Maxuni Presentation 2012 English
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Transcript of Maxuni Presentation 2012 English
About Maxuni
Maxuni provides plastic mould manufacturing service, plastic parts design supports, and molding parts in limited quantities for Automotive and
Aerospace industries.
Maxuni has an approximately 20,000 square meter plant with leading mould manufacturing systems and lean mould manufacturing. The
annual capacity is 1,500 sets of moulds.
Maxuni has three flexible manufacturing lines for large, medium and small size moulds, meanwhile ,we could provide customers with moulds
assembly from 2Tons to 50Tons simultaneously .Our advantage is to provide our customers with manufacture the injection molds of
bumper, side wing , instrument panel, rear and front door, center control console ,automotive light , etc..
Maxuni Organization Chart
2011 Number of Employees
• Total Headcount:650
• Engineers:300
• Technicians :270
• Project management:60
• Others:650
Revenue by region in 2011
Revenue by Industry in 2011
What We Can Do
• Capability:Up to 50T moulds
• Automotive interior
• Automotive exterior
• Automotive lighting
• Aerospace interior
Advantage
• European mould design philosophy and process standard
• Mould component manufacturing
• Large complex structure mould
• 2K mould
• Over mould
• SMC mould
Automatic flexible Manufacturing System
Lean Mould Manufacturing System
Engineering Center
• European Process Standard
• Complete in-house design facility & 3D mould design
• CAD/CAM software: UniGraphics
• Support Solid works/Catia./Pro/e, etc.
• Component process analysis before machining
• Mold Flow analysis
• Quotations provided with preliminary mould design/layout drawings
• 3D data update and confirmation before the design stage
• Suitable steels :
1.2738HH,P20HH,8407,1.2343,1.2344,1.2767,NAK80,420ss,Moldmax,etc.
• Experience on plastic mold flow analysis:
PP,PC,ABS,POM,PPS,TPE,10% to 50% GF PA66,PEEK,etc.
• Cooperating hot runner systems:
Mold Master, Synventive, Husky, Incoe, Mastip, Yudo,etc.
• Commonly used surface finishing :
SPI Standard,Mold-Tech,VDI,,CH,
NiHong texturing,Coating treatment, chroming, etc
Manufacturing Planning Center
Maxuni mould manufacturing system is controlled and managed by software and barcode system .The ERP system updates the work schedule automatically every 30minutes. Following chart illustrate our work procedure.
Manufacturing System chart
A. ERP system controls
manufacturing status and machining process for every mould component.
B. ERP system supports mould design, CNC programming, and mould trial status.
C. Barcode system monitors real-time status.
D. Employees from all departments can access the ERP system and the database.
Quality Control Center
• ISO 9001 2008 Certified • AISI Standard • IQC Incoming material quality control • IPQC In-progress quality control • IQC Steel hardness checking • QC Molding samples inspection and QC report • FQC Mould final quality control
Mould Trial Center • In-house mould test
• Sampling with process report provided
• 4 hours continuous test on request
• Mould trial video provided
Material trialed: ABS、PA6 、PA66 、PP 、PC 、 PS 、PE 、PPS 、POM 、PBT 、PC +PBT 、 PMMA 、PEEK、TPO 、TPE 、 ULTEM 、PP+GF(15%-50%)etc、 PC+ABS、PA6+GF(15%-50%)etc.
CNC Center
The equipment name Process stroke Quantity Process speed
Germany DEPO Center 2000*1200*800mm 1 7-Axis's CNC
Germany DEPO Center 2000*1200*1000mm 1 5-Axis's CNC
Germany DEPO Center 3000*1600*1000mm 1 5-Axis's CNC
Germany DEPO Center 3000*1600*1000mm 1 3-Axis's CNC
Germany DEPO Center 2000*1200*800mm 1 5-Axis's CNC
Germany OPS Ingersoll Center 1120*750*450mm 2 5-Axis's CNC
Germany OPS Ingersoll Center 550*370*399mm 1 5-Axis's CNC
Japan MORISEIKI Center 730*510*510mm 1 5-Axis's CNC
Japan MORISEIKI Center 800*500*500mm 2 3-Axis's CNC
Japan MORISEIKI Center 400*300*300mm 1 3-Axis's CNC
American HARDINGE Center 810*510*500mm 6 3-Axis's CNC
American HARDINGE Center 1270*650*650mm 1 3-Axis's CNC
EDM/Wire Electrode Cutting Machine EDM
Equipment name Process stroke Quantity
Germany OPS-ingersoll EDM 1600*1100*1000mm 1
Germany OPS-ingersoll EDM 500*500*500mm 1
CHARMILLES EDM 380*260*290mm 2
Beijing Agie EDM 400*300*300mm 1
Double-head EDM 2800*900*650mm 3
Single-head EDM 900*800*650mm 1
Single-head EDM 430*350*350mm 3
Single-head EDM 540*400*400mm 3
CHARMILLES Wire Cutting Slow-feeding 400*380*265mm 1
Su Sanko slow-feeding 500*350*260mm 2
Equipment name Precision, stroke Quantity
Japanese small grinder machine 350mm*220mm 8
Okamoto cylindrical grinder machine 280*ф120 1
HT Grinding 350mm*220mm 5
Guilin large grinder machine 1000mm*600mm 2
Grinding and spotting machine
Equipment name Process stroke Quantity
SHUNXINGKAIHAO 500T 1
SHUNXINGKAIHAO 100T 1
AQU A mate 320T 1
AQU A mate 200T 1
AQU A mate 160T 1
AQU A mate 120T 1
Grinding Machine
Spotting Machine
Equipment name Injection ton Quantity
Zhen Xiong injection
molding machine 3600T mould 1
Hai Tian Injection Machine 1600T 2K mould 1
Toshiba Injection Machine 650T 2K mould 1
Hai Tian Injection Machine 380T 2K mould 1
Hai Tian Injection Machine 300T 2K mould 1
Hai Tian Injection Machine 300T 1
Hai Tian Injection Machine 160T 1
Hai Tian Injection Machine 86T 1
The Injection Machine
QC inspection machine QC
Hexagon Apollo DEA ALPHA (3 coordinate)
1 Sweden
3D Measuring Hexagon Apollo
1 Sweden
TESA CMM MICRO-HITE 3D Measuring Equipment
1 Switzerland
Linear 2.5 D Measuring Equipment of LH-600B 1 China
Hexagon Apollo DEA ALPHA (3 coordinate) Profile Project
Equipment CM300-D
1 Tai Wan
WILSON Hardness Instrument HT500 WILSON hardness
meter 1 America
Profile Project A3000 hiccough
1 Japan
Maxuni Primary Customers
End Users
Maxuni’s Global Coverage
Shenzhen Maxuni Technology Co., Ltd.( Headquarter ) Zhuhai Maxuni Mould Co., Ltd. Germany Maxuni Industry GmbH Web: http://www.maxuni.com/ Email:[email protected]