, where indicated, flat washers.

1. Hot-dip galvanize or provide mechanically deposited, zinc coating where item being fastened is indicated to be galvanized.

F. Eyebolts: ASTM A 489.

G. Machine Screws: ASME B18.6.3.

H. Lag Screws: ASME B18.2.1.

I. Wood Screws: Flat head, ASME B18.6.1.

J. Plain Washers: Round, ASME B18.22.1.

K. Lock Washers: Helical, spring type, ASME B18.21.1.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 5

L. Anchors, General: Anchors capable of sustaining, without failure, a load equal to six times the load imposed when installed in unit masonry and four times the load imposed when installed in concrete, as determined by testing according to ASTM E 488, conducted by a qualified independent testing agency.

M. Cast-in-Place Anchors in Concrete: Either threaded type or wedge type unless otherwise indicated; galvanized ferrous castings, either ASTM A 47/A 47M malleable iron or ASTM A 27/A 27M cast steel. Provide bolts, washers, and shims as needed, all hot-dip galvanized per ASTM F 2329.

N. Post-Installed Anchors: chemical anchors. 1. Material for Exterior Locations and Where Stainless Steel is Indicated: Alloy Group 2

stainless-steel bolts, ASTM F 593, and nuts, ASTM F 594.

2.5 MISCELLANEOUS MATERIALS

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.Shop Primers: Provide primers that comply with Section 099600 "High-Performance Coatings." 1. For aluminum bridge plate storage boxes and support angles, provide type and alloy as

recommended by producer of metal to be welded and as required for color match, strength, and compatibility in fabricated items.

B. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and compatible with paints specified to be used over it.

C. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.

D. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for interior and exterior applications.

E. Concrete: Comply with requirements in Section 033000 "Cast-in-Place Concrete" for normal-weight, air-entrained, concrete with a minimum 28-day compressive strength of 3000 psi.

2.6 FABRICATION, GENERAL

A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Disassemble units only as necessary for shipping and handling limitations. Use connections that maintain structural value of joined pieces. Clearly mark units for reassembly and coordinated installation.

B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of approximately 1/32 inch unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.

C. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise impairing work.

D. Form exposed work with accurate angles and surfaces and straight edges.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 6

E. Weld corners and seams continuously to comply with the following:

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.

2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately. 4. At exposed connections, finish exposed welds and surfaces smooth and blended so no

roughness shows after finishing and contour of welded surface matches that of adjacent surface.

5. Provide type and alloy as recommended by producer of metal to be welded and as required for color match, strength, and compatibility in fabricated items.

F. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners or welds where possible. Where exposed fasteners are required, use Phillips flat-head (countersunk) fasteners unless otherwise indicated. Locate joints where least conspicuous.

G. Fabricate seams and other connections that will be exposed to weather in a manner to exclude water. Provide weep holes where water may accumulate.

H. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware, screws, and similar items.

I. Provide for anchorage of type indicated; coordinate with supporting structure. Space anchoring devices to secure metal fabrications rigidly in place and to support indicated loads.

1. Where units are indicated to be cast into concrete or built into masonry, equip with integrally welded steel strap anchors, 1/8 by 1-1/2 inches, with a minimum 6-inch embedment and 2-inch hook, not less than 8 inches from ends and corners of units and 24 inches o.c., unless otherwise indicated.

2.7 MISCELLANEOUS FRAMING AND SUPPORTS

A. General: Provide steel framing and supports not specified in other Sections as needed to complete the Work.

B. Fabricate units from steel shapes, plates, and bars of welded construction unless otherwise indicated. Fabricate to sizes, shapes, and profiles indicated and as necessary to receive adjacent construction. 1. Furnish inserts for units installed after concrete is placed.

C. Galvanize miscellaneous framing and supports where indicated.

D. Prime miscellaneous framing and supports with primer specified in Section 099600 "High-Performance Coatings" where indicated.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 7

2.8 MISCELLANEOUS STEEL TRIM

A. Unless otherwise indicated, fabricate units from steel shapes, plates, and bars of profiles shown with continuously welded joints and smooth exposed edges. Miter corners and use concealed field splices where possible.

B. Provide cutouts, fittings, and anchorages as needed to coordinate assembly and installation with other work.

1. Provide with integrally welded steel strap anchors for embedding in concrete or masonry construction.

C. Galvanize exterior miscellaneous steel trim where indicated.

D. Prime miscellaneous steel trim with primer specified in Section 099600 "High-Performance Coatings."

2.9 LOOSE BEARING AND LEVELING PLATES

A. Provide loose bearing and leveling plates for steel items bearing on masonry or concrete construction. Drill plates to receive anchor bolts and for grouting.

B. Galvanize plates where indicated.

C. Prime plates with primer specified in Section 099600 "High-Performance Coatings."

2.10 LOOSE STEEL LINTELS

A. Fabricate loose steel lintels from steel angles and shapes of size indicated for openings and recesses in masonry walls and partitions at locations indicated. Fabricate in single lengths for each opening unless otherwise indicated. Weld adjoining members together to form a single unit where indicated.

B. Size loose lintels to provide bearing length at each side of openings equal to 1/12 of clear span but not less than 8 inches unless otherwise indicated.

C. Hot-dipped galvanized loose steel lintels located in exterior walls.

D. Prime loose steel lintels located in exterior walls with primer specified in Section 099600 "High-Performance Coatings."

2.11 STEEL WELD PLATES AND ANGLES

A. Provide steel weld plates and angles not specified in other Sections, for items supported from concrete construction as needed to complete the Work. Provide each unit with no fewer than two integrally welded steel strap anchors for embedding in concrete.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 8

2.12 FINISHES, GENERAL

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

B. Finish metal fabrications after assembly.

C. Finish exposed surfaces to remove tool and die marks and stretch lines, and to blend into surrounding surface.

2.13 STEEL AND IRON FINISHES

A. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M for steel and iron hardware and with ASTM A 123/A 123M for other steel and iron products.

B. Shop prime iron and steel items not indicated to be galvanized unless they are to be embedded in concrete, sprayed-on fireproofing, or masonry, or unless otherwise indicated.

1. Shop prime with primers specified in Section 099600 "High-Performance Coatings".

C. Preparation for Shop Priming: Prepare surfaces to comply with SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."

2.14 ALUMINUM FINISHES

A. Finish designations prefixed by AA comply with the system established by the Aluminum Association for designating aluminum finishes.

B. As-Fabricated Finish: AA-M10 (Mechanical Finish: as fabricated, unspecified).

C. Class I, Clear Anodic Finish: AA-M12C22A41 (Mechanical Finish: nonspecular as fabricated; Chemical Finish: etched, medium matte; Anodic Coating: Architectural Class I, clear coating 0.018 mm or thicker) complying with AAMA 611.

PART 3 - EXECUTION

3.1 INSTALLATION, GENERAL

A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal fabrications. Set metal fabrications accurately in location, alignment, and elevation; with edges and surfaces level, plumb, true, and free of rack; and measured from established lines and levels.

B. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or screwed field connections.

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METAL FABRICATIONS Project No. 0320-0019

ADDENDUM No. 2 - 055000 - 9

C. Field Welding: Comply with the following requirements:

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.

2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately. 4. At exposed connections, finish exposed welds and surfaces smooth and blended so no

roughness shows after finishing and contour of welded surface matches that of adjacent surface.

D. Welded Connections: Use fully welded joints for permanently connecting railing components. Comply with requirements for welded connections in "Fabrication" Article whether welding is performed in the shop or in the field.

E. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal fabrications are required to be fastened to in-place construction. Provide threaded fasteners for use with concrete and masonry inserts, toggle bolts, through bolts, lag screws, wood screws, and other connectors.

F. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or similar construction.

3.2 INSTALLING MISCELLANEOUS FRAMING AND SUPPORTS

A. General: Install framing and supports to comply with requirements of items being supported, including manufacturers' written instructions and requirements indicated on Shop Drawings.

3.3 INSTALLING BEARING AND LEVELING PLATES

A. Clean concrete and masonry bearing surfaces of bond-reducing materials, and roughen to improve bond to surfaces. Clean bottom surface of plates.

B. Set bearing and leveling plates on wedges, shims, or leveling nuts. After bearing members have been positioned and plumbed, tighten anchor bolts. Do not remove wedges or shims but, if protruding, cut off flush with edge of bearing plate before packing with nonshrink grout. Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.

3.4 ADJUSTING AND CLEANING

A. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas of shop paint are specified in Section 099600 "High-Performance Coatings".

B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to comply with ASTM A 780.

END OF SECTION 055000

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STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK AND SURFACE-APPLIED PANELS ADDENDUM No. 2 - 066100-1 Project No. 0320-0019

SECTION 066100 – STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK AND SURFACE-APPLIED PANELS

PART 1 GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General Conditions of Division 1, State of Connecticut, Department of Transportation, Standard Specifications for Roads, Bridges, and Incidental Construction, Form 817 - 2016 and supplemental specifications thereto, shall be a part of this specification.

B. Work included in this section may require coordination with Amtrak regarding track outages, flagmen, or other issues related to work around railroad facilities. The Contractor shall pay special attention to the specification entitled “SAFETY AND PROTECTION OF RAILROAD TRAFFIC AND PROPERTY” and other Amtrak Specifications contained in the Contract.

1.1 SUMMARY

A. This Section includes the requirements for furnishing and installing all Heated Structural Reinforced Modular Polymer Composite Deck Panels and Stairs including transportation, tools, labor, material and equipment necessary to complete the work. The Contractor’s work includes but is not limited to the following:

1. Supply and install Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels complete with Armor-Tile Detectable Tactile Warning Surface where applicable.

2. Verify the location of the structural steel support system in the field. 3. Locate all other items shown in the Construction Documents in order to determine

the corresponding openings in the panels. 4. Provide openings during fabrication in all panels as required. 5. Verify in the field all dimensions, elevations and materials required for the

installation of the composite deck panels and report to the Resident Engineer and Architect any discrepancy with the contract drawings and shop drawings approved prior to release of the composite deck panels fabrication.

6. Determine quantities of panels and types to complete the work. 7. Other appurtenant or related work, as specified herein, directed by the Engineer or

as shown on the drawings. 8. Other appurtenances or related work, as specified herein, or as directed by the

Resident Engineer or as shown on the contract drawings.

B. Related Sections:

1. Section 033000 “Cast-In-Place Concrete” (provisions for power beneath Reinforced Modular Polymer Composite Surface-Applied Panels).

2. Special Provision, Form 817 Section 0947003A “Bus Passenger Shelter”. 3. Section 051200 “Structural Steel Framing” (platform substructure).

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STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK AND SURFACE-APPLIED PANELS ADDENDUM No. 2 - 066100-2 Project No. 0320-0019

4. Section 051213 “Architecturally Exposed Structural Steel Framing” (platform substructure).

5. Section 051300 “Retractable Platform Edge” (factory installed on Structural Reinforced Modular Polymer Composite Deck Panels).

6. Section 055000 “Metal Fabrications”. 7. Section 055213 “Pipe and Tube Railings”. 8. Section 066400 “Polyethylene Platform Edge Units” (factory installed on

Structural Reinforced Modular Polymer Composite Deck Panels and Retractable Platform Edge).

9. Section 079200 “Joint Sealants”. 10. Section 104060 “Trash/Recycling Receptacles”. 11. Section 273226 “Blue Light / Emergency Telephone (BL/ETEL) System 12. Section 321743 “Snow Melt Heating Panels” (for incorporation of heating panels

in Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels).

1.3 DESIGN REQUIREMENTS

A. Design Loads:

1. Live Loads: 150 Ibs/sq ft with deflection limited to 1/360 of span. 2. Dead loads: 25 Ibs/sq ft, with deflection limited to 1/240 of span. 3. Uplift load of 30 psf. 4. H-5 vehicle loading plus impact

B. Design items with sufficient strength for handling stresses. 1.4 PERFORMANCE REQUIREMENTS

A. Freeze Thaw Resistance: ASTM C666, Pass (no change).

1.5 REFERENCES

A. American Railway Engineering and Maintenance-of-Way Association (A.R.E.M.A) Manual for Railway Engineering.

B. Latest BOCA National Building Code.

C. Latest Manual of Steel Construction of the American Institute of Steel Construction. 1.6 SUBMITTALS

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02 and NOTICE TO CONTRACTOR – SUBMITTALS.

B. Submit in accordance with General Provisions for Construction.

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C. Shop Drawings: Indicate design load parameters, dimensions, adjacent construction,

materials, thicknesses, fabrication details, required clearances, field jointing, tolerances, colors, finishes, methods of support, integration of structural, mechanical, and electrical components, and anchorages. All shop drawings shall indicate detailing fabrication and installation including but not limited to the following: 1. Structural Reinforced Modular Polymer Composite Deck Panels:

a. Panel dimension and cross-sections, location, size and type of reinforced composite internal flanges, tactile surface and slope(s) for drainage of rainwater.

b. Detail loose, cast-in and field hardware, inserts, connections and joints, including accessories and construction at openings in panels.

c. Locations and details of anchorage devices that are to be embedded in other construction. Furnish templates, if required, for accurate placement.

d. Shop Drawings for products specified showing fabrication details of the Structural Reinforced Modular Polymer Composite Deck Panel and Surface-Applied Systems; plans of panel placement and material to be used as well as outlining installation materials and procedures.

e. Material test reports from the Manufacturer’s testing and inspection agency indicating that materials proposed for use of the Structural Reinforced Modular Polymer Composite Deck Panel and Surface-Applied Systems complete with Armor-Tile Detectable Tactile Warning Surface are in compliance with requirements and meet the properties indicated.

f. Electrical drawings detailing wiring types and layout, heater models and locations, connector types and locations and control and distribution panel components.

g. The Contractor shall verify all dimensions, grades and elevations in the field prior to the submission of drilled piers and shafts, and platforms' shop drawings and starting construction. The Contractor shall also verify grades and elevations of the tracks prior to the submission of platform shop drawings and starting construction. The Contractor shall submit shop drawings indicating the horizontal alignment and vertical profile of the proposed platforms and foundations and survey showing all existing and proposed grades and elevations of stair, ramps, sidewalks, curbs, asphalt pavement and top of rail for review.

D. Detectable Tactile Warning Tile Surface System: 1. Manufacturer’s literature of product and routine maintenance practices. 2. Include laboratory test reports from a qualified independent testing laboratory.

E. Product Information: Submit manufacturer’s product information and test sheets for Non-slip Wearing Surface coating.

F. Design calculations prepared and stamped by a professional engineer registered in the State of CT.

G. Samples:

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1. Submit color samples of all available color options for selection.

2. Submit 12x12 inch finish samples of all available texture/finish options for selection.

3. Submit two 24x24x7 1/8-inch panel mock-up samples of the color, texture, and finish selected by the Architect.

4. Submit two 24x24x1/2-inch surface-applied panel mock-up samples of the color, texture, and finish selected by the Architect.

H. Test Report: Test data demonstrating that the proposed materials and panels comply with the performance requirements specified in this Section, including a test report showing panels meets Class 1 flame spread requirements when tested in accordance with ASTM E84.

I. Manufacturer’s sample warranty.

J. Maintenance Data: Include operation and maintenance manual.

1.6 CLOSEOUT SUBMITTALS

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02, NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS

B. Submit in accordance with General Provisions for Construction.

C. Operation and Maintenance Data: Submit instructions for cleaning and stain removal, applied restoration, inspection criteria, patching and routine repairs.

1.7 QUALITY ASSURANCE

A. Source Limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01. This is a sole source item and no substitutions

will be allowed. B. Installer Qualifications: The Contractor shall engage an experienced Installer who has

completed installation of Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels with Snow Melt Heating Panels, similar in material, design and extent to that indicated for this Project and with a five-year record of successful in-service performance.

1. Installer shall have full knowledge of railroad restrictions for work on this project, and shall be equipped to handle all panel related materials on site. All site equipment shall remain clear of overhead electrical lines and shall be installed only during those time periods allowed in the contract documents.

2. Equipment that can be extended to within 15’-0” of any overhead electrical

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wire will require the wire to be de-energized and the adjacent track taken temporarily out of service.

3. A schedule of erection equipment and erection progress shall be submitted prior to the start of work.

C. Manufacturer’s Qualifications: Firm experienced in producing Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels similar to those indicated for this Project and with a record of successful in-service performance as well as sufficient production capacity to produce required units without delaying the work.

1. The Manufacturer shall have a minimum of five (5) years of Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panel manufacturing experience plus personnel with a minimum of five (5) years cumulative direct supervisory experience in the manufacture of structural cast composite polymer products.

D. Federal: “Americans with Disabilities Act”

1.9 DELIVERY, STORAGE, AND HANDLING

A. Refer to Form 817 Article 1.06.03 and Form 817 Article 1.20-1.06.03 for additional information.

B. Deliver, store, protect, and handle Products to site under requirements of General Provisions for Construction.

C. Deliver panels to project site in such quantities and at such times to ensure continuity of installation. Accept units on site in factory packing. Inspect for damage.

D. Store panels at project site in a location approved by Construction Manager, and prevent cracking, distorting, warping, staining, or other physical damage.

E. Deliver anchorage items that are to be embedded in other construction before starting such work. Provide setting diagrams, templates, instructions and directions, as required, for installation.

F. Protect Tactile Warning System Tiles against damage from rolling loads for initial period following installation by covering with plywood or hardboard, using dollies to move stationary equipment across planks.

G. Cover tactile warning system tiles with undyed, untreated building paper or plastic until inspection and substantial completion. Ensure protective materials are adequately secured to prevent interference with train movements. Re-secure any loose, torn or similarly disabled protective covering immediately.

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H. Cover platform surface with building paper, wood or plastic in any area where work is being performed to prevent staining with paint, sealant, metal shavings, etc. until inspection and substantial completion.

1.10 PRE-INSTALLATION MEETING

A. Pre-installation Conference: Conduct conference at Project site to comply with the requirements of the Conditions of the Contract and of Division 1 – General Requirements.

1.11 MOCKUP

A. Construct mockup of a single panel section for both the Composite Deck Panel with snow melt and Surface-Applied Panel with snow melt that can be used in the final installation.

B. Locate where directed by Construction Manager.

C. Incorporate accepted mockup as part of Work.

1.12 FIELD MEASUREMENTS

A. Verify field measurements prior to fabrication.

B. Verify location and dimensions of steel substructure. 1.13 WARRANTY

A. Refer to Form 817, Article 1.20-1.06.08, and the NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS for additional information.

B. Structural Reinforced Modular Polymer Composite Deck and Surface-

Applied Panels: 1. Furnish twenty-five (25) year manufacturer's warranty against,

structural fatigue, corrosion, spalling, or cracking. Any such panel that fails during the stipulated guarantee period shall be replaced or repaired at no additional cost to the Owner.

2. Furnish ten (10) year manufacturer's warranty against excessive panel wear and surface finish.

C. Snow Melt Heating Panels: 1. Shall comply with Section 321743 “Snow Melt Heating Panels”.

D. Repair or replace any panel that fails during the manufacturer's extended warranty period at no additional cost to CTDOT, including Rail Road Force

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Account and labor to remove failed section and install replacement section.

E. Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels with snow melt not conforming to requirements are unacceptable. Remove rejected panels and replace with panels conforming to requirements. Panels shall be considered potentially deficient if they fail to comply with specified requirements for strength, durability, manufacturing tolerances, curing and finishes; or are damaged during handling and erecting.

PART 2 PRODUCTS 2.1 STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK PANEL

SYSTEM

A. Source limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01

1. The Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panel System shall be “Armor-Deck Transit Platform and Composite Panel Systems with Armor-Tile Detectable Warning Tile System”, as fabricated by Engineered Plastics, Inc., 300 International Dr., Williamsville, NY 14221, 800-682-2525. This is a sole source item and no substitutions will be allowed.

B. Platform panels shall be formed to accommodate the retractable edge system where indicated. This section shall be molded monolithically with the entire platform panel, but have a specific internal construction designed to meet the load factors of the retractable edge connections. Bolt holes for attachment of retractable edge hinges and blocks are to be molded into the panel. Drilled bolt holes in the panel are not acceptable as they do not provide the strength nor maintain the integrity of the composite panel as molded holes provide. Retractable edge rear angle to be factory installed on platform panels. Retractable edge panels are to be supplied by Structural Reinforced Modular Polymer Composite Deck Panel manufacturer and test fit to composite platform panels prior to shipment to job site.

C. Structural Reinforced Modular Polymer Composite Deck standard panels shall have the following dimensions: length: up to 12’, width: 4’, depth: 7 1/8”.

D. Limit deflection to 1/360 of span with 150 lbs./sq.ft. live load

E. Limit deflection to 1/240 of span with 25 lbs./sq.ft. dead load

F. Tensile Modulus of Elasticity: ASTM D638 - 570,000 psi

G. Compressive Strength: ASTM C109 - 5,000 psi

H. Freeze Thaw Resistance: ASTM C666 - pass (no change)

I. Slip Resistance: ASTM C1028 - minimum 0.8

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J. Tensile Strength: ASTM C307 - minimum 1,200 psi

K. Flexural Strength: ASTM C580 - minimum 1,000 psi

2.2 AGGREGATE DECK SURFACE

A. Description: factory applied non-skid composite urethane, aggregate and epoxy surface finish meeting 2006 DOTAS coefficient of friction requirements. Samples to be submitted to Architect for approval.

B. Manufacturer:

1. Engineered Plastics, Inc., "Diamond-Tek".

C. Description: non-skid polymer composite of urethane, aggregate and UV resistant epoxy resin having a minimum coefficient of friction of 0.8 as measured by ASTM C-1028.

D. Sample to be approved by Architect for color and texture.

E. Deck Surface to be warranted against wear and delamination for a period of 10 years.

2.3 ABRASIVE NOSINGS (AT STAIRS)

A. Basis-of-Design Product: Subject to compliance with requirements, provide RF7-N30 Non- Slip Flat Stair Nosing, RF7170 (Black), by Ecoglo, 241 Main Street, #100 Buffalo, NY, 142231; (888) 679-4022, www.us.ecoglo.com or approved equal. 1. Material: Type 6060-T5 extruded aluminum. 2. Aluminum Finish: Clear anodized, Class 1, .0007” (20 microns) thickness. 3. Color: Extends uniformly throughout filler. 4. Abrasive Filler: strontium aluminate-based photoluminescent and silicon carbide 5. Insert: Removable, powder coated. 6. Length: Fabricate units in lengths necessary to accurately fit as an integral part of

the composite transit stairs. 7. Anchoring Hardware: Provide manufacturer’s recommended anchoring hardware

to achieve best results for substrate and application. 8. Nosing: Finish flush with top of the traffic surface.

2.4 CONNECTION MATERIALS AND FINISHES

A. Galvanized steel: As provided by Structural Reinforced Modular Polymer Composite Deck Panel manufacturers.

B. Bolts and studs: ASTM A307, Grade A (ASTM F568, Property Class 4.6); nickel-plated nuts; connecting rod; and flat, unhardened steel washers.

C. Accessories: Provide required to install panels.

2.5 BEARING PADS

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STRUCTURAL REINFORCED MODULAR POLYMER COMPOSITE DECK AND SURFACE-APPLIED PANELS ADDENDUM No. 2 - 066100-9 Project No. 0320-0019

A. Provide bearing pads for panels as follows:

1. Elastomeric Pads: neoprene elastomer, molded to size or cut from a molded sheet,

Durometer 60, Min. Tensile Strength: 1,000 p.s.i., Min. Ultimate Elongation: 300%.

2.6 DETECTABLE TACTILE WARNING SYSTEM

A. Source limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01.

1. The Vitrified Polymer Composite (VPC) Surface Applied Tactile Tiles specified and shown on plans is based on “Armor-Tile” manufactured by Engineered Plastics, Inc., 300 International Dr., Williamsville, NY 14221, 800-682-2525. This

is a sole source item and no substitutions will be allowed.

2.7 HEATING (SNOW, ICE AND FROST MELTING) SYSTEM

A. Refer to Section 321743 “Snow Melt Heating Panels”

2.8 FABRICATION

A. Tooling: Accurately construct forms of sufficient strength to withstand pressures due to molding operations and temperature changes. Maintain formwork to provide completed panels, lines and dimensions indicated, within fabrication tolerances specified.

B. Built-In Anchorages: Accurately position built-in anchorage devices and secure to

formwork. Locate anchorages where they do not affect the position of the main reinforced composite internal flanges.

C. Cast-in Openings: Openings larger than 5 inches in diameter or 5 inches square according

to final shop drawings. Smaller holes may be field cut or drilled by trades requiring them without cutting reinforcement and if acceptable to Architect and Manufacturer.

D. Top Surface Finish: The top surface of the panels shall be a factory applied non-skid

aggregate infused wearing surface meeting ADA coefficient of friction requirements. Samples to be submitted to Architect for approval.

E. Tolerances: Panel fabrication shall not exceed the following tolerance criteria:

1. Panel length: ± 1/8 inch 2. Panel width: ± 1/8 inch 3. Panel squareness: 0.002 radians (2:1000) 4. Panel camber: ± 1/8 inch in length or width 5. Panel thickness: ± 1/16 inch 6. Draft on sides and ends of panel: ± 1/16 inch

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F. Finish Structural Reinforced Modular Polymer Composite Deck and Surface-Applied Panels as follows:

1. Finish along surfaces in contact with each other. Normal plant-run finish that

produces an exposed surface smooth finish. G. Cleaning and Protection:

1. Perform the following operations prior to shipping panels: a. Sweep or vacuum top surface sections thoroughly. b. Clean tactile tiles, using rugged bristle broom and commercial

detergent to remove marks or any residue. Flush clean with water.

c. Remove any excess grout or other surface blemishes using appropriate cleaner recommended by tactile tile manufacturer.

H. Protect panels against damage during construction period to comply with detectable

warning tiles manufacturer’s directions.

1. Protect detectable warning tiles against damage from rolling loads for initial period following installation by covering with plywood or hardboard, using dollies to move stationary equipment across planks.

2. Cover detectable warning tiles with undyed, untreated building paper or plastic until inspection and substantial completion.

3. Clean panel surface including detectable warning tiles not more than four (4) days prior to date scheduled for inspections intended to establish date or substantial completion in each area of project. Clean tiles by method recommended by the tile manufacturer.

2.9 PLANT QUALITY CONTROL EVALUATIONS

A. General Contractor shall procure services of qualified independent testing and

inspecting agency to conduct the required testing. Retesting of materials that fail to

comply with specified requirements shall be done at Contractor's expense. Inspectors

will evaluate Structural Reinforced Modular Polymer Composite Panel manufacturer’s quality control, testing methods and test results.

1. Allow inspectors access to material storage areas, Structural Reinforced Modular

Polymer Composite Panels production equipment, materials placement and curing facilities as needed to perform tests and inspections.

2. Allow inspectors access to the Contractor’s testing and inspection agency testing of the Structural Reinforced Modular Polymer Composite Panels.

3. Cooperate with inspectors and provide samples of materials and other items as may be requested for additional testing and evaluation.

B. Structural Reinforced Modular Polymer Composite and Surface-Applied Panels will be

considered potentially deficient if they fail to comply with specified requirements, including, but not limited to the following:

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1. Test results fail to meet design strengths. 2. Curing and protection of panels fail to meet requirements. 3. Panels are damaged during handling and erecting.

C. Structural Reinforced Modular Polymer Composite and Surface-Applied Panel Testing:

1. Full scale load and material testing shall be performed by the Contractor’s testing and inspection agency.

2. Uniform design load tests based on 125 pounds per square foot (live load = 100 pounds per square foot plus snow load = 25 pounds per square foot).

3. Coefficient of friction/slip resistance test using standard test method ASTM C1028, the combined wet/dry static coefficient of friction not to be less than 0.80.

4. When there is evidence that the strength or durability of panels may be deficient or may not meet requirements, inspectors will obtain, prepare and test samples obtained from completed Structural Reinforced Polymer Composite Panels to determine design strengths and to perform structural evaluation or other necessary analysis.

D. Test results will be made in writing on the day that tests are conducted, with copies to

Architect, Contractor and Manufacturer. Test reports will include the Project identification name and number, name of Structural Reinforced Modular Polymer Composite Panel fabricator, name of testing agency, name and identification of plank or panels represented by tests, test strengths, type of break and direction of applied load with respect to the top surface of panel.

E. Dimensional Tolerances: Panels having dimensions smaller or greater than tolerance

limits may be rejected.

1. Panels having dimensions outside the specified tolerances will be rejected if the appearance or function of the structure is adversely affected or if larger dimensions interfere with other construction.

2. Repair or remove and replace rejected units, as required by Architect, to meet construction conditions.

F. Defective Work: Panels not conforming to requirements, including strength, durability requirements, manufacturing tolerances and finishes, are unacceptable. Remove rejected panels and replace with panels conforming to requirements.

G. Detectable Warning Tile System - material testing shall be performed by the

Manufacturer’s testing and inspection agency and comply with specified requirements.

1. Water Absorption of Tile when tested by ASTM D570 not to exceed 0.05%. 2. Slip Resistance of Tile when tested by ASTM C1028 the combined wet and dry

static coefficients of friction not to be less than 0.8 on top of domes and field area. 3. Compressive Strength of Tile when tested by ASTM D695 not to be less than

25,000 psi. 4. Tensile Strength of Tile when tested by ASTM D638 not to be less than 12,500

psi.

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5. Flexural Strength of Tile when tested by ASTM D790 not to be less than 25,000 psi.

6. Chemical Stain Resistance of Tile when tested by ASTM D1308 to withstand without discoloration or staining - 10% hydrochloric acid, urine, saturated calcium chloride, black stamp pad ink, chewing gum, red aerosol paint, 10% ammonium hydroxide, 1% soap solution, turpentine, urea 5%, diesel fuel and motor oil.

7. Fire Resistance of Tile when tested to ASTM E84 flame spread shall be less than 25.

8. Accelerated Weathering of Tile when tested by ASTM G155 for 2,000 hours shall exhibit the following result: – ΔE <5, as well as no deterioration, fading or chalking of surface of tile color No 33538.

9. Accelerated Aging and Freeze Thaw Test of Tile and Adhesive System when tested to ASTM D1037 shall show no evidence of cracking, delamination, warpage, checking, blistering, color change, loosening of tiles or other detrimental defects.

10. Salt and Spray Performance of Tile and Adhesive System when tested to ASTM B117 not to show any deterioration or other defects after 200 hours of exposure.

PART 3 EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions for compliance with requirements, including installation tolerances, true and level bearing surfaces, and other conditions affecting performance of the panels.

B. Verify substructure is ready to receive work and dimensions are as indicated on shop drawings. Do not proceed with installation until unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install in accordance with manufacturer's installation instructions.

B. Structural Reinforced Modular Polymer Composite Deck Panels:

1. Bearing pads: Install bearing pads as panels are being erected. Set pads on true, level and uniform bearing surfaces and maintain in correct position until panels are placed.

2. Fasteners: Do not use drilled or powder-actuated fasteners for attaching accessory items to panels, unless otherwise approved by Manufacturer.

3. Install panels with ¼” gap between panels to allow for expansion. 4. Erection Tolerances: Install panels square and true, without exceeding the

following tolerances: i. Variations from level or elevation: 1/8” in any 20’ run.

ii. Variation from position in plan: plus or minus 1/4” maximum at any location along the platform.

iii. Offsets in alignment of adjacent panels at any joint: 1/8” in any 10’ run.

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C. Reinforced Modular Polymer Composite Surface -Applied Panels:

1. Install panels between with gaps specified on manufacturer’s shop drawings to allow for expansion.

2. Erection Tolerances: Install panels square and true, without exceeding the following tolerances: i. Variations from level or elevation: 1/8” in any 20’ run.

ii. Variation from position in plan: plus or minus 1/4” maximum at any location along the platform.

iii. Offsets in alignment of adjacent panels at any joint: 1/8” in any 10’ run.

3. New concrete should cure for 28 days prior to tile installation.

4. Surface must be structurally sound and free of voids, spalling and obtrusions or foreign matter. If obtrusions are present, use grinder and diamond cup wheel to remove.

5. Locate and saw cut channels into substrate to accommodate heater cables or conduit.

6. Vacuum the substrate surface. Surface shall be dry, free of voids, dust and oils prior to panel installation.

7. Test fit all panels to ensure uniform connection to substrate surface around entire perimeter and heater cable clearance within channels.

8. Using a ¼”x ¼” v-notched trowel, spread adhesive over entire surface to receive Armor Deck panels. Trowel should be held straight up, not on an angle to ensure uniform application and the correct amount of adhesive. Adhesive should also be spread into the saw cut channels.

9. Note - adhesive is not to be used as leveler or filler and should not be used below 40 F degrees (various temperature/ adhesive options can apply).

10. To ensure good bonding of the panel surface, the underside surface of each panel must be thoroughly wiped with acetone to remove all dust and oil residue from the manufacturing process. Clean the substrate surface with acetone. Acetone can also be used to clean any adhesive from the top panel surface.

11. Drill anchor holes into substrate directly through channel around perimeter of panel. Stand as close as possible to pilot recessed areas on tile with both feet to insure dust from drilling does not collect under tile and creates void (using a vacuum system while drilling is advised).

12. Mechanically fasten panels to substrate with SS anchoring system.

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13. Repeat steps H - K for each subsequent panel for remainder of panels, spreading of adhesive for more than 2 panels at a time is not advised.

3.3 CLEANING

A. Clean exposed surfaces of planks after erection to remove markings, dirt and stains.

1. Wash and rinse according to Structural Reinforced Polymer Composite Deck and Surface-Applied Panel manufacturer’s recommendations. Protect other work from staining or damage due to cleaning operations.

2. Do not use cleaning materials or processes that could change the appearances of exposed composite finishes.

3.4 PERFORMANCE REQUIREMENTS

A. Conduct inspections, perform testing, and make repairs or replace unsatisfactory modular panel units as required.

B. In addition to above, in-place modular panel units may be rejected for any one of the

following reasons:

1. Exceeding the specified installation tolerances.

2. Irreparable damage during construction operations.

3. Exposed to view surfaces which develop surface finish deficiencies.

4. Non-compliance with acceptance criteria listed below.

3.3 ERECTION TOLERANCES

A. Maximum Variation from Indicated Position: 1/8-inch.

B. Maximum Offset from Alignment Adjacent Components: 1/8-inch.

C. Maximum Variation from Level or Elevation: 1/8-inch in any 20' run.

D. Maximum Offset in Alignment of Adjacent Panels at Joint: 1/16-inch in any 10' run.

3.4 GENERAL ACCEPTANCE CRITERIA

A. Units shall meet specifications. No structural deficiencies, cracks, loose inserts or anchors, exposed steel, or other defects shall be permitted.

B. Appearance Acceptance Criteria: When viewed at a distance of 10 ft. in natural daylight, exposed surfaces shall be uniform in color, texture, and finish shall be within the range of approved mock-up samples when compared side by side. Panel edges and details of decoration shall be clear, well defined and true to line within specified alignment tolerances. Following is a list of finish defects which are unacceptable and cause for rejection of panels:

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1. Ragged or irregular edges outside manufacturer’s approved acceptance criteria. 2. Non-uniformity of textures or color. 3. Foreign material embedded in the face. 4. Visible repairs. 5. Visible cracks. 6. Burns or other damage resulting from welding work.

C. Composite Deck and Surface-Applied Panel units shall be reviewed for compliance with specifications in three stages as follows:

1. Units will be inspected at fabrication plant. 2. Units will be inspected after delivery to site. 3. Units will be inspected after installation and final cleaning.

D. Repair or replace units as directed by the Engineer.

3.5 CLEANING

A. Clean exposed surfaces of planks after erection to remove markings, dirt and stains without damaging finished surface.

B. Wash and rinse according to manufacturer's recommendations. Protect other work from staining or damage due to cleaning operations.

C. Do not use cleaning materials or processes that could change the appearances of exposed composite finishes.

END OF SECTION 066000

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STATIC UNINTERRUPTIBLE POWER SUPPLY ADDENDUM No. 2 - 263353-1 Project No 0320-0019

SECTION 263353 - STATIC UNINTERRUPTIBLE POWER SUPPLY

PART 1 - GENERAL

1.1 SUMMARY:

A. Drawings and general provisions of the Contract, including General Conditions of Division 1, State of Connecticut, Department of Transportation, Standard Specifications for Roads, Bridges, and Incidental Construction, Form 817 - 2016 and supplemental specifications thereto, shall be a part of this specification.

B. Work included in this section may require coordination with Amtrak regarding track outages, flagmen, or other issues related to work around railroad facilities. The Contractor shall pay special attention to the specification entitled “SAFETY AND PROTECTION OF RAILROAD TRAFFIC AND PROPERTY” and other Amtrak Specifications contained in the Contract.

C. This Section includes the furnishing and installing of a three-phase, on-line, static-type, UPS installations, complete with transient voltage surge suppression, input harmonics reduction, rectifier-charger, battery, battery disconnect device, inverter, static bypass transfer switch and all accessories. UPS systems shall be installed for the platform and utility building lighting and communication racks.

1.2 DEFINITIONS:

A. EMI: Electromagnetic interference.

B. LCD: Liquid-crystal display.

C. LED: Light-emitting diode.

D. THD: Total harmonic distortion.

E. UPS: Uninterruptible power supply.

1.3 SUBMITTALS:

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02 and NOTICE TO CONTRACTOR – SUBMITTALS.

B. Product Data: Include data on features, components, ratings, and performance for each uninterruptible power supply component indicated.

C. Shop Drawings: Detail assemblies of equipment indicating dimensions, weights, components, and location and identification of each field connection. Show access,

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STATIC UNINTERRUPTIBLE POWER SUPPLY ADDENDUM No. 2 - 263353-2 Project No 0320-0019

workspace, and clearance requirements; details of control panels; and battery arrangement.

1. Wiring Diagrams: Detail internal and interconnecting wiring; and power, signal,

and control wiring. Differentiate between field-installed and factory-installed wiring and components.

D. Manufacturer Certificates: Signed by manufacturers certifying that they comply with requirements.

E. Qualification Data: For firms and persons specified in "Quality Assurance" Article.

F. Factory Test Reports: Comply with specified requirements.

G. Field Test Reports: Indicate test results compared with specified performance requirements, and provide justification and resolution of differences if values do not agree.

H. Maintenance Data: For UPS units to include in maintenance manuals. Include the following:

1. Lists of spare parts and replacement components recommended being stored at

Project site for ready access. 2. Detailed operating instructions covering operation under both normal and

abnormal conditions.

I. Warranties: Special warranties specified in this Section.

1.4 CLOSOUT SUBMITTALS:

A. Submit closeout submittals in accordance with Form 817 Article 1.20-1.05.02, NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS.

1.5 QUALITY ASSURANCE:

A. Source limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01

B. Installer Qualifications: An experienced installer who is an authorized representative of UPS manufacturer for both installation and maintenance of units required for this Project.

C. Power Quality Consultant Qualifications: A registered professional electrical engineer or engineering technician, currently certified by the National Institute for Certification in Engineering Technologies, NICET level 4, minimum, experienced in functional

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performance testing UPS installations and in performing power quality surveys similar to that required in Part 3 "Functional Performance Testing" Article.

D. Manufacturer Qualifications: A firm who maintains a service center capable of providing training, parts, and emergency maintenance and repairs for equipment at Project site with eight hours' maximum response time.

E. Testing Agency Qualifications: An independent testing agency with experience and capability to conduct testing indicated without delaying the Work, as documented according to OSHA criteria for accreditation of testing laboratories, 29 CFR 1910.7; or a full member company of the International Electrical Testing Association.

1. Testing Agency's Field Supervisor: Person currently certified by the International

Electrical Testing Association or the National Institute for Certification in Engineering Technologies to supervise on-site testing specified in Part 3.

F. Source Limitations: Obtain the UPS and associated components specified in this Section from a single manufacturer with responsibility for entire UPS installation.

G. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70-2011, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended location and application.

1. UPS Units: Listed and labeled under UL 1778 and UL 924. 2. Mark UPS components as suitable for installation in computer rooms according to

NFPA 75.

1.6 DELIVERY, STORAGE, AND HANDLING:

A. Refer to Form 817 Article 1.06.03 and Form 817 Article 1.20-1.06.03 for additional information

B. Deliver equipment in fully enclosed vehicles after specified environmental conditions have been permanently established in spaces where equipment is to be placed.

C. Store equipment in spaces with environments controlled within manufacturers' ambient temperature and humidity tolerances for non-operating equipment.

1.7 WARRANTY:

A. Refer to Form 817, Article 1.20-1.06.08, and the NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS for additional information

B. Warranties, General: Special warranties specified in this Article shall not deprive Owner of other rights Owner may have under other provisions of the Contract

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Documents and shall be in addition to, and run concurrent with, other warranties made by Contractor under requirements of the Contract Documents.

C. Special Battery Warranties: Written warranty, signed by manufacturer and Installer agreeing to replace UPS system storage batteries that fail in materials or workmanship within specified warranty period.

1. Warranted Cycle Life for Premium Sealed Lead-Acid Batteries: Equal or greater

than that represented in manufacturer's published table, including figures corresponding to the following, based on annual average battery temperature of 77 deg F (25 deg C):

Discharge Rate

Discharge Duration

Discharge End Voltage

Cycle Life

8 hours 8 hours 1.67 40 cycles 30 minutes 30

minutes 1.67 125 cycles

15 minutes 1 minute 1.67 750 cycles

D. Special UPS Warranties: Written warranties, signed by manufacturer and Installer agreeing to replace components that fail in materials or workmanship within special warranty period.

1. Special Warranty Period: Three years from date of Substantial Completion.

1.8 EXTRA MATERIALS:

A. Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. Deliver extra materials to the client.

1. Cabinet Ventilation Filters: One complete set. 2. One spare circuit board for each critical circuit.

PART 2 - PRODUCTS

2.1 MANUFACTURERS:

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Eaton

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or 2. Approved equal.

2.2 DESCRIPTION:

A. 10kVA UPS rated at 0.9 power factor;

B. Nominal Input 208/120V

C. Operating frequency: 50/60Hz

D. Input Power Factor: 0.99 typical

E. Nominal Output Voltage: 208/120V

F. Efficiency: 90% typical

2.3 FUNCTIONAL DESCRIPTION:

A. Automatic operation includes the following:

1. Normal Conditions: Supply the load with ac power flowing from the normal ac power input terminals, through the rectifier-charger and inverter, with the battery connected in parallel with the rectifier-charger output.

2. Abnormal Supply Conditions: If normal ac supply deviates from specified and adjustable voltage, voltage waveform, or frequency limits, the battery supplies energy to maintain constant, regulated inverter ac power output to the load without switching or disturbance.

3. If normal power fails, energy supplied by the battery through the inverter continues supply-regulated ac power to the load without switching or disturbance.

4. When power is restored at the normal supply terminals of the system, controls automatically synchronize the inverter with the external source before transferring the load. The rectifier-charger then supplies power to the load through the inverter and simultaneously recharges the battery.

5. If battery becomes discharged and normal supply is available, the rectifier-charger charges the battery. On reaching full charge, the rectifier-charger automatically shifts to a float-charge mode.

6. If any element of the UPS system fails and power is available at the normal supply terminals of the system, the static bypass transfer switch switches the load to the normal ac supply circuit without disturbance or interruption of supply.

7. If a fault occurs in the system supplied by the UPS and current flows in excess of the overload rating of the UPS system, the static bypass transfer switch operates to bypass the fault current to the normal ac supply circuit for fault clearing.

8. When the fault has cleared, the static bypass transfer switch returns the load to the UPS system.

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9. If battery is disconnected, the UPS continues to supply power to the load with no degradation of its regulation of voltage and frequency of the output bus.

B. Manual operation includes the following:

1. Turning the inverter off causes the load to be transferred by the static bypass transfer switch directly to the normal ac supply circuit without disturbance or interruption.

2. Turning the inverter on causes the static bypass transfer switch to transfer the load to the inverter.

C. Maintenance Bypass/Isolation Switch Operation: Switch is interlocked so it cannot be operated unless static bypass transfer switch is in the bypass mode. Device provides manual selection between the following three conditions without interrupting supply to the load during switching:

1. Full Isolation: Load is supplied, bypassing the UPS. Normal UPS ac input

circuit, static bypass transfer switch, and UPS load terminals are completely disconnected from external circuits.

2. Maintenance Bypass: Load is supplied, bypassing the UPS. UPS ac supply terminals are energized to permit operational checking, but system load terminals are isolated from the load.

3. Normal: Normal UPS ac supply terminals are energized and the load is supplied through either the static bypass transfer switch and UPS rectifier-charger and inverter, or the battery and the inverter.

2.4 SERVICE CONDITIONS:

A. Environmental Conditions: UPS shall be capable of operating continuously in the following environmental conditions without mechanical or electrical damage or degradation of operating capability, except battery performance.

1. Ambient Temperature for Electronic Components: 32 to 104 deg F (0 to 40

deg C). 2. Ambient Temperature for Battery: 41 to 95 deg F (5 to 35 deg C). 3. Relative Humidity: 0 to 95 percent, noncondensing. 4. Altitude: Sea level to 4000 feet (1220 m).

2.5 PERFORMANCE REQUIREMENTS:

A. UPS shall perform as specified in this Article while supplying rated full-load current, composed of any combination of linear and nonlinear load, up to 100 percent nonlinear load with a load crest factor of 3.0, under the following conditions or combinations of the following conditions:

1. Inverter is switched to battery source.

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2. Steady-state ac input voltage deviates up to plus or minus 10 percent from nominal voltage.

3. Steady-state input frequency deviates up to plus or minus 5 percent from nominal

frequency. 4. THD of input voltage is 15 percent or more with a minimum crest factor of 3.0,

and the largest single harmonic component is a minimum of 5 percent of the fundamental value.

5. Load is 30 percent unbalanced continuously.

B. Minimum Duration of Supply: If battery is sole energy source supplying UPS-rated full-output load current at 80 percent power factor, duration of supply is 4 hours, with ambient temperature between 68 to 86 deg F (20-30 deg C).

C. Input Voltage Tolerance: System steady-state and transient output performance remains within specified tolerances when steady-state ac input voltage varies plus 10, minus 20 percent from nominal voltage.

D. Overall UPS Efficiency: Equal to or greater than 80 percent at 100 percent load, 80 percent at 75 percent load, and 80 percent at 50 percent load.

E. Maximum Energizing Inrush Current: Eight times the full-load current.

F. Maximum AC Output-Voltage Regulation for Loads up to 50 Percent Unbalanced: Plus or minus 2 percent over the full range of battery voltage.

G. Output Frequency: 60 Hz, plus or minus 0.5 percent over the full range of input voltage, load, and battery voltage.

H. Limitation of harmonic distortion of input current to the UPS shall be as follows:

1. Description: Either a tuned harmonic filter or an arrangement of rectifier-charger circuits shall limit THD to 5 percent, maximum, at full-rated UPS load current, for power sources with X/R ratio between 2 and 30.

2. Description: THD is limited to a maximum of 32 percent, at full-rated UPS load current, for power sources with X/R ratio between 2 and 30.

I. Maximum Harmonic Content of Output-Voltage Waveform: 5 percent RMS total and 3 percent RMS for any single harmonic, for 100 percent rated nonlinear load current with a load crest factor of 3.0.

J. Maximum Harmonic Content of Output-Voltage Waveform: 5 percent RMS total and 3 percent RMS for any single harmonic for rated full load with THD up to 50 percent, with a load crest factor of 3.0.

K. Minimum Overload Capacity of UPS at Rated Voltage: 125 percent of full-load rating for 10 minutes, and 150 percent for 10 seconds in all operating modes.

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L. Maximum Output-Voltage Transient Excursions from Rated Value: For the following instantaneous load changes, stated as percentages of rated full UPS load, voltage shall remain within stated percentages of rated value and recover to, and remain within, plus or minus 2 percent of that value within 100 ms:

1. 50 Percent: Plus or minus 8 percent. 2. 100 Percent: Plus or minus 10 percent. 3. Loss of AC Input Power: Plus or minus 5 percent. 4. Restoration of AC Input Power: Plus or minus 5 percent.

M. Input Power Factor: A minimum of 0.85 lagging when supply voltage and current are at nominal rated values and UPS is supplying rated full-load current.

N. EMI Emissions: Comply with FCC Rules and Regulations, 47 CFR 15 for Class A equipment.

2.6 SYSTEM COMPONENTS, GENERAL:

A. Electronic Equipment: Solid-state devices using hermetically sealed, semiconductor elements. Devices include rectifier-charger, inverter, static bypass transfer switch, and system controls.

B. Enclosures: Comply with NEMA 250, Type 1, unless otherwise indicated.

C. Control Assemblies: Mount on modular plug-ins, readily accessible for maintenance.

D. Surge Suppression: Protect internal UPS components from surges that enter at each ac power input connection including main disconnect, static bypass transfer switch. Protect rectifier-charger, inverter, controls, and output components.

1. Use factory-installed surge suppressors tested according to IEEE C62.41,

Category B. 2. Additional Surge Protection: Protect internal UPS components from low-

frequency, high-energy voltage surges described in IEEE C62.41. Design the circuits connecting with external power sources and select circuit elements, conductors, conventional surge suppressors, and rectifier components and controls so input assemblies will have adequate mechanical strength and thermal and current-carrying capacity to withstand stresses imposed by 40-Hz, 180 percent voltage surges described in IEEE C62.41.

E. Maintainability Features: Mount rectifier-charger and inverter sections and static bypass transfer switch on modular plug-ins, readily accessible for maintenance.

F. Capacity Upgrade Capability: Arrange wiring, controls, and modular component plug-in provisions to permit future 25 percent increase in UPS capacity.

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G. Seismic-Restraint Design: UPS assemblies, subassemblies, and components; and fastenings and supports, mounting, and anchorage devices for them, shall be designed and fabricated to withstand static and seismic forces in any direction.

H. UPS Cabinet Ventilation: Redundant fans or blowers draw in ambient air near the bottom of the cabinet and discharge it near the top rear.

I. Output Circuit Neutral Bus, Conductor, and Terminal Ampacity: Rated phase current times a multiple of 1.73, minimum.

2.7 RECTIFIER-CHARGER:

A. Capacity: Adequate to supply the inverter during full-rated output load conditions and simultaneously recharge the battery from fully discharged condition to 95 percent of full charge within 10 times the rated discharge time for duration of supply under battery power at full load.

B. Output Ripple: Limited by output filtration to less than 0.5 percent of rated current, peak to peak.

C. Rectifier-Charger Control Circuits: Immune to frequency variations within rated frequency ranges of normal and emergency power sources.

1. Response Time: Field adjustable for maximum compatibility with local

generator-set power source.

D. Battery Float-Charging Conditions: Comply with battery manufacturer's written instructions for battery terminal voltage and charging current required for maximum battery life.

2.8 INVERTER:

A. Description: Pulse-width modulated, with sinusoidal output.

2.9 STATIC BYPASS TRANSFER SWITCH:

A. Description: Solid-state switching device providing uninterrupted transfer. A contactor or electrically operated circuit breaker automatically provides electrical isolation for the switch.

B. Switch Rating: Continuous duty at the rated full-load current of the UPS, minimum.

2.10 BATTERY:

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A. Description: Sealed, premium, heavy-duty, valve-regulated, recombinant, lead-calcium units, factory assembled in an isolated compartment or in a separate matching cabinet, complete with battery disconnect switch.

1. Arrange for drawout removal of battery assembly from cabinet for test and

inspection.

2.11 UPS CONTROL AND INDICATION:

A. Description: Group displays, indications, and basic system controls on a common control panel on front of UPS enclosure.

B. Minimum displays, indicating devices, and controls include those in lists below. Provide sensors, transducers, terminals, relays, and wiring required to support listed items. Alarms include an audible signal and a visual display.

C. Indications: Plain-language messages on a digital LCD or LED.

1. Quantitative indications shall include the following: a. Input voltage, each phase, line to line. b. Input current, each phase, line to line. c. Bypass input voltage, each phase, line to line. d. Bypass input frequency. e. System output voltage, each phase, line to line. f. System output current, each phase. g. System output frequency. h. DC bus voltage. i. Battery current and direction (charge/discharge). j. Elapsed time-discharging battery.

2. Basic status condition indications shall include the following:

a. Normal operation. b. Load-on bypass. c. Load-on battery. d. Inverter off. e. Alarm condition exists.

3. Alarm indications shall include the following:

a. Bypass ac input overvoltage or undervoltage. b. Bypass ac input overfrequency or underfrequency. c. Bypass ac input and inverter out of synchronization. d. Bypass ac input wrong-phase rotation. e. Bypass ac input single-phase condition. f. Bypass ac input filter fuse blown. g. Internal frequency standard in use. h. Battery system alarm.

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i. Control power failure. j. Fan failure. k. UPS overload. l. Battery-charging control faulty. m. Input overvoltage or undervoltage. n. Input transformer overtemperature. o. Input circuit breaker tripped. p. Input wrong-phase rotation. q. Input single-phase condition. r. Approaching end of battery operation. s. Battery undervoltage shutdown. t. Maximum battery voltage. u. Inverter fuse blown. v. Inverter transformer overtemperature. w. Inverter overtemperature. x. Static bypass transfer switch overtemperature. y. Inverter power supply fault. z. Inverter transistors out of saturation. aa. Identification of faulty inverter section/leg. bb. Inverter output overvoltage or undervoltage. cc. UPS overload shutdown. dd. Inverter current sensor fault. ee. Inverter output contactor open. ff. Inverter current limit.

4. Controls shall include the following:

a. Inverter on-off. b. UPS start. c. Battery test. d. Alarm silence/reset. e. Output-voltage adjustment.

D. Dry-form "C" contacts shall be available for remote indication of the following conditions:

1. UPS on battery. 2. UPS on-line. 3. UPS load-on bypass. 4. UPS in alarm condition. 5. UPS off (maintenance bypass closed).

2.12 OUTPUT DISTRIBUTION SECTION:

A. Panelboard: Comply with Section 262416.

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2.13 BASIC BATTERY MONITORING:

A. Battery Ground-Fault Detector: Initiates alarm when resistance to ground of positive or negative bus of battery is less than 5000 ohms.

B. Battery compartment smoke/high-temperature detector initiates an alarm when smoke or a temperature greater than 75 deg C occurs within the compartment.

C. Annunciation of Alarms: At UPS control panel.

2.14 BATTERY CYCLE WARRANTY MONITORING:

A. Description: Electronic device, acceptable to battery manufacturer as a basis for warranty action, for monitoring of charge-discharge cycle history of batteries covered by a cycle-life warranty.

B. Basic Functional Performance: Automatically measures and records each discharge event, classifies it according to duration category, and totals discharges according to warranty criteria, displaying remaining warranted battery life on integral LCD.

C. Additional monitoring functions and features shall include the following:

1. Measuring and Recording: Total voltage at battery terminals, providing alarm for excursions outside the proper float voltage level.

2. Monitors: Ambient temperature at battery and initiates an alarm if temperature deviates from normally acceptable range.

3. Keypad on Device Front Panel: Provides access to monitored data using front panel display.

4. Alarm Contacts: Arranged to provide local alarm for abnormal battery voltage or temperature.

5. Memory: Device stores recorded data in nonvolatile electronic memory. 6. RS-232 Port: Permits downloading data to a portable personal computer. 7. Modem: Makes measurements and recorded data accessible to remote personal

computer via telephone line. Computer is not specified in this Section.

2.15 SOURCE QUALITY CONTROL:

A. Factory test complete UPS, including battery, before shipment. Include the following tests:

1. Functional test and demonstration of all functions, controls, indicators, sensors,

and protective devices. 2. Full-load test. 3. Transient-load response test. 4. Overload test. 5. Power failure test.

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6. Efficiency test at 50, 75, and 100 percent of rated full-load current at rated power factor.

B. Observation of Test: Give 14 days advance notice of tests and provide opportunity for the client’s representative to observe tests at their option.

C. Report test results. Include the following data:

1. Description of input source and output loads used. Describe actions required to simulate source load variation and various operating conditions and malfunctions.

2. List of indications, parameter values, and system responses considered satisfactory for each test action. Include tabulation of actual observations during test.

3. List of instruments and equipment used in factory tests.

PART 3 - EXECUTION

3.1 INSTALLATION:

A. Install system components on 4-inch- (100-mm-) high concrete bases. Cast-in-place concrete, reinforcing, and formwork are specified in Division 3.

B. Maintain minimum clearances and workspace at equipment according to manufacturer's written instructions and NFPA 70-2005.

C. Connections: Interconnect system components. Make connections to supply and load circuits according to manufacturer's wiring diagrams, unless otherwise indicated.

3.2 GROUNDING:

A. Comply with Section 260526 - Grounding for materials and installation requirements.

B. Separately Derived Systems: If not part of a listed power supply for a data-processing room, comply with NFPA 70-2005 requirements for connecting to grounding electrodes and for bonding to metallic piping near isolation transformer.

3.3 IDENTIFICATION:

A. Identify components and wiring according to Section 26 - Labeling and Identification.

1. Identify each battery cell individually.

3.4 BATTERY EQUALIZATION:

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A. Equalize charging of battery cells according to manufacturer's written instructions. Record individual-cell voltages.

3.5 FIELD QUALITY CONTROL:

A. Manufacturer's Field Service: Engage the services of a factory-authorized service representative to supervise UPS installation, startup, and preliminary testing and adjustment and to participate in final tests, inspections, and adjustments.

B. Electrical Tests and Inspections: Perform tests and inspections according to manufacturer's written instructions and as listed below to demonstrate condition and performance of each component of the UPS:

1. Inspect interiors of enclosures, including the following:

a. Integrity of mechanical and electrical connections. b. Component type and labeling verification. c. Ratings of installed components.

2. Test manual and automatic operational features and system protective and alarm functions.

3. Test communication of status and alarms to remote monitoring equipment.

C. Electrical Tests and Inspections: Perform tests and inspections listed below by an independent testing agency meeting the qualifications specified in "Quality Assurance" Article according to manufacturer's written instructions and as listed below to demonstrate condition and performance of each UPS:

1. Inspect interiors of enclosures, including the following:

a. Integrity of mechanical and electrical connections. b. Component type and labeling verification. c. Ratings of installed components.

2. Load the system using a variable-load bank to simulate kilovolt amperes,

kilowatts, and power factor of loads for the unit's rating. Use instruments calibrated, within the previous six months according to NIST standards. a. Simulate malfunctions to verify protective device operation. b. Test duration of supply on emergency, low-battery voltage shutdown, and

transfers and restoration due to normal source failure. c. Test harmonic content of input and output current less than 25, 50, and 100

percent of rated loads. d. Test output voltage under specified transient-load conditions. e. Test efficiency at 50, 75, and 100 percent rated loads. f. Test remote status and alarm panel functions. g. Test battery-monitoring system functions.

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D. Seismic-restraint tests and inspections shall include the following: Inspect type, size, quantity, arrangement, and proper installation of mounting or anchorage devices.

E. Retest: Correct deficiencies and retest until specified requirements are met.

F. Record of Tests and Inspections: Maintain and submit documentation of tests and inspections, including references to manufacturers' written instructions and other test and inspection criteria. Include results of tests, inspections, and retests.

3.6 DEMONSTRATION:

A. Engage a factory-authorized service representative to train CTDOT (Amtrak) maintenance personnel to adjust, operate and maintain the UPS.

1. Train Owner's maintenance personnel on procedures and schedules for starting

and stopping, troubleshooting, servicing, and maintaining equipment. 2. Review data in maintenance manuals. 3. Schedule training with client’s personnel, through Architect, with at least seven

days advance notice.

3.7 FUNCTIONAL PERFORMANCE TESTING:

A. Monitoring and Testing Schedule: Perform monitoring and testing a single 10-day period.

1. Schedule monitoring and testing activity with client’s personnel, through

Architect, with at least 14 days' advance notice. 2. Schedule monitoring and testing after Substantial Completion, when UPS is

supplying power to its intended load.

B. Monitoring and Testing Instruments: Three-phase, recording power monitors. Instruments shall provide continuous simultaneous monitoring of electrical parameters at input terminals of the UPS and at input terminals of a load served by the UPS. Instruments shall monitor, measure, and graph voltage current and frequency simultaneously and provide full-graphic recordings of the values of those parameters before and during power line disturbances that cause the values to deviate from normal beyond the adjustable threshold values. Instruments shall be capable of recording either on paper or on magnetic media and have a minimum accuracy of plus or minus 2 percent for electrical parameters. Parameters to be monitored include the following:

1. Current: Each phase and neutral and grounding conductors. 2. Voltage: Phase to phase, phase to neutral, phase to ground, and neutral to ground. 3. Frequency transients. 4. Voltage swells and sags. 5. Voltage impulses, phase to phase, phase to neutral, phase to ground, and neutral

to ground.

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6. High-frequency noise. 7. Radio-frequency interference. 8. THD of the above currents and voltages. 9. Harmonic content of currents and voltages above.

C. Monitoring and Testing Procedure: As follows for each test period:

1. Exploratory Period: For approximately the first two days of the first scheduled monitoring and testing period, make recordings at various circuit locations and with various parameter-threshold and sampling-interval settings. Make these preliminary measurements with the objective of identifying optimum UPS, power system, load, and instrumentation set-up conditions for subsequent test and monitoring operations.

2. Remainder of Test Period: Perform continuous monitoring of at least two circuit locations selected on the basis of data obtained during exploratory period. a. Set thresholds and sampling intervals for recording data at values selected

to optimize data on performance of the UPS with respect to values specified in Part 2 of this Section, and to highlight any need to adjust, repair, or modify the UPS or any distribution system or load component that may influence its performance or that may require better power quality.

b. Perform load and UPS power source switching and operate the UPS on generator power during portions of the test period according to directions of client's Power Quality Consultant.

c. Operate the UPS and UPS loads in each mode of operation permitted by UPS controls and by the power distribution system design.

d. Create and simulate unusual operating conditions, including outages, voltage swells and sags, and voltage, current, and frequency transients that can be performed using loads and devices available as part of the facility's installed systems and equipment. Maintain normal operating loads in operation on system to maximum extent possible during tests.

e. Make adjustments and repairs to UPS, distribution, and load equipment to correct deficiencies disclosed by monitoring and testing and repeat appropriate monitoring and testing to verify success of corrective action.

D. Correlation with Specified UPS Monitoring Functions: Obtain printout recordings of built-in monitoring functions specified for UPS and UPS components in this Section that are simultaneous with those made with portable instruments in this Article.

1. Provide the temporary use of an appropriate personal computer and printer

equipped with required connections and software for recording and printing if such units are not available on-site.

2. Correlate printouts with recordings for monitoring performed according to this Article, and resolve and report any anomalies in and discrepancies between the two sets of records.

E. Monitoring and Testing Assistance by Contractor: As follows:

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1. Open UPS and electrical distribution and load equipment and wiring enclosures to make monitoring and testing points accessible for temporary monitoring probe and sensor placement and removal as requested.

2. Observe monitoring and testing operations and ensure UPS and distribution and load equipment warranties are not compromised.

3. Perform switching and control of various UPS units, electrical distribution systems, and load components as directed by Power Quality Consultant. The consultant shall design this portion of monitoring and testing operations to expose the UPS to various operating environments, conditions, and events while response is observed, electrical parameters are monitored, and system and equipment deficiencies are identified.

4. Make repairs and adjustments to the UPS and to electrical distribution system and load components, and retest and repeat monitoring as needed to verify validity of results and correction of deficiencies.

5. Engage the services of UPS manufacturer's factory-authorized service representative periodically through functional performance testing operations for repairs, adjustments, and consultations.

F. Documentation: Record test point and sensor locations, instrument settings, and circuit and load conditions for each monitoring summary and power disturbance recording. Correlate simultaneous recordings made on UPS input and load circuits.

G. Analysis of Recorded Data and Report: Review and analyze test observations and recorded data and submit a detailed written report. Include the following in report:

1. Description of corrective actions performed during monitoring and survey work

and their results. 2. Recommendations for further action to provide optimum performance by the UPS

and appropriate power quality for non-UPS loads. Include a statement of priority ranking and a cost estimate for each recommendation that involves system or equipment revisions.

3. Copies of monitoring summary graphics and graphics illustrating harmonic content of significant voltages and currents.

4. Copies of graphics of power disturbance recordings that illustrate findings, conclusions, and recommendations.

5. Recommendations for operating, adjusting, or revising UPS controls. 6. Recommendation for alterations to the UPS installation. 7. Recommendations for adjusting or revising generator-set or automatic transfer

switch installations or their controls. 8. Recommendations for power distribution system revisions. 9. Recommendations for adjusting or revising electrical loads, or their connections

or controls.

H. Interim and Final Reports: Provide an interim report at the end of each test period and a final comprehensive report at the end of the final test and analysis period.

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STATIC UNINTERRUPTIBLE POWER SUPPLY ADDENDUM No. 2 - 263353-18 Project No 0320-0019

END OF SECTION 263353

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PASSENGER INFORMATION DISPLAY SYSTEMS ADDENDUM No.2 - 274216-1 Project No. 0320-0019

SECTION 274216 - PASSENGER INFORMATION DISPLAY (PID) SYSTEMS

PART 1 - GENERAL

1.1 DESCRIPTION OF WORK

A. Drawings and general provisions of the Contract, including General Conditions of Division 1, State of Connecticut, Department of Transportation, Standard Specifications for Roads, Bridges, and Incidental Construction, Form 817 - 2016 and supplemental specifications thereto, shall be a part of this specification.

B. Work included in this section may require coordination with Amtrak regarding track outages, flagmen, or other issues related to work around railroad facilities. The Contractor shall pay special attention to the specification entitled “SAFETY AND PROTECTION OF RAILROAD TRAFFIC AND PROPERTY” and other Amtrak Specifications contained in the Contract.

C. The Work specified in this Section consists of furnishing and installing communication conduit and cables, power conduit and cables, and LED matrix displays for the Passenger Information Display (PID) system as indicated in Chapter 2.1 A of this specification and on the drawings.

1.2 RELATED DOCUMENTS

A. Drawings and Contract Terms and Conditions

B. Amtrak Graphic Standard Signage Manual and Station Guidelines

C. Requirements of the following Division 26 Sections apply to this Section:

1. Common Work Results for Electrical - Section 260500. 2. Low Voltage Electrical Power Conductors and Cables - Section 260519. 3. Hangers and Support for Electrical Systems - Section 260529.

1.3 SUMMARY:

A. This Section includes requirements for the Passenger Information Display systems.

B. The Contractor shall furnish and install the LED matrix displays, cable and conduit associated with the PID systems as indicated in Chapter 2.1 A of this specification and on the drawings, including the PA/PID system head-end equipment enclosure within the Utility Room and make final terminations to this equipment.

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PASSENGER INFORMATION DISPLAY SYSTEMS ADDENDUM No.2 - 274216-2 Project No. 0320-0019

1.4 SUBMITTALS:

A. Submit the following in accordance with Form 817 Article 1.20-1.05.02 and NOTICE TO CONTRACTOR – SUBMITTALS.

B. Product data for each type of product specified.

C. Maintenance data for materials and products, for inclusion in Operating and Maintenance Manual. Provide complete manual material concurrently with system submittal and provide updated final versions of manuals one month before completion of construction and final system turnover.

1.5 CLOSEOUT SUBMITTALS:

A. Submit closeout submittals in accordance with Form 817 Article 1.20-1.05.02, NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS.

1.6 QUALITY ASSURANCE:

A. Source limitations: Obtain products from a single manufacturer in accordance with Form 817 Article 1.20-1.06.01

B. Electrical Component Standard: Provide work complying with applicable requirements of NFPA 70 "National Electrical Code", 2017.

1.7 DELIVERY, STORAGE AND HANDLING:

A. Refer to Form 817 Article 1.06.03 and Form 817 Article 1.20-1.06.03 for additional information.

1.8 WARRANTY:

A. Refer to Form 817, Article 1.20-1.06.08, and the NOTICE TO CONTRACTOR – CLOSEOUT DOCUMENTS for additional information.

PART 2 – PRODUCTS

2.1 PASSENGER INFORMATION DISPLAY (PID):

A. PID system LED matrix displays and visual messaging monitors shall be: 1. Double Face: Daktronics Galaxy Model AF. The signs will be provided by

the Owner and installed by the Contractor. 2. Single sided 46” LCD flat screen monitor, outdoor rated, pedestal

mounted. These items will be procured and installed by the Contractor.

B. PID cable shall consist of two 4 pair #23AWG solid copper conductors bonded in pairs within an overall foil shield. Belden # 7953A Cat 6/RS-422 cable or equal

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PASSENGER INFORMATION DISPLAY SYSTEMS ADDENDUM No.2 - 274216-3 Project No. 0320-0019

C. The PA/PID Head end equipment shall be include all patch panels, network switches, Video transmitters and Audio amplifiers, necessary to provide a CT DOT/ Amtrak compliant working system.

PART 3 – EXECUTION

3.1 EXAMINATION:

A. Examine conditions, with the Installer present, for compliance with requirements and other conditions affecting the performance of the system work.

B. Do not proceed until unsatisfactory conditions have been corrected.

3.2 INSTALLATION:

A. General: Install system in accordance with NFPA 70/2017 and other applicable codes.

B. In accordance with Section 260533 "Raceways and Boxes for Electrical Systems."

3.3 TESTING:

A. Perform all PA and PID system field tests and provide all labor, equipment, and incidentals required for testing.

B. After installation has been completed, the Contractor shall conduct an operating test of the PA/PID system to demonstrate it operates in accordance with the requirements of this Section.

C. The Contractor shall show by demonstration in service that circuits and field devices are in good operating condition. The Contractor shall give the Engineer 5 days advance notice of the dates and times for tests and inspections.

D. All defective material and workmanship disclosed as the result of the tests given herein shall be corrected at no cost to the owner.

3.4 CLEANING AND PROTECTION:

A. Prior to final acceptance, clean system components and protect from damage and deterioration.

END OF SECTION 274216

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